AEL DRIVEPLATES DAILY QUALITY REJECTION REPORT

Reporting Date : Production Date :

DP-GGJX-70 GATE PASS # :

Production Qty : Cumm.Pro :

CASTING REJECTION (CR)

S.NO OPERATION DEFECT QTY CUMMULATIVE
1 N/A OUTING
2 N/A CHILLING
3 N/A LEG OUT ( LINE )
TOTAL

MACHINING REJECTION DUE TO CASTING (M.R.C)

S.NO OPERATION DEFECT QTY CUMMULATIVE

1 HARD

2 CASTMARK

1 INCLUSION ON
3
FRONT FACE
SHRINKAGE IN
4
BORE (LINE)
5 LEG BROKEN
INCLUSION ON
6 2
BACK FACE
7 LEG HARD
8 LEG OVERGRIND
5
9 DRILL OUT
EXTRA METAL ON
10
LEG
SHRINKAGE IN
11 6
BORE (FINAL)

12 7 LEG OUT (FINAL)

TOTAL

_________________ ______________________
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A.E.L REP DP INCHARGE QA FORMAN A.M QA
 AEL DRUM GEAR DAILY QUALITY REJECTION REPORT
Reporting Date: Production Date :
GGJX-70 GATE PASS # :
Production Qty : Cumm.Pro :
MACHINING REJECTION DUE TO CASTING (M.R.C)
S.NO OPERATION DEFECT QTY CUMMULATIVE
Hard
Outing
Centering (Dia
1 Turning/Facing/ Cast Mark
Centering)
Extra Metal
Inclusion
Blow Holes
CNC Side L Boss Short Casting
2 Lathe (O.D
Turning /Lathe ) Inclusion
Wall Thickness Out
Blow Holes
CNC Side R Boss
3 Lathe (O.D Short Casting
Turning /Lathe )
Inclusion
Gang Drilling
4 Hole Through
(drilling )
2- ᶲ 3
5 BenchDrilling Hole Through
(drilling )
Pin holes/Blow Holes
6 CAM Grooving
Crack
7 Tapping Blind Hole

8,9,10 Hardening/Was _________________

hing/Tempering

Centerless Pin holes

11 Grinding (O.D Inclusion
grinding )
Porosity
Angular Crack
12 Grinding (O.D
grinding ) Pin holes

TOTAL

A.E.L REP DGS INCHARGE QA FORMAN AM QA

 AEL DRUM GEAR DAILY QUALITY REJECTION REPORT
Reporting Date : Production Date :
KYHP-125 GATE PASS # :
Production Qty Cumm.Pro :
MACHINING REJECTION DUE TO CASTING (M.R.C)
S.NO OPERATION DEFECT QTY CUMMULATIVE
Hard
Outing
Centering (Dia Cast Mark
1 Turning/Facing/
Centering) Extra Metal
Inclusion
Short Casting
Blow Holes
Hydraulic Lathe
2 Cast Mark
(O.D Turning)
Inclusion

CNC Side R Boss

Lathe (O.D
3 Porosity
Turning
/Chamfering )

CNC Side L Boss

4 Lathe (O.D Porosity
Turning /Lathe )

BenchDrilling
5 Hole Through
(drilling )

Pin holes/Blow Holes

6 CAM Grooving
Crack
7 Tapping Blind Hole

8,9,10 Hardening/Was -
hing/Tempering

Angular Crack
12 Grinding (O.D
grinding ) Pin holes

TOTAL
A.E.L REP DGS INCHARGE QA FORMAN AM QA