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D-74670 Forchtenberg-Ernsbach
Telefon ( +49 7947 ) 91 81 0
Fax ( +49 7947 ) 91 81 30
Internet: arnold-shinjo.de
e-mail:info@arnold-shinjo.de
Technical Information
General Information,
Nuts and Punch Blocks
as well as Dies and Feeding Systems
Issue: 08/2002
ARNOLD
Verbindungssysteme
SHINJO 0. Introduction
0.1 Contents
0. Introduction....................................................................................................................................... 2
0.1 Contents ............................................................................................................................. 2
0.2 Examples............................................................................................................................ 4
0.3 System parts ...................................................................................................................... 5
0.4 How it works in the tool ...................................................................................................... 6
0.5 How it works in the nut ....................................................................................................... 7
1. PIAS piercing nuts .......................................................................................................................... 8
1.1 Information ......................................................................................................................... 8
1.2 Dimensions......................................................................................................................... 9
1.3 Piercing nuts for thread-forming ....................................................................................... 10
1.4 Build in options ................................................................................................................. 11
1.5 Build in options, (Minimum area)...................................................................................... 12
1.6 Load values ...................................................................................................................... 13
1.7 Press in force ................................................................................................................... 14
2. Punch blocks .................................................................................................................................. 15
2.1 Introduction....................................................................................................................... 15
2.2 Funktion of the punch blocks............................................................................................ 16
2.3 Punch blocks with locking sytem...................................................................................... 17
2.4 Explosion Layout .............................................................................................................. 18
2.5 Technical Data (Sketch) ................................................................................................... 19
2.6 Technical Data (Dimmensions) ........................................................................................ 20
2.7 Technical Data (T - Type)....................................................................................... 21
2.8 Technical Data (D - Type) ...................................................................................... 22
3. Punch blocks Picasso II ................................................................................................................. 23
3.1 Technical Data (Sketch) ................................................................................................... 24
3.2 Technical Data (dimmesions)........................................................................................... 25
3.3 Punch block (Type T) ................................................................................................ 26
3.4 Punch Block (Type D) ................................................................................................ 27
4. Die and Die holder.......................................................................................................................... 28
4.1 Introduction....................................................................................................................... 28
4.2 Dies, Technical data......................................................................................................... 29
4.3 Die block, technical data .................................................................................................. 30
5. Feeding Systems............................................................................................................................ 31
5.1 Introduction....................................................................................................................... 31
5.2 Refillable magazines ........................................................................................................ 32
5.3 Hose radius ...................................................................................................................... 32
5.4 Vibration hopper conveyer ............................................................................................... 33
5.5 Powerfeeder ..................................................................................................................... 34
5.6 Mixed Feeder ................................................................................................................... 35
5.7 Multi feeder Tool layout .......................................................................................... 36
5.8 Multi feeder Data sheet .......................................................................................... 37
5.9 rapid action hose coupler ................................................................................................. 38
6. Control System............................................................................................................................... 39
6.1 Information ....................................................................................................................... 39
1. Punch block is in upper machine position TDC. 6. The punch stamps the nut through the
plate.
2. The nut is transported to the punch. The plate material is pressed by the die
border into the nut. (bdc)
3. The plate is put into the tool.
4. The control system sends the starting signal to the 8. The punch block returns to the upper
machine machine position (TDC)
5. The stamping process starts. 9. The stripper pushes the plate material
from the die
Machine in upper
position TDC
The stamping
flange of the nut
stamps a hole
through the plate
Due to this advantages it is possible to use a thinner steel plate and get the same
mechanical resistance as with thick plates.
Survey:
KP 5 S KP 5 H
KP 6 S KP 6 H
KP 8 S KP 8 H
KP 10 S KP 10 H
dimension B1 D E F G H
Piercing nut A B1 D E F G H
M5 M6 M8 M10
17 mm 19 mm 21 mm 24 mm
M5 M6 M8 M10
20 mm 21 mm 24 mm 26 mm
M5 M6 M8 M10 M5 M6 M8 M10
8,5 mm 9,5 mm 10,5 mm 12 mm 17 mm 19 mm 21 mm 24 mm
X
R
8
Extension piece
(Pos. 12)
B1
A1
H
X B B1 R min. A A1 H
M5 2,0 16,0 11,5 2,5 8,5 17 50 (90)*
M6 1,5 18,0 12,8 2,5 9,5 19 50 (90)*
M8 2,0 20,0 15,6 2,5 10,5 21 50 (90)*
M 10 2,5 21,4 16,9 2,5 12 24 50 (90)*
standard punch block 50 mm
special punch block up to 90 mm
piercing nut plate- thread press out force press out force torque moment torque moment
screw screw
thickness Ø Fd in N min. Fd in N in Nm 8.8 10.9
KP 5 S 0,8 M5 2.400 1.500 15
1,0 2.900 1.800 19 5-6 Nm 7-9 Nm
1,5 3.200 2.200 23
The load values are established with steel plate EN 10310 - Fe P 01 (comperable with : St 12 DIN 1623 Part 1).
KP 5 S M5
Plate thickness t Press-in force in kN
min. max.
0,6 40 50
0,8 40 50
1,0 45 55
1,2 45 55
KP 6 S M6 KP 6 H M6
Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN
min. max. min. max.
0,6 40 50 1,2 45 55
0,8 40 50 1,4 45 55
1,0 45 55 1,6 50 60
1,2 45 55 1,8 50 60
2,0 50 60
KP 8 S M8 KP 8 H M8
Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN
min. max. min. max.
0,6 60 70 1,2 70 85
0,8 60 70 1,4 75 85
1,0 65 75 1,6 75 85
1,2 65 75 1,8 85 95
2,0 95 105
KP 10 S M10 KP 10 H M10
Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN
min. max. min. max.
0,6 65 80 1,2 70 85
0,8 65 80 1,4 75 85
1,0 70 85 1,6 75 85
1,2 75 85 1,8 85 95
2,0 95 105
The load values are established with steel plate EN 10310 - Fe P 01 (comperable with : St 12 DIN 1623 Part 1).
Locking system
• Arnold & Shinjo - Punch blocks are available with a pneumatic locking
system Picasso I or Picasso II without the locking system.
Stamping part
Stamping process:
The extension piece
touches the metal plate
Lower point:
Punch block closed
Nut is stamped in
Air pressure
Closed switch
With the starting signal the switch opens and the feeding cylinder pushes the nut into the punch.
When the approximate sensor sends the signal that the nut is in the punch, the switch closes.
In cases where no nut is neccessary the switch can be closed. The 2-way pneumatic cylinder at
the punch block is steered by a 5/2 - pneumatic valve..
With the closed switch you can produce parts without nuts for example:
• during setting-up of the tool
• for parts with different layouts (left/right <-> with/without nut)
If the punch is locked for production, please remove the die out of the base tool.
25
LF closed
SH
SL
20 16,2
Ca. 165
36
43 120
10 75±0,01 35
6H6
8
12±0,02
20
40
32
6H6
20
2-M8
30 70 10
geöffnet
open
10
30
OH
+
H
closed
open
closed
open
X = nut distance
Type T Type D
25
geschlossen
closed
LF
SH
SL
18 93,6
34
120
41
10 75±0,02 35
6H6
8
20
12±0,02
40
32
6H6
20
2-M8
30 70 10
open
geöffnet
OH
H
14,7 8,6
70,3 31,5
closed
open
closed
open
X = nut distance