Professional Documents
Culture Documents
List of contents
1. INSTALLATION INSTRUCTIONS ................................................................................................................... 6
1.1. DELIVERY CHECK LIST ........................................................................................................................... 7
1.1.1. Necessary Tools ................................................................................................................................ 10
1.2. GENERAL................................................................................................................................................ 11
1.2.1. System Components ......................................................................................................................... 11
1.2.2. Control panel ..................................................................................................................................... 12
1.3. ROOM PREPARATION........................................................................................................................... 13
1.4. POSSIBILITIES OF INSTALLATION ...................................................................................................... 15
1.5. HAND-SWITCH CONNECTION .............................................................................................................. 16
1.6. FACILITIES AND OPTIONAL.................................................................................................................. 17
1.7. ASSEMBLING THE SYSTEM ................................................................................................................. 18
1.7.1. Unpacking .......................................................................................................................................... 18
1.7.2. Preparing the column for wall mounting ............................................................................................ 20
1.7.3. Preparing the column for floor mounting (Optional) .......................................................................... 21
1.7.4. Mounting system body to the column ................................................................................................ 22
1.7.5. Lifting and securing the system ......................................................................................................... 24
1.7.6. Removing safety bolts and transport bracket .................................................................................... 25
1.8. ELECTRICAL CONNECTIONS ............................................................................................................... 26
1.8.1. Configuring the power supply unit ..................................................................................................... 26
1.8.2. Connecting the motor for vertical movement .................................................................................... 27
1.8.3. Connecting the hand-switch and other facilities ................................................................................ 28
1.8.4. Connecting the remote hand-switch option ....................................................................................... 29
1.8.5. Connecting the external lights and door contact ............................................................................... 30
1.8.6. Connecting the system to the mains line .......................................................................................... 31
1.8.7. Connecting the column to protective earth ........................................................................................ 32
1.9. SYSTEM START-UP ............................................................................................................................... 33
1.9.1. Preparing the unit for test .................................................................................................................. 33
1.9.2. Performing system test without radiation .......................................................................................... 35
1.9.3. Tuning the side bearings on vertical travel ........................................................................................ 36
1.10. CONNECTING THE UNIT TO THE PC .................................................................................................. 37
1.11. FINAL TEST ............................................................................................................................................ 38
1.11.1. Taking an exam ................................................................................................................................. 38
1.11.2. Checking power supply adequacy..................................................................................................... 39
1.12. FINAL WORK .......................................................................................................................................... 40
1.12.1. Setting the unit for demostrations (when applicable) ........................................................................ 40
1.12.2. Putting covers back ........................................................................................................................... 41
1.12.3. Filling the installation report and warranty passport .......................................................................... 42
1.13. INSTALLATION REPORT ....................................................................................................................... 43
2. SERVICE INSTRUCTIONS ............................................................................................................................ 44
2.1. FUNCTIONAL DESCRIPTION ................................................................................................................ 45
2.1.1. Block diagram .................................................................................................................................... 45
2.1.2. PCB Displacement ............................................................................................................................ 46
2.1.3. Mains connection module .................................................................................................................. 47
2.1.4. Column motor driver board ................................................................................................................ 48
2.1.5. System fuses ..................................................................................................................................... 49
2.1.6. Power supply unit .............................................................................................................................. 50
2.1.7. Power switching unit JED 28 ............................................................................................................. 52
2.1.8. Control unit ........................................................................................................................................ 53
2.1.9. Multiplexer Board............................................................................................................................... 55
2.1.10. Network scheme ................................................................................................................................ 57
2.1.11. Modbus .............................................................................................................................................. 58
2.1.12. 3D Ethernet sensor............................................................................................................................ 59
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Technical Manuals
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FONA XPan 3D
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Technical Manuals
1. INSTALLATION INSTRUCTIONS
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FONA XPan 3D
1. System body
2. Set of top covers
3. Mirror cover
4. Computer
5. Accessory box
6. Kit for remote hand switch (optional)
7. Temporal resting bar (optional)
1. Plastic box
2. Hand-switch
3. 10 m 4 wires cable
4. Coiled cable
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Technical Manuals
1. Motorized column
1. Self-standing base
2. Plastic cover
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FONA XPan 3D
11 Copper filter
0.5 mm
(set of 2)
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Technical Manuals
In order to perform FONA XPan 3D system assembly and installation the following tools are required.
2 Phillips screwdriver,
medium size and small size
3 A pair of scissors
4 Open-end wrench
8 and 13 mm
5 Allen keys
2, 2.5, 3, 6, 8 mm
8 Copper filter
size 4x8 cm, 0.5 mm thick
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FONA XPan 3D
1.2. GENERAL
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Technical Manuals
FORWARD Shift
ALARM or ERROR: (referred to patient)
see Warning or Error
3 10
messages in the Service BACKWARD Shift
Chapter (referred to patient)
LIGHT beams:
5 13 X-RAY control button
LASER beams on (30 s)
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FONA XPan 3D
Room layout
Room Survey
A visit to the installation site has to be planned to • Consider the possibility to have the
prepare the room. external lights cables in the wall exiting
close to the point of connection to the
Room size mains line.
• Minimum room required:
cm 140x111x229 (inch 55x44x89) Radiation Protection
• Wall support at 210 cm (82” 11/16) from • The system is equipped with lead barriers
the floor. to cut residual radiation.
• The use of self standing base requires that Shielding to the walls may be required
the same is secured to the floor with depending on local regulations.
adequate bolts.
Data Communication
Electrical issues • The connection to the computer for data
• The connection to the mains line has to be acquisition is made with two Ethernet
intercepted by a safety switch to cables (Cat. 6) 25 foot long (about 10 m)
disconnect the equipment from the mains supplied with the system.
when needed.
• The connection to the mains line has to be Computer
made on the wall on just on the left side of • The computer to be compatible in relation
the column at about 80 cm (31”) from the to hardware and software (operating
floor. system) requirements and safety.
• In case of need the exposure hand-switch • It is recommended that the computer and
can be placed remotely using a 4 wire other additional devices for image
cable (kit for remote mounting is available). acquisition, processing, and printing
Consider the possibility to have the remote comply with the requirements of the safety
hand-switch cable in the wall exiting close standard IEC EN 60601-1.
to the point of connection to the mains line. • If not, such hardware must stay outside the
• Cables for external lights to indicate X-ray patient area, i.e. at an horizontal distance
unit ON and X-ray radiation ON plus one greater than 1.5 m from the patient or
cable for door contact have to be prepared more than 2.5 m from the floor, and it is
if needed. recommended that be compliant with the
requirements of the standard
IEC EN 60950
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Technical Manuals
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FONA XPan 3D
The unit can be installed in three ways according to the wall condition and material: unit installed with wall bracket
only, with self standing base only, in case the wall it is not suitable for fixation or wall bracket and self standing base
together, which is providing the maximum stability to the device.
WARNING Wall anchors! Each wall plug must withstand a pull of 500N (50kp
/111pounds). Depending on the construction of the wall, suitable special wall
anchors must be used or an anchor PLATE custom made.
INSUFFICIENT WALL OR HARDWARE STRENGHT MAY CAUSE THE
WALL HOLDER TO PULL OUT FROM THE WALL AND THE FULL
SYSTEM TO FALL ON PATIENT OR OPERATOR CAUSING
INJURIES.
WARNING Floor anchors! Each floor anchor must withstand a pull of 500N
(50kp /111pounds). Depending on the construction of the floor, suitable special
anchors must be obtained.
INSUFFICIENT FLOOR OR HARDWARE STRENGHT MAY CAUSE
THE SELF STANDING BASE TO PULL OUT FROM THE FLOOR AND
THE FULL SYSTEM TO FALL ON PATIENT OR OPERATOR CAUSING
INJURIES.
WARNING Floor anchors! Each floor anchor must withstand a pull of 500N
(50kp /111pounds). Depending on the construction of the floor, suitable special
anchors must be used.
INSUFFICIENT FLOOR OR HARDWARE STRENGHT MAY CAUSE
THE SELF-STANDING BASE TO PULL OUT FROM THE FLOOR AND
THE FULL SYSTEM TO FALL ON PATIENT OR OPERATOR CAUSING
INJURIES.
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Technical Manuals
The hand-switch can be installed in three different ways by following the local regulation of your County and the will of
the end-user.
B. Hand-switch remote
A kit for mounting of the hand-switch remotely outside of
the X-ray room is optionally available.
The kit is provided with a 4 wire cable 10 m (39 in) long
and termination box with magnet for the hand-switch.
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FONA XPan 3D
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Technical Manuals
WARNING. Do not change the installation sequence. Follow the sequence as described.
1.7.1. Unpacking
The system comes in two boxes: System body box and column box.
• Cut the adhesive tape sealing the carton box and open the flaps.
• Cut the protecting sack with scissors paying attention not to scratch
the internal items.
• Retrieve the packing list and check that listed items are received.
• Take the accessory box, open it, retrieve its packing list and verify that
all the listed items are received.
• Retrieve the Installation Manual to be used for system assembly and WARNING. Avoid using the cutter
installation. not to damage the internal items
1 Wall support
2 PC
3 Accessory Box
4 System Body
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FONA XPan 3D
ATTENTION.
Do not use a cutter to open the protecting sack not to damage the external surface of the column.
ATTENTION.
Heavy weight duty. Installation must be done by at least two operators.
NOTE: A small plastic bag containing the spacers, bolts and washers for column installation is found inside the
column box.
1 Foot
2 Carriage Holding Plate
3 Motor Cables
4 Wall Support
• Extract the column from the box, the protective bag and the plastic bag, lay it down back side up on the foam
blocks.
• Take the wall support and fix it to the column with the two M 8x20 screws, without tightening.
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Technical Manuals
Make sure the carriage holding plate is blocked to the column with two safety bolts (1).
1 Motor Cables
2 Foot
3 Carriage Holding Support and Safety Bolts
4 Wall Support
INSUFFICIENT WALL OR HARDWARE STRENGHT MAY CAUSE THE WALL SUPPORT TO PULL OUT
FROM THE WALL AND THE FULL SYSTEM TO FALL ON PAPATIENT OR OPERATOR CAUSING INJURIES
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FONA XPan 3D
1 Level Adjustments
2 Floor Securing Points
IF POSSIBLE, MOUNT ALSO THE WALL SUPPORT TO REDUCE VIBRATIONS DURING USE
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Technical Manuals
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FONA XPan 3D
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Technical Manuals
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FONA XPan 3D
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Technical Manuals
PLUG ON LEFT SIDE FOR 115 V PLUG ON RIGHT SIDE FOR 230 V
115 V setting:
• Set voltage selector plug on left side
• Mount 3.15 AT fuse on fuse holder
FU303
• Mount 16 AT fuse on fuse holder F501
230 V setting:
• Set voltage selector plug on right side
• Mount 1.6 AT fuse on fuse holder
FU303
• Mount 8 AT fuse on fuse holder F501
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FONA XPan 3D
• Pass the motor cables (supply and encoder cables) (1) through the hole on the back of the white angular support
(2) , on the right side of the unit.
• Remove the limit switches assembly cover.
• Retrieve the limit switches from the supplied items (3).
• Install the limit switches assembly.
• Verify the space between the column and the wheels of the limit switch is within 1mm and 3mm. If necessary,
adjust the limit switch assembly accordingly. Further functional check will be done when the device will be
powered.
• Apply the limit switch assembly cover.
• Connect the limit switches to XD7 (5).
• Connect the motor supply cable to XD2 (4).
• Connect the motor encoder cable to XD4 (6).
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Technical Manuals
On the back of the unit there are the entry points for necessary cables
.
• On the left side of the unit (right side on picture above) there is the slot for
two different Ethernet cables (CAT.5e) which must be properly connected
to the provided PC.
• On the right side of the unit (left side on picture above) use the entry points
for the cables of door contact and external lights in case of applicability
and connect the coiled cable of the X-ray hand-switch to the plug. The
same connector is used for the extension cable of the kit for or remote
mounting of the hand-switch.
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FONA XPan 3D
• Make sure that the distance between the device and the desired
position of the remote hand-switch is less than the length of the
provided 4 wire cable (10 m).
• Route the 4 wire cable inside the conduit in the wall (if existing)
or by creating an external duct, without obstructing the normal
walk of the operators. In this case path on the wall or on the
edge of the floor is recommended.
• The 4 wire cable must enter in the wall behind the desired
remote switch position, external respect to the treatment room.
• Remove the remote cover.
• Mount the plastic box in the remote position, by securing it on
the wall with 4 screws.
• Connect the plug of the 4 wire cable to the hand switch plug on
the back of the system (connector on the right side).
• Connect the 4 wire cable to the block into the metal box.
• Close the plastic box.
• Connect the coiled cord of the hand switch to the socket at
bottom of the plastic box.
• A magnet is provided to hold the hand switch.
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Technical Manuals
The mains connection module (behind the mirror cover, right side of the unit) provides the contacts to enable the
following safety conditions:
• The external light turns ON when irradiation is started. The two contacts on the left of the connector X1 are
normally opened and they close when the radiation is enabled.
• The external light turns ON when the system is turned ON. The two contacts on the right of the connector X1 are
normally opened and they close when the device is on.
• The irradiation is enabled if the door is closed. The unit is provided with a cable bridge already mounted on
connector X2, which must stay in place if the door contact is not used, otherwise it must be removed to connect
the door contact.
NOTE: The external safety lights must be powered externally with maximum 250 VAC.
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FONA XPan 3D
ATTENTION. Do not cut the mains cable. The mains cable will
move with the vertical carriage.
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Technical Manuals
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FONA XPan 3D
• The display on the control panel turns on and the firmware version is displayed
• System initialization is started
• Start of the reset function has to be performed
B. Reset Function
By pressing the RETURN Arm Movement key the rotation arm locates the reference
points and moves to the PATIENT ENTRY position (see next page), with control panel and
X-ray source to the right of the patient, image receiver to the left.
The selected program with the technical parameters (kV and mA) is displayed.
C Examination Selection
Key for PATIENT build setting: Small, Medium, Large, Extra Large.
The pre-programmed technique factors are selected.
Manual correction of tube voltage and of tube current can be done using the
INCREASE or DECRESE keys at display sides.
RETURN Arm Movement to bring the arm from position PATIENT ENTRY to
position START, ready to start the exposure.
When the unit reaches the START position, the green light of the READY indicator
on the control panel is turned ON.
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Technical Manuals
With unit in START position and the READY light ON, TEST mode can be activated
to run the unit without radiation using the hand switch.
A green light is activated on the key button, the selected program number and the
message “Test Mode” on the display. When the arm is returned to PATIENT ENTRY
position test mode is terminated and the units enters normal mode.
The unit is equipped with a motor to raise or lower the carriage and fit the patient
height by activating the UP or DOWN keys on the sides.
H Operating Positions
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FONA XPan 3D
A Switching System On
The unit connected to the mains is turned ON with the switch below the chin
support body.
Initialization is performed with count-down on the display.
C Aiming Lights
Three LASER beams are generated as aiming lights for patient alignment.
Press the LAMP push-button on the keyboard to test the aiming lights.
Three laser beams are generated: Midsgittal vertical line, Frankfurt horizontal
line and Lateral line.
The lights go off after 60 s.
1 Frankfurt Light
2 Lateral Line
3 Source of Midsagittal Light
Perform a full rotation keeping pressed the exposure button till to the
end of movement.
This completes system test without radiation.
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Technical Manuals
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FONA XPan 3D
The PC workstation, provided with the system, has to be used only for radiographic imaging acquisition. Local area
network (LAN) connection is possible.
Monitor is not provided. In order to obtain a good image quality, minimum requirements for the monitor are:
• Minimum size: 19 inches wide
• Recommended size: 24 inches wide
• Minimum contrast ratio: 500:1
• Minimum resolution: 1024x768
• Recommended resolution: 1680x1024
The FONA XPan 3D system must be connected to the PC workstation through two Ethernet cables 10 meters long,
Cat. 5e or superior.
ATTENTION
If you need to extend the length of Ethernet wires only use cat 5e (or
superior) cable to cable Ethernet connector.
Total maximum cables length must be shorter than 20 meters.
Switch on the PC, enter the user account (no password required).
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Technical Manuals
Select P1 program.
Using adhesive tape apply 0.5 mm Cu filter on the generator intercepting the X-
ray beam
0,5 mm
Copper Filter
Run Oris Win Dg Suite on PC, open the acquisition module and establish
exposure readiness.
Repeat the same procedure for the 3D exam in order to check the functionality
NOTE of the sensors. Recommended 73 kV, 6.3 mA and Cu filter.
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FONA XPan 3D
• Select P1 program
If the voltage drop is not within the specified, range advise the
customer, that an adequate power supply must be installed.
Disconnect unit and do not release for use.
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Technical Manuals
In order to prevent accidental X-ray radiation on demo unit use the switch SA301 on the
Power Supply board at top of the unit or remove power fuses.
• SA301 Set Demo Mode: both contacts 1 and 2 to position OFF
• Fuses FU304 and FU305 can alternatively be removed to prevent accidental irradiation.
Do test the demo set-up, starting a panoramic exposure which has to terminate with
Error 21, no tube current.
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FONA XPan 3D
1 Top Cover
2 Bottom Cover
3 Mirror Cover
4 Fona Logostrip
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Technical Manuals
The Installation Report (see next page) must be filled by the technician responsible for the installation.
The operator must ensure the safety and reliability of the system by conducting regular inspections covering all the
functionality at least once a year. Furthermore, after 4, 7, 10 years and then every two years, a trained technician
should perform a maintenance inspection. The results of annual inspections / maintenance must be reported on the
inspection form provided at the end of the Maintenance Manual.
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FONA XPan 3D
Customer: Address:
Telephone:
Dealer: Address:
Telephone:
Date of installation:
SERIAL NUMBER
System /(master) control
Generator, tube housing assembly (THA) and high voltage (HV) generator
Collimator, beam limiting device (BLD)
Column
YES NO REMARKS
All manuals are present
No mechanical damage noticed
All labels are present and legible
All pushbuttons are working properly
All indicator lights are working properly
X-ray radiation indicator lights up, the buzzer is audible
Dead-man functionality on hand-switch is working
All moving parts are working
Phantom radiograph, the ball is round
Aiming lights are working and aligned
NOTES:
Technician: Customer:
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Technical Manuals
2. SERVICE INSTRUCTIONS
ATTENTION X-ray equipment produces ionizing radiation that may be harmful if not
properly controlled. It is recommended that the equipment is operated by
trained personnel only, in accordance with existing law.
ATTENTION Even if compliant to specifications of electromagnetic compatibility, it is
recommended not to use the equipment in presence of external
electromagnetic fields, such as those generated by cellular phones.
ATTENTION Observe radiation protection guidelines as outlined in the Operating
Instructions.
X-rays are generated, when the exposure hand-switch is pressed.
NEW SINCE 07.2017
MANUFACTURED BY FONA S.r.l. Via Galilei 11 - 20090 Assago (MI) Italy
DISTRIBUTED BY FONA Dental s.r.o. Stefanikova 7 SK-811 06 Bratislava, Slovakia
www.fonadental.com
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FONA XPan 3D
• The mains line is connected to the terminal block on the right side of the system.
• The mains power is fed to the Power Supply Unit located on top of the unit.
• Supply conductors bring power from the Power Supply Unit to the Power Switching Unit in the rotating arm.
• The power supply unit is providing necessary low voltages to feed the circuits and the laser lights.
• A secondary winding on the low voltage transformer is devoted to the motor for the vertical movement of the
carriage.
• The power switching unit is connected to the control unit with a flat cable.
• The system control unit drives the control panel, the power switching unit and the motors making use of the
information from the position sensors.
• The imaging computer is supplied together with the FONA XPan 3D.
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Technical Manuals
The Printed Circuit Boards (PCBs) are located behind the covers. The Dual Power Supply, the Power Switching Unit
and the Control Board have an addictional metal shield (please see the paragraphs Plastic Covers and Metal Covers
(Shields) for further information).
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FONA XPan 3D
The Mains Connection Module is placed on the right side of the unit, behind the Mirror Cover.
The mains input is on the connector XC501. The On/Off button under the hand holders, enables the mains voltage
passing through the filter, the varistors and the fuse F501. The output XC505 connects the Mains Connection Module
with the Dual Power Supply via the EMI filter.
DIAGRAM OF X-RAY
PUSHBUTTON
CONNECTORS
F 501 Mains Power Input
XC501 Mains input and On/Off button connector
XC503 X-ray pushbutton (X ray switch on wires 3 and 4, see the diagram of X-Ray pushbutton)
XC505 Output 230 VAC
XC509 Internal X-ray button
X1 External light X-ray on and system on
X2 Contacts for door switch, closed with a jumper if the door switch is not connected
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Technical Manuals
The Column Motor Driver board is placed on the left side of the unit, behind the Mirror Cover. It supplies the motor for
vertical movement of the carriage. The speed which is initially low is increased for long travels. Limit switches at top
and at bottom control the displacement.
The board is fed via the transformer on the connector XD1 and the movement of the raising motor is controlled by the
left/right pushbuttons (XD5 and XD6) and limited by the microswitches (XD7).
CONNECTORS LIGHTS
Supply voltage 25.5 VAC.
XD1 LED 8 power supply ON
Yellow-green ground wire at top.
LED
XD2 Motor supply ON if top micro-switch engaged
SW-T
LED ON if bottom micro-switch
XD3 Motor enable
SW-B engaged
LED ON when the rotating arm is in
Motor encoder (to be connected at
XD4 MOTOR patient entry or patient exit
system assembly)
ENABLE position
XD5 Up pushbutton LED UP Up pushbutton pressed
LED
XD6 Down pushbutton Down pushbutton pressed
DOWN
Top and bottom limit micro-switches (to LED Encoder error ON for 30 s if no
XD7
be connected at system assembly) ERR-ENC movement is detected
LED ON if motor temperature exceeds
XD8 Reserved
ERR-T 75°C
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FONA XPan 3D
The equipment is protected by fuse F 501 (input power from mains), located on the top part of the mains connection
module, on the right side of the vertical carriage.
The circuit of the low voltage transformer is protected by fuse FU 303. The Output Power circuit (to the Power
Switching Unit) is connected by fuses FU 304 and FU 305.
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Technical Manuals
The Dual Power Supply PCB is placed inside the DPS Metal Shield, under the top cover of the carriage.
The unit can be set to work at 115 or 230 V with configuration plug and fuses (see table below). Mains power is fed via
the EMI filter to the low voltage transformer (XC305) and via the relay to the line voltage rectifier. The stabilized
voltages of +15V, +24V and non-stabilized of +38V are generated. Specific low voltages are available for the motor for
vertical displacement and for the laser lights.
During the preparation phase (filament heating) a signal from the control unit causes the relay to close.
During exposure the mains voltage rectified is connected to the Power Switching Unit. Both the yellow light on the
exposure hand-switch (push button) and the buzzer are activated.
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FONA XPan 3D
CONNECTORS
XC301 Hand Switch connection with ground wire to XC302
XC302 Connector to Power Switching
XC303 300 VDC output voltage to power switching unit
XC304 Connection for additional buzzer or additional X-Ray exposure lights
XC305 Input of mains voltage from output of mains filter
XC308 Laser supply at – 3.1 V
XT301 Connector from the transformer
XT302 Multipole cable
15, 38, 24 Low voltages 15, 24, and 38 VDC
ZH Filament supply signal
EXP Exposure signal
VT303 Jumper for 24 V supply to hand-switch
ON for normal use
SA301
OFF to prevent exposures on demo units
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Technical Manuals
During preparation and exposure, the 300 VDC (rectified mains voltage) is fed into the unit.
80 kHz pulses Pulses at 80 kHz pass to the filament regulator driver, the output voltage of which depends on the duty
cycle of the driving pulses.
40 kHz pulses Pulses at 40 kHz pass to the filament inverter driver, the output of which goes to the filament
transformer in the tube-head.
The inverter current is sensed by a dedicated resistor.
20 kHz pulses During preparation, pulses at 20 kHz pass to the High Voltage (HV) inverter driver. During exposure
the pulses pass also to the High Voltage regulator driver.
The output voltage of the regulator depends on the duty cycle of the driving pulses.
The output of the inverter is connected to the HV transformer in the tube-head. The inverter current is
sensed by a current transformer.
The regulation section controls the level of kV and mA by comparing the feedback signals with the
reference signals set by the control unit.
The anode voltage (kV) is determined by the input voltage to the high voltage transformer (tube-head).
The anode current (mA) is determined by the filament supply.
Calibration is required only for the filament supply.
CONNECTORS
XC201 300VDC power supply
XC101 Flat cable from control unit
XC203 Multiple cable
XC204 38VDC supply to digital sensor
Supply to High Voltage transformer in the Tube Housing Assembly
XT201
(see the chapter Tube-Housing Assembly)
Filament supply (ZH1, ZH2) and feedback signals (mA, kV)
XT202
(see the chapter Tube-Housing Assembly)
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FONA XPan 3D
More in detail:
• It drives the motor for rotation and translation of the rotating arm during panoramic exposure.
• It drives the cassette drive motor.
• It synchronizes the sensor reading for digital systems.
• It has an analogue input for 38V voltage control.
• It has an analogue output for PWM control of the high voltage (kV) and the filament current (for regulation of the
anode current (mA).
• It has a digital output for the radiation signals and the end-of-cooling alarm signals.
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Technical Manuals
CONNECTORS
XC101 Flat connector from/to the Power Switching Unit JED 28
XC2 Serial Interface (firmware upgrade)
XC3 Flat connector from the keyboard
XC4 Display LCD
XC5 Motor X Axis supply
XC6 Motor Rotation supply
XC7 Motor C Axis (collimator) supply
XC8 Not used
XC9 Encoder for Rotation (see Encoder test, Rotation Axis)
XC10 Encoder for X Axis (see Encoder test, X Axis)
XC11 Encoder for C Axis (collimator) (see Encoder test, C Axis)
XC12 Not used
XC13 Not used
XC14 Not used
XC15 Not used
XC17 Power supply (38 VDC)
XC18 Laser power supply + Frankfurt laser
XC19 Canine laser
XC20 Mid-sagittal laser
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FONA XPan 3D
• Signal line control between the microprocessor control board and the digital sensor among which the
synchronism, PC READY and digital sensor release request signals.
• Digital sensor detection control and communication of the status to the computer (PC).
• Digital sensor power supply.
• Digital sensor dark-current subtraction control.
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Technical Manuals
CONNECTORS LIGHTS
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FONA XPan 3D
2.1.10.Network scheme
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2.1.11.Modbus
The Modbus module is a device for exchange of information from and to the Control Unit, and connected to the PC via
Ethernet LAN.
The Modbus connection with the workstation can be checked by entering in the command line and inserting the
command ping 192.168.58.110
A delayed answer or a loss in the information, indicates a network problem between the Modbus and the PC.
LEDs
RUN Converter status
LAN Connection status between the converter and the PC
• OFF: Ethernet/LAN disconnected
• BLINKING GREEN: Data is transmitting on
Ethernet for 100 Mbps
• BLINKING ORANGE: Data is transmitting on
Ethernet for 10 Mbps
COM Communication status with the Control Unit Board
• OFF: No data is transmitting on COM port
• BLINKING: Data is transmitting on COM port
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FONA XPan 3D
CABLES LED
1 GigE Interface connector Green Link/Activity
2 Power connection Yellow Speed
3 Trigger connection (not used) Green Powered
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Technical Manuals
2.1.13.Tube-Housing assembly
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FONA XPan 3D
1 Filament Supply
2 Feedback Signals Kv & mA
3 Thermal Sensor
4 High Voltage Supply
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This function is intended to store reference positions of the rotating arm and the collimator offsets after mechanical
alignment.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until PAN Alignment is displayed.
NOTE The rotation axis, to be done first, is a variable allowing to set the angle offset of the
rotating arm. The rotation disk is moved by stepped motor and controlled by the three
opto-sensors (encoder).
The right position of the rotating arm is reached when it is parallel to the top part of the
vertical carriage, with the generator aiming to the bite block /chin rest.
Press the PROGRAM key to enter setting Offset for Rotation Axis
The actual offset value stored in memory is shown
(large movements) or the two arrows (small movements) to rotate the arm step by
step till the desired angle.
Keep pressed the PROGRAM key to store new Offset Rot value
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FONA XPan 3D
2.2.1.2. X Axis
The X axis is a variable allowing to set the displacement offset of the rotating arm. The
NOTE plate is moved by stepped motor and controlled by three opto-sensors (encoder).
The right displacement of the rotating arm is reached when the canine laser falls on the
test phantom pin.
Use BACKWARD to move backward if the canine laser is after the test phantom pin.
Use FORWARD to move forward if the canine laser is behind the test phantom pin.
(large movements) or the two arrows (small movements) to shift the arm
backward or forward till the desired position.
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2.2.1.3. C Axis
NOTE The C Axis is a variable allowing to set the displacement offset of the collimator. The
plate is moved by stepped motor and controlled by three opto-sensors (encoder). Each
collimator slit can be adjusted independently.
The correct displacement of the collimator slit, is achieved when the X-Ray beam
reaches the active area of the sensor (please, see the specific window slit below for
further information).
Press INCREASE or DECREASE key to the Right side of the display until PAN A is
shown
Press the PROGRAM key to enter PAN Adult Adjust offset menu. The collimator will
move automatically to reach the Pan Adult slit position
(large movements) or the two arrows (small movements) to shift the collimator
right or left till the desired position
ATTENTION
In this position is possible to release the exposure with the X-Ray button in order
RADIATION
to acquire the image on OrisWin and verify that the collimator slit is correct
Technical parameters are fixed at values: 67kV, 5mA
Keep pressed the PROGRAM key to store the Offset for Pan Adult slit.
The actual offset value stored in memory is shown
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FONA XPan 3D
Press INCREASE or DECREASE key to the Right side of the display to until PAN B is
shown
Press the PROGRAM key to enter PAN Child Adjust offset menu. The collimator will
move automatically to reach the Pan Child slit position.
(large movements) or the two arrows (small movements) to shift the collimator
right or left till the desired position
ATTENTION
In this position is possible to release the exposure with the X-Ray button in order
RADIATION
to acquire the image on OrisWin and verify that the collimator slit is correct
Technical parameters are fixed at values: 67kV, 5mA
Keep pressed the PROGRAM key to store the Offset for Pan Child slit
The actual offset value stored in memory is shown
Press BACK key to go back to Tar. C. Offset menu
Press INCREASE or DECREASE key to the Right side of the display until PAN A is
shown
Press the PROGRAM key to enter PAN Adult Adjust offset menu. The collimator will
move automatically to reach the Pan Adult slit position
Press INCREASE or DECREASE keys on the LEFT side of the display
(large movements) or the two arrows (small movements) to shift the collimator
right or left till the desired position
ATTENTION In this position is possible to release the exposure with the X-Ray button in order
RADIATION to acquire the image on OrisWin and verify that the collimator slit is correct
Technical parameters are fixed at values: 67kV, 5mA
Keep pressed the PROGRAM key to store the Offset for Pan Adult slit.
The actual offset value stored in memory is shown
Press BACK key to go back to Tar. C. Offset menu
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NOTE The rotation development variable corrects the relative movements between the motors,
the pulleys and belts.
The parameter acts on the angle offset of the rotating arm in order to reach -90° in the
roto-translation between the position Rotation axis = 0° and patient entry position.
This parameter is set in production; no reason for change it unless there is a change in
the motor, pulley or belt. In this case an adjustment is recommended (please contact the
Customer Service for instructions).
Press INCREASE or DECREASE keys on the LEFT side of the display to change the
rotation development.
The target is to reach the 90° after the rotation of the arm.
Keep pressed the PROGRAM key to store the Rot. Dev. value.
The actual offset value stored in memory is shown
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FONA XPan 3D
This parameter is set in production; no reason for change it unless there is a change in
the primary collimator mechanic. In this case the adjustment is compulsory (please
contact the Customer Service for instructions).
Press INCREASE or DECREASE keys on the LEFT side of the display to change the set
pitch of the collimator screw.
Keep pressed the PROGRAM key to store the Coll. Dev. value.
The actual offset value stored in memory is shown
NOTE The primary collimator slit parameter allows to set the collimator window width and it
must match with the primary collimator installed on the device.
This parameter is set in production; no reason for change it unless there is a change in
the primary collimator. In this case the adjustment is compulsory (please contact the
Customer Service for instructions).
Press the PROGRAM key to enter setting Prim. Coll. Slit Menu
Press INCREASE or DECREASE keys on the LEFT side of the display to change the
rotation development.
Two options are available: 0.5 and 0.8 mm.
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2.2.2. Languages
This function allows for the selection of the message language.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Languages is displayed.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using
the INCREASE or DECREASE keys on the RIGHT side of the display.
Scroll the menu until Tube Head Stats is displayed
The actual number of panoramic (P), tomographic (3D) and total (T) expositions is
shown.
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FONA XPan 3D
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Exposure Settings is displayed.
NOTE Keep pressed the TEST key to reset all values to default (factory) conditions.
PAN programs
Change the kV level to the desired value by pressing the INCREASE or DECREASE
keys at the LEFT side of the display.
Change the mA level to the desired value by pressing the INCREASE or DECREASE
keys at the RIGHT side of the display.
Repeat kV setting and mA setting for the other types of patient build if requested for the
other CHILD or ADULT group of programs if requested.
Press BACK key to exit Exposure Settings.
panorama (programs P1, P3, P4, P5, P6, P7), CHILD panorama (program P2) and 3D
programs (P8, P9 and P10)
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This function allows replacing the NVRAM non-volatile memory battery on the control board with LCD display.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Battery Change is displayed.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Software Info is displayed.
Scroll down the software version with the right side arrow.
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FONA XPan 3D
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until DAP Display is displayed.
The confirmation message appears for few seconds, then the possibility to change is
offered
The confirmation message appears for few seconds, then the possibility to change is
offered.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using
the INCREASE or DECREASE keys on the RIGHT side of the display.
Scroll the menu until Cam Offset is displayed
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Increase or decrease the CAM OFS. 2D values using the two arrows
on the bottom right side of the keyboard.
Increase or decrease the CAM OFS. 3D TMJ values using the two arrows
on the bottom right side of the keyboard
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FONA XPan 3D
Increase or decrease the CAM OFS. 3D values using the two arrows
on the bottom right side of the keyboard.
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2.2.10.Keyboard Test
This function is intended to display the code of the key buttons of the control panel and of the Hand-Switch for X-ray
exposure. Codes for the keys are reported here below.
By keeping pressed the key button, the reference to the key is indicated as per above
table (X-ray pushbutton pressed on the side example).
NOTE The EXIT functionality of the BACK and the TEST keys within the Keyboard Test Service
Function are specially executed by keeping them pressed.
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FONA XPan 3D
2.2.11.LEDS Test
This function is intended to turn ON one by one all the lights on the control panel as listed in the table below.
NOTE The yellow light on the X-Ray pushbutton is not included in this test.
P1 P2 P3 P4 P5 P6 P7
P8 P9 P10 TEST
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until LEDS Test is displayed.
2.2.12.Automatic Test
This function is intended to perform a number of panoramic cycles with/without x-ray emission for the program and
technique factors as set before entering this function.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Automatic Test is displayed.
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Press the EXPOSURE key to exit Automatic Test 100 PAN NO X Ray.
NOTE EXIT from SERVICE MODE is done at the end of this function.
NOTE EXIT from SERVICE MODE is done at the end of this function.
2.2.13.X-Ray Test
This function is intended to perform irradiation without motion.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until X-Ray Test is displayed.
kV 61 64 67 70 73 76 79 82 85
mA 4 5 6.3 8 10
mAs 2 2.5 3.2 4 5 6.3 8 10 12.5 16 20
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FONA XPan 3D
2.2.14.Encoders Test
This function is intended to perform test of position and motion sensors.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Encoders Test is displayed.
INCREASE or DECREASE keys on the RIGHT side of the display to select Rotation
Axis, C Axis or X axis.
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Use the two arrow keys on the bottom right right side of the keyboard to move the
rotation arm and verify change of status of the position sensors for Rotation Axis.
2.2.14.2. C Axis
Use the two arrow keys on the bottom right right side of the keyboard to move the
rotation arm and verify change of status of the position sensors for C Axis.
2.2.14.3. X Axis
Use the two arrow keys on the the bottom right side of the keyboard to move the
carriage position and verify change of status of the position sensors for X Axis.
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FONA XPan 3D
2.2.15.Voltages Test
This function is intended to get indication of actual levels of low voltage supply at 38, 24, 15, and 5V with indication on
the display.
By keeping pressed the BACK key for 5 s the system enters Service Mode.
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until VoltagesTest is displayed.
The values of the low voltage supplies are indicated. In the example:
• 35 V out of 38
• 24 V out of 24
• 15 V out of 15
• 5.0 V out of 5
Press the BACK key to exit Voltages Test
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This function is intended to module the dose obtained in order to overcome the shield created by the spine when the
tube head is in the posterior position.
The black beam should be centered with the phantom support.
Press the INCREASE or DECREASE keys on the LEFT side of the display.
The kV Mod Offset value have been set at 0; this value cannot be used for this type of
equipment..
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FONA XPan 3D
1 Vertical Upper Top cover Allen screw 3 mm, 2 at top and 2 on the back
2 Vertical Upper Bottom cover Allen screw 3 mm, 2 on the back and 1 in front
3 Drive Lower Cover Phillips screw, 2 at bottom tube head side
4 Outer Sensor Cover Phillips screw, 4 inside plus Allen screw 2 mm on knob.
5 Inner Sensor Cover Phillips screw, 1 at bottom
6 Inner Tube Head Cover Phillips screw, 2 on the back. Remove D first.
7 Mirror Cover Allen screw 3 mm, 4 on the back
8 Display cover Phillips screw, 2 at top, 1 at bottom
9 Drive Upper Metal Cover Allen screw 3 mm, 4 and 4 Phillips screws
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FONA XPan 3D
Cover to be removed
Replaced
Chapter Plastic Covers and Metal Covers Action needed
item
(Shields)
Tube Head Remove Display Cover (D), Drive Upper Metal Disconnect all wires of the Tube Housing
Cover (G), Shield on Power Switching unit (O), Assembly (THA) from the Power Switching Unit
unlock the control unit module, and swing it out and ground wire from the frame.
open.
Dismount the tube housing assembly (THA) by
removing the 4 mm Allen screws in front
(quantity 4) and mount the new one.
Power Remove Vertical Upper Top Cover (A) and Disconnect all cables, replace the board, and
Supply Unit Shield on Power Supply Unit (N). reconnect all cables.
Control Remove Display Cover (D), Drive Upper Metal Disconnect all cables, replace the board, and
Unit Board Cover (G) and Shield on Power Switching (O), reconnect all cables.
unlock the control unit module, bend it open and
remove the Back Shield (P). Configure the unit with original values:
Power Remove Display Cover (D), Drive Upper Metal Disconnect all cables, replace the board, and
Switching Cover (G), Shield on Power Switching Unit (O), reconnect all cables.
Unit unlock the control unit module and bend it open.
Perform Filament Calibration (paragraphs
Filament Calibration and Feedback Signal
Calibration).
Column Remove Mirror Cover (C). Disconnect all cables, replace the board, and
Motor reconnect all cables.
Driver
Board
Mains Remove Mirror Cover (C). Disconnect all cables, replace the board, and
Connection reconnect all cables.
Module
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RP 103
1 5 TEST POINT Vs & V
TRIMMER mA
2 SA101 6 R104 TRIMMER FDB
3 Ground 7 TEST POINT FDB
4 TEST POINT Kv & mA
The filament calibration is required every time a Tube Housing Assembly or a Power Switching Unit is replaced.
ATTENTION Wait for X-ray tube cool down after each exposure.
Cool down diagrams are reported on the Operating Instructions: 5 min waiting
time is required after each 15 s panoramic of exposure at 85 kV, 10 mA (about
13000 J). If the waiting time is not maintained, then the Power Supply Unit could
be blown.
NOTE
Make sure the DC voltmeter to be used is calibrated
The feedback signal (FDB) has to be calibrated after the replacement of a Power Switching Unit and the filament
calibration.
• Monitor the voltage between from FDB test point and GROUND.
• Set the anode voltage at 85 kV and anode current at 10 mA.
• Tune trimmer RP104 (FDB) for 10V during exposure.
• Exit Service Program X-RAY TEST / CONTINUED mode.
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FONA XPan 3D
Select Service function with INCREASE or DECREASE keys on the RIGHT side of the
display.
Scroll the menu until X-Ray Test is displayed.
INCREASE or DECREASE keys on the RIGHT side of the display to select Continued X-
Ray.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management.
Click on the acquisition module.
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On the device, set “Suggested parameters” (1) as indicated on the bottom left part in the
PC window.
Put a 0.5mm copper filter on the window collimator or on the grey window of the Inner
Tube Head Cover if it is mounted.
ATTENTION Move to a safe position, press and hold the X-Ray button until the progress bar is
RADIATION completed.
NOTE If X-Ray button is pressed more than progress bar, the blue border appears instead of
the green one.
If the X-Ray beam is properly aligned on sensor, all the framed area is grey, like in the
picture above.
In case technical parameters are as expected the sign “✓” appears (like in the
picture above).
In this case technical parameters are lower than expected, the “up” red arrow
appears. Increase the kV of one step and repeat the exposition.
In this case technical parameters are higher than expected, the “down” red arrow
appears. Decrease the kV of one step and repeat the exposition.
If the X-Ray beam is not properly aligned on sensor, black areas appear.
If it is the case, the collimator alignment must be performed.
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FONA XPan 3D
In the picture above, for example, the collimator must be aligned vertically (see
Collimator alignment, Beam Vertical Shitf), by lowering the support plate of the
collimator
In the picture above, the collimator must be horizontally aligned (see Collimator
alignment, Beam Horizontal Shitf) using the function Pan Alignment C Axis
In the picture above, the collimator must be rotated (see Collimator alignment, Beam
rotation).
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Select Service function with INCREASE or DECREASE keys on the RIGHT side of the
display.
Scroll the menu until X-Ray Test is displayed.
INCREASE or DECREASE keys on the RIGHT side of the display to select Continued X-
Ray.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management.
Click on the acquisition module.
• Click on Enter
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FONA XPan 3D
ATTENTION Move to a safe position, press and hold the X-Ray button until the progress bar is
RADIATION completed.
If X-Ray button is pressed more than progress bar, the blue border appears instead of
NOTE
the green one.
The framed black area is the 2D sensor area. Yellow part is the non active area of the
sensor. The X-Ray beam is represented by the gray line, in the middle of the sensor.
If the X-Ray beam is properly aligned on sensor, the grey area must fall into the red
vertical lines.
In case technical parameters are as expected the sign “✓” appears, like in the
picture above.
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In this case technical parameters are lower than expected, the “up” red arrow
appears, like in the picture above, with meaning to increase the technical
parameters.
In this case technical parameters are higher than expected, the “down” red arrow
appears with meaning to lower the technical parameters.
If the grey area is not in the center, or if you don’t see the grey area, the beam is not
properly aligned. In this case the collimator alignment procedure must be performed.
For instance, like the picture above, the collimator must be horizontally aligned (see
Collimator alignment, Beam Horizontal Shitf), using the function
Pan Alignment C Axis.
ATTENTION Verify that 3D alignment is still good, after doing 2D alignment!
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FONA XPan 3D
Horizontal correction is done through the service function Pan AlignmentC Axis (see
Beam Horizontal Shift
chapter PAN Alignment, C Axis)
Correct the beam rotation by loosening the 3 screws (1) that secure the collimator and
Beam Rotation
turn it.
Vertical correction of the X-ray beam is done by raising or lowering the support plate (2)
Beam Vertical Shift
of the collimator, after loosening the 3 screws that secure the collimator.
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The pixel map file must be present in the PC before starting 3D calibration procedure (please check the presence to
the path specified in the section Calibration Files.
• If the file is present in the PC, the text of the SN of the sensor is white.
• If this file is NOT present in the PC, the text of the SN of the sensor is yellow, like in the picture below. If it is the
case, please contact technical assistance.
Select Service function with INCREASE or DECREASE keys on the RIGHT side of the
display.
Scroll the menu until X-Ray Test is displayed
INCREASE or DECREASE keys on the RIGHT side of the display to select Continued X-
Ray.
Press the Program Key: the collimator will move until 3D slit is in front of XRay
beam.
On PC side
Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management. Click on the acquisition module.
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FONA XPan 3D
• Click on Enter
On the device, set “Suggested parameters” as indicated on the bottom left part in the PC
window (1).
Put a 0.5mm copper filter on the window collimator or on the grey window of the Inner
Tube Head Cover if it is mounted.
ATTENTION Move to a safe position, press and hold the X-Ray button until the progress bar is
RADIATION completed.
NOTE If X-Ray button is pressed more than progress bar, the blue border appears instead of
the green one.
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If technical parameters are higher than expected, the “down” red arrow appears,
like in the picture below, with meaning to lower the technical parameters.
If technical parameters are lower than expected the “up” red arrow appears, like in
the picture below, with meaning to increase the technical parameters.
When parameters are as expected (sign “✓” appears), click on Calculate key, then Verify
key and then on Save key.
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FONA XPan 3D
Step 2: Geometrical
calibration
This procedure allows to calculate the lateral offset parameter in order to correct the possible misalignment between
the center of the sensor and the center of rotation, which can cause artifact on the reconstructed volume in 3D exams.
Insert the special phantom (code 71 680 07700) in the biteblock holder.
Put 0.5mm copper filter in front of the 3D collimator.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management. Click on the acquisition module.
• Click on Enter
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Put a tick on the tick box “Enable 3D Geometry calibration”, see in the picture above,
then click on the button
Press Yes button to activate the 3D Geometry Calibration on next exam acquisition.
The text “Geometric Calibration” will appear in the bottom right part of the acquisition
module.
After the end of the exam, the SW calculates the parameter, which will be automatically
written on the parameters table.
Finally, the side message showing the Lateral Offset value, will appear.
Click on OK.
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FONA XPan 3D
Click on button .
The 3D exam will be opened in the 3D viewer module.
Close it and delete the exam from the image database.
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NOTE This 2D calibration step is valid both for adult and child exams.
Select Service function with INCREASE or DECREASE keys on the RIGHT side of the
display.
Scroll the menu until X-Ray Test is displayed
INCREASE or DECREASE keys on the RIGHT side of the display to select Continued X-
Ray.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management.
Click on FONA Xpan 3D module.
• Click on Enter
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FONA XPan 3D
NOTE If X-Ray button is pressed more than progress bar, the blue border appears instead of
the green one.
The X-Ray beam is represented by the gray line, in the middle of the sensor.
If the X-Ray beam is properly aligned on sensor, the grey area is in the center (it must
fall into the red vertical lines).
In case technical parameters are as expected the sign “✓” appears, like in the
picture above.
If the grey area is not in the center (please see the example below), or if you do not see
the grey area, the beam is not properly aligned. In these cases, the collimator alignment
procedure must be performed.
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In this case technical parameters are higher than expected, the “down” red arrow
appears, like in the picture above, with meaning to lower the technical parameters.
In this case technical parameters are lower than expected, the “up” red arrow
appears, like in the picture above, with meaning to increase the technical
parameters.
When parameters are as expected (sign “✓” appears), click on “Calculate” key, then
“Verify” key and at last on “Save” key.
Select P1 program.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management.
Click on FONA Xpan 3D module.
The 2D exam calibration window will appear if the calibration on this sensor has never
been done. If the calibration has been done in the past for the current sensor, the
calibration file PanoProfile_ sensorSN_200.dat must be removed before starting a new
calibration.
Please refer to the path indicated in paragraph Calibration files.
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FONA XPan 3D
Activate the second step of the Adult acquisition for calibration, by putting a tick on the
box indicated to the check box, indicated in the picture above.
On the device, set “Suggested parameters” as indicated on the bottom left part in the PC
window.
Put a 0.5mm copper filter on the window collimator.
ATTENTION Move to a safe position and release the exposure by keeping the exposure key
RADIATION pressed till end of movement.
The image shown is used for second step calibration and can be removed from the
image database.
Step 3: Child dynamic calibration
Select P2 program.
On PC side Start Oriswin DG Suite SW, select the “Emergency patient” from the list and start image
management.
Click on FONA Xpan 3D module.
The 2D exam calibration window will appear if the calibration on this sensor has never
been done.
If the calibration has been done in the past for the current sensor, the calibration file
PanoProfile_C_sensorSN_200.dat must be removed before starting a new calibration.
Please refer to the path indicated in the paragraph Calibration files.
Activate the second step of the Child acquisition for calibration, by putting a tick on the
box indicated to the check box, indicated in the picture above.
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On the device, set “Suggested parameters” as indicated on the bottom left part in the PC
window.
Put a 0.5mm copper filter on the window collimator.
ATTENTION Move to a safe position and release the exposure by keeping the exposure key
RADIATION pressed till end of movement.
The image shown is used for second step calibration and can be removed from the
image database. Your system is now calibrated for 2D Child exams.
2D/3D
File name Path
PixelMap_ sensorSN.dat C:\ProgramData\FONA_XPan_3D\Sensor
2D
3D
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X-ray generator hot The system is cooling down and the requested exposure would exceed the loading
capacity. Wait until ready.
Adjust Arm Position • The rotation arm was moved out of position with unit switched OFF and cannot be
initialized.
• Turn the system OFF.
• Place manually the arm in “patient entrance” position by rotating and shifting the
carriage slowly.
• Turn system ON and perform initial reset.
Wait PC READY The communication line to the computer is missing or the image acquisition program is not
in input mode. Perform necessary correction.
This warning message is not active in test mode (service functions).
2.4.2. Error Messages
Error 1 kV reference signal out of range
• Measure the voltage reference for kV, 10 kV/V from 6.1 to 8.5 V on the Power
switching Unit during exposure in X-ray Test /Continued X-ray mode.
• Replace the Control Unit if value is not corresponding to the display setting.
Error 2 mA reference signal out of range
• Measure the voltage reference for mA, 1 V/mA from 4 to 10 V on the Power switching
Unit during exposure in X-ray Test /Continued X-ray mode.
• Replace the Control Unit if value is not corresponding to the display setting.
Error 3 Carriage rotation encoder failure
• Position sensors for rotation to be aligned or to be replaced.
Error 4 Carriage displacement encoder failure
• Position sensors for translation to be aligned or to be replaced.
Error 5 Carriage roration sensor failure
• Position sensors for translation to be aligned or to be replaced.
Error 6 Carriage displacement sensor failure
• Position sensors for translation to be aligned or to be replaced.
Error 7 Collimator displacement sensor failure
• This error is generated when the collimator does not reach the homing within a fixed
space and usually it is linked with Error 28.
• Check the encoder status by entering in the Service Menu (see Encoder Test, C Axis -
page 26).
• Check the mechanic of the motor, pulley and belts.
Error 9 Tube-head temperature exceeding limit
• Wait for tube-head to cool down.
Error 11 Exposure aborted during irradiation
• This is usually a consequence of the “dead man functionality” which terminates
irradiation upon release of the exposure hand-switch.
• If error appeared without request by the operator check the cable of the hand-switch, its
connector or the Control Unit.
Error 12 Exposure aborted before irradiation
• This is usually a consequence of the “dead man functionality” which terminates
irradiation upon release of the exposure hand-switch.
• Error generated by interruption during movement before irradiation. If error appeared
without request by the operator check the cable of the hand-switch, its connector or the
Control Unit.
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Other Alarms Take a note of the message generated and refer to the Technical Service.
• Internal Software Error, with error code xxh and address yyyyyyyh. ?? ISE ??
Switch the system OFF and ON again. C: xxh A:yyyyyyyh
• Over-Current. This occurs for a short circuit on a stepper motor:
A = Rotation Axis, B = X Axis
Switch the system OFF and remove the short circuit on the motor, Over Current
then switch the system ON. Axe: A B
• TRIPOS, microprocessor’s operating system error.
• Application abort.
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2.5.6. Multiplexer
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3. MAINTENANCE INSTRUCTIONS
ATTENTION X-ray equipment produces ionizing radiation that may be harmful if not properly
controlled. Proper shielding of room and operator position is essential. It is
recommended that the equipment is operated by trained personnel only, in accordance
with existing law.
Even if compliant to specifications of electromagnetic compatibility, it is recommended
not to use the equipment in presence of external electromagnetic fields, such as those
generated by cellular phones, which might interfere with the electronic circuits of the
system.
GENERAL The device must be maintained periodically following the date of installation. It is the
responsibility of the user to insure that the equipment is maintained with the
manufacturer's recommended Maintenance Instructions. Inspection and maintenance
work must be performed at regular intervals to keep the unit in good working conditions
and to protect the safety and health of patients, users and third parties.
As the operator, you should ensure the safety and reliability of your system by
performing regular inspections covering its full functionality at least once a year or
having this work performed by your dental dealership. This inspection is cover in the
sections 1 to 6 of this manual, the findings to be reported in the ANNUAL
INSPECTION CHECKLIST provided at the end.
In addition, when applicable, after 4, 7, 10 years and then every two years,
maintenance inspection must be performed by the service technician properly trained.
This maintenance inspection is covered in the sections 7 to 10 in this manual, the
results to be reported in the MAINTENANCE ISPECTION CHECKLIST.
Neither the inspection nor service is part of the equipment warranty.
NOTE. Inspection forms for the service technician are provided at the end of this
manual. Duplicate them if more are needed.
ATTENTION X-rays are generated, when the exposure hand-switch is pressed. Observe radiation
protection guidelines as outlined in the Operating Instructions.
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This function is intended to display the code of the key buttons of the control panel and of the Hand-Switch for X-ray
exposure. Codes for the keys are reported here below
By keeping pressed the key button, the reference to the key is indicated as per above
table (X-ray pushbutton pressed on the side example).
NOTE The EXIT functionality of the BACK and the TEST keys within the Keyboard Test
Service Function are specially executed by keeping them pressed.
Up /Down Motor Test the pushbuttons of the motor for vertical movement of the carriage Up and Down
on the Left and on the Right side of the unit.
ATTENTION In presence of defects which may constitute a safety hazard to the patient as well as
to the operator the user is not permitted to use the unit until repairs are made!
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P1 P2 P3 P4 P5 P6 P7
P8 P9 P10 TEST
By keeping pressed the BACK key for 5 s the system enters Service Mode
Test control panel LEDs Press RETURN Arm Movement key to start LEDS Test.
NOTE The yellow light on the X-Ray pushbutton is not included in this test
Select P1 program
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ATTENTION Prepare the image acquisition program on PC and establish exposure readiness.
RADIATION Move to a safe position and start exposure.
Test Radiation Light Check for yellow light on the hand-switch and on the control panel.
Test Audible Sound Check for audible sound during irradiation.
Dead Man Functionality Quit irradiation before end of panoramic exposure and verify the error message for
premature termination.
Clear the error message and repeat the procedure in case.
Report Report any defect detected
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Turn ON the system mains switch. Wait for initialization and do Reset.
Select P1 program.
Using masking tape, attach the copper filter over the X-Ray generator.
Start the OrisWin DG Suite software and select the “Emergency” patient.
Click on Panoramic module, which activates the virtual control pannel showing the
same parameters selected in the unit.
Bring the carriage to Start position, in order to have the unit ready for image
acquisition. In this position the lateral bars acquisition module are green.
ATTENTION
RADIATION Move to a safe position and expose till end of movement
Check for symmetry If the differences in distance between each internal needles and the central one (as
shown by the green arrows in the picture above) is not more then 15 pixels, the bite
block position must be corrected; please refer to customer service for further
information.
Check distance between If the distance between the two needles is not between 912 +/- 18 pixels (894 to 930
needles pixels), the Cam Offset value must be corrected; refer to Service manual.
Report Report any defect detected.
ATTENTION In presence of defects which may constitute a safety hazard to the patient as well as
to the operator the user is not permitted to use the unit until repairs are made!
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Three LASER beams are generated as aiming lights for patient alignment:
• Midsagittal vertical line (1)
• Frankfurt horizontal line (2)
• Lateral vertical line (focal trough, cuspid pointer) (3)
LASERS are class I devices.
ATTENTION WARNING.
RADIATION DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL
INSTRUMENTS
Press the LIGHTS button on the keyboard to test the aiming lights.
Three laser beams are generated.
No stray radiation shall be emitted by defective optics or covers.
The lasers must generate a line.
No controls are available to adjust the level of laser radiation.
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By pressing the mains switch in the lower part of the body of the system the unit is
supplied as indicated by the green light of the mains switch.
By keeping pressed the BACK key for 5 s
the system enters Service Mode
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until Automatic Test is displayed
Press the PROGRAM key to enter Automatic Test
INCREASE or DECREASE keys on the RIGHT side of the display to select 100
PAN NO X Ray to perform 100 panoramic movements without X-ray emission
Check Rotating Arm rotation Press RETURN key to start 100 PAN NO X Ray.
Press the EXPOSURE key to exit Automatic Test 100 PAN NO X Ray
Please refer to the paragraph Checking power supply adequacy in the Installation manual.
Report any defect detected.
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Remove the covers to have access to the Power Switching unit (please refer to the
paragraphs Plastic and Metal covers in the Service Manual).
Connect the leads of a DC voltmeter in the range of 10 VDC from Ground to kV
point.
Switch the unit ON.
By pressing the BACK key for 5 seconds the system enters Service Mode
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until X-Ray Test is displayed.
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ATTENTION
RADIATION Depress the exposure key until meter reading is obtained: a value from 6.3 V to
Wait for X-ray tube cool down 7.7 V to be read for 70 kV anode voltage.
after each exposure. Cool down
diagrams are reported on the • If value in range is obtained, switch the unit OFF. Remove meter leads and put
Operating Instructions. 5 min back covers.
waiting time is required after • If value in range cannot be obtained the unit cannot be used. Refer to the
each 15 seconds panoramic of paragraph Filament Calibration and Feedback Signal Calibration in the Service
exposure at 85 kV, 10 mA Manual for the necessary corrective actions.
(about 13000 J)
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Remove the covers to have access to the Power Switching unit (please refer to the
paragraphs Plastic and Metal covers in the Service Manual).
Connect the leads of a DC voltmeter in the range of 10 VDC from Ground to mA
point.
Switch the unit ON.
By pressing the BACK key for 5 seconds the system enters Service Mode
Service function can be selected using the INCREASE or DECREASE keys on the
RIGHT side of the display.
Scroll the menu until X-Ray Test is displayed.
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ATTENTION
RADIATION Depress the exposure key until meter reading is obtained: a value from 7.2 V to
Wait for X-ray tube cool down 8.8 V to be read for 8 mA anode current.
after each exposure. Cool down
diagrams are reported on the • If value in range is obtained, switch the unit OFF. Remove meter leads and put
Operating Instructions. 5 min back covers.
waiting time is required after • If value in range cannot be obtained the unit cannot be used. Refer to the
each 15 seconds panoramic of paragraph Filament Calibration and Feedback Signal Calibration in the Service
exposure at 85 kV, 10 mA Manual for the necessary corrective actions.
(about 13000 J)
Please refer to the paragraph X-Ray Beam Alignment – 2D Exams in the Service Manual.
Report any defect detected.
3.10.2. 3D Mode
Please refer to the paragraph X-Ray Beam Alignment – 3D Exams in the Service Manual.
Report any defect detected.
Twelve ANNUAL/MAINTENANCE CHECKLIST to be filled during the inspection are provided in the following.
Compile ANNUAL INSPECTION CHECKLIST yearly, and the MAINTENANCE INSPECTION CHECKLIST only in the
corresponding years.
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3.12. Forms
Customer: Address:
Dealer: Address
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AC Voltmeter
DC Voltmeter
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*6968386620*
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