ENERGY RESOURCES INTERNATIONAL

Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia

COMPRESS Pressure Vessel Design Calculations

Serial Number ISO 002

MAWP 259 psi @ 200 °F
MDMT 0°F @ 259 psi
Purchaser:
Service: N / A
P.O. Number:
Designer: Wilmar Triviño
Date: Monday, January 08, 2024

ERI-CCA-1002-ME-MC-001 Rev: 2

Engineering Coordinator __________________________________________

JEISON ARDILA

Responsible Charge __________________________________________

WILMAR TRIVIÑO

Rev 2: Change due to addition of engineering notes, minimum thickness in the Cap.
And and adjustment of minimum welding fillet in the flange.
Rev 1: issued for review.
 Table of Contents
General Arrangement Drawing 1

Deficiencies Summary 3

Nozzle Schedule 4

Nozzle Summary 5

Pressure Summary 6

Revision History 7

Settings Summary 8

Radiography Summary 10

Thickness Summary 11

Weight Summary 12

Long Seam Summary 13

Hydrostatic Test 14

Bill of Materials 15

Cylinder #1 16

Nozzle #1 (N1) 18
General Arrangement Drawing

1/26
2/26
 Deficiencies Summary
No deficiencies found.

Warnings Summary

Warnings for Vessel

The vessel does not have a right closure (head or cover). (warning)
The vessel does not have a left closure (head or cover). (warning)
Changes to steelmaking practices have increased the risk of brittle fracture at temperatures higher than the ASME impact test
exemption temperatures. It is highly recommended that the following supplemental requirements be applied for SA-105, SA-106 B, SA-
53 seamless, and SA-234: material composition should have a minimum Mn:C ratio of 5, and SA-105 flanges should require a grain size
of 7 or finer. (warning)

3/26
 Nozzle Schedule
Specifications

Nozzle Impact
Identifier Size Materials Normalized Fine Grain Flange Blind
mark Tested

N1 Nozzle #1 NPS 3 Sch 160 Nozzle SA-106 B Smls pipe No No No N/A No

4/26
 Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (in) (in) (in) Nom t Design t User t Width tpad (in) (%)
(in) (in) (in) (in) (in)

N1 3.5 0.438 0.3589 Yes Yes 1 0.6673 N/A N/A 0.125 100.0

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per UG-45/UG-16

Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

5/26
 Pressure Summary
Component Summary

P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(psi) (psi) (°F) Exemption Tested
(psi) (°F)

Cylinder #1 70 200 173.87 198.81 -20 Note 1 No

Nozzle #1 (N1) 70 200 102.63 132.93 -155 Note 2 No

Chamber Summary

Design MDMT 0 °F

Rated MDMT -20 °F @ 102.63 psi

MAWP hot & corroded 102.63 psi @ 200 °F

MAP cold & new 132.93 psi @ 70 °F

(1) This pressure chamber is not designed for external pressure.

Notes for MDMT Rating

Note # Exemption Details

1. Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 1 in

2. Nozzle is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.0335).

6/26
 Revision History
Revisions

No. Date Operator Notes

0 1/16/2024 ERI-Compress New vessel created ASME Section VIII Division 1 [COMPRESS 2024 Build 8400]

7/26
 Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2023 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: Yes

8/26
 Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

License Information
Company Name Energy Resources International ERI
License Commercial
License Key ID 81440
Support Expires October 24, 2024
Account Number 618529920957521

9/26
 Radiography Summary
UG-116 Radiography

Longitudinal Seam Left Circumferential Seam Right Circumferential Seam

Component Category Category Category Mark
Radiography / Joint Type Radiography / Joint Type Radiography / Joint Type
(Fig UW-3) (Fig UW-3) (Fig UW-3)

Cylinder #1 A Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 B Full UW-11(a) / Type 1 RT1

Nozzle Longitudinal Seam Nozzle to Vessel Circumferential Seam Nozzle free end Circumferential Seam

Nozzle #1 (N1) N/A Seamless No RT D N/A / Type 7 B UW-11(a)(4) exempt N/A

UG-116(e) Required Marking: RT1

10/26
 Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (in) (in) (in) (in) (in) E

Cylinder #1 SA-516 70 200 ID 58 1 0.4762 0.125 1.00 Internal

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

11/26
 Weight Summary
Weight (lb) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2

Cylinder #1 10,362.1 9,072.4 0 0 0 0 0 0 65,774.6 65,939.3 256

TOTAL: 10,362.1 9,072.4 0 0 0 0 0 0 65,774.6 65,939.3 256

*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (lb) Contributed by Attachments

Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded

Cylinder #1 0 0 8.4 6.1 0 0 0 0 0 0

TOTAL: 0 0 8.4 6.1 0 0 0 0 0 0

Vessel Totals

New Corroded

Operating Weight (lb) 10,370 9,079

Empty Weight (lb) 10,370 9,079

Test Weight (lb) 76,145 75,018

Surface Area (ft2) 256 -

Capacity** (US gal) 7,888 7,908

**The vessel capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition

Vessel Lift Weight, New (lb) 10,370

Center of Gravity from Datum (in) 28.9897

12/26
 Long Seam Summary
Shell Long Seam Angles

Component Seam 1 Seam 2

Cylinder #1 0° 274.163°

Shell Plate Lengths

Starting
Component Plate 1 Plate 2
Angle

Cylinder #1 0° 480.8972" 150.5629"

Note

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.

Shell Rollout

13/26
 Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 102.63 ⋅ 1
=133.42 psi

Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b) Stress Allowable Stress
Identifier pressure static head stress pressure during test test stress excessive?
(psi) (psi) ratio factor (psi) (psi)
Cylinder #1 (1) 140.643 7.219 1 1.30 14,135 34,200 No

Nozzle #1 (N1) 137.081 3.657 1 1.30 22,388 51,300 No

(1) Cylinder #1 limits the UG-99(b) stress ratio.

(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.

The field test condition has not been investigated.

The test temperature of 70 °F is warmer than the minimum recommended temperature of 10 °F so the brittle fracture provision of UG-
99(h) has been met.

Horizontal shop hydrostatic test - Minimum test temperature

Base Rated tr MDMT Rated Minimum Test
Identifier Exempt per UG-20(f) MDMT Ratio Reduction MDMT Temperature
(°F) (in) (°F) (°F) (°F)
Cylinder #1 Yes -20 ... ... ... -20 10

Nozzle #1 (N1) No -19.08 0.0082 0.0214 ... -155 -125

14/26
 Bill of Materials

Shells

Item # Type Material Thk [in] Dia. [in] Length [in] Wt. [lb] (ea.) Qty

S1 Cylinder SA-516 70 1 200 ID 58 10,364.8 1

Nozzles

Item # Type Material NPS Thk [in] Dia. [in] Length [in] Wt. [lb]

Noz1 Nozzle SA-106 B Smls pipe NPS 3 Sch 160 0.438 3.5 OD 7 8.4

15/26
 Cylinder #1
ASME Section VIII Division 1, 2023 Edition
Component Cylinder
Material SA-516 70 (II-D p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 70 200 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 7.22 200 1
Dimensions
Inner Diameter 200"
Length 58"
Nominal Thickness 1"
Inner 0.125"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 10,362.06 7,887.98
Corroded 9,072.45 7,907.71
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.4762"
Maximum allowable working pressure (MAWP) 173.87 psi
Maximum allowable pressure (MAP) 198.81 psi
Rated MDMT -20 °F

UCS-66 Material Toughness Requirements

Governing thickness, tg = 1"
MDMT = -20°F
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 0°F.

Design thickness, (at 200 °F) UG-27(c)(1)

P ⋅R 70 ⋅ 100.125
t= + Corrosion = + 0.125 = 0.4762"
S ⋅ E − 0.60 ⋅ P 20,000 ⋅ 1.00 − 0.60 ⋅ 70

Maximum allowable working pressure, (at 200 °F) UG-27(c)(1)

S ⋅E ⋅t 20,000 ⋅ 1.00 ⋅ 0.875

P = − Ps = − 0 = 173.87 psi
R + 0.60 ⋅ t 100.125+0.60 ⋅ 0.875

Maximum allowable pressure, (at 70 °F) UG-27(c)(1)

16/26
 S ⋅E ⋅t 20,000 ⋅ 1.00 ⋅ 1
P = = = 198.81 psi
R + 0.60 ⋅ t 100 + 0.60 ⋅ 1

% Extreme fiber elongation - UCS-79(d)

50 ⋅ t Rf 50 ⋅ 1 100.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 0.4975 %
Rf Ro 100.5 ∞

The extreme fiber elongation does not exceed 5%.

ASME Section VIII Division 1 UG-80(a) Out-of-Roundness

(Dmax − Dmin ) shall not exceed 1 % of D

When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening

17/26
 Nozzle #1 (N1)
ASME Section VIII Division 1, 2023 Edition

Note: round inside edges per UG-76(c)

Location and Orientation
Located on Cylinder #1
Orientation 90°
Nozzle center line offset to datum line 10"
End of nozzle to shell center 107"
Passes through a Category A joint No
Nozzle
Description NPS 3 Sch 160
Access opening No
Material specification SA-106 B Smls pipe (II-D p. 16, ln. 16)
Inside diameter, new 2.624"
Pipe nominal wall thickness 0.438"
Pipe minimum wall thickness1 0.3833"
Corrosion allowance 0.125"
Projection available outside vessel, Lpr 6"
Local vessel minimum thickness 1"
Liquid static head included 0 psi
Welds
Inner fillet, Leg41 0.375"
Nozzle to vessel groove weld 1"
Radiography
Longitudinal seam Seamless No RT
Circumferential seam Full UW-11(a) Type 1
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

UCS-66 Material Toughness Requirements Nozzle

102.63⋅1.437
tr = = 0.0087"
17,100 ⋅ 1 − 0.6 ⋅ 102.63

tr ⋅ E * 0.0087 ⋅ 1
Stress ratio = = = 0.0335
tn − c 0.3833−0.125

Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F

Material is exempt from impact testing at the Design MDMT of 0°F.

18/26
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (in2) UG-45 Summary (in)

For P = 70 psi @ 200 °F The nozzle passes UG-45

A A A1 A2 A3 A5 A treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.314 0.3833

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)

Nozzle to shell fillet (Leg41) 0.2191 0.2625 weld size is adequate

Calculations for internal pressure 70 psi @ 200 °F

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [2.874, 1.437 + (0.438 − 0.125) + (1 − 0.125)]

= 2.874 in

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (1 − 0.125), 2.5 ⋅ (0.438 − 0.125) + 0]

= 0.7825 in

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

70 ⋅ 1.437
=
17,100 ⋅ 1 − 0.6 ⋅ 70

= 0.0059 in

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

70 ⋅ 100.125
=
20,000 ⋅ 1 − 0.6 ⋅ 70

= 0.3512 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [0.75, tn , t] = 0.313 in

tc(min) = min [0.25, 0.7 ⋅ tmin ] = 0.2191 in

19/26
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 0.375 = 0.2625 in

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

70 ⋅ 1.437
= + 0.125
17,100 ⋅ 1 − 0.6 ⋅ 70
= 0.1309 in

ta = max [taUG-27 , taUG-22 ]

= max [0.1309, 0]

= 0.1309 in

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P

70 ⋅ 100.125
= + 0.125
20,000 ⋅ 1 − 0.6 ⋅ 70

= 0.4762 in

tb1 = max [tb1 , tbUG16 ]

= max [0.4762, 0.1875]

= 0.4762 in

tb = min [tb3 , tb1 ]

= min [0.314, 0.4762]

= 0.314 in

tUG-45 = max [ta , tb ]

= max [0.1309, 0.314]

= 0.314 in

Available nozzle wall thickness new, tn = 0.875⋅0.438 = 0.3833 in

The nozzle neck thickness is adequate.

20/26
Reinforcement Calculations for MAWP

Available reinforcement per UG-37 governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (in2) UG-45 Summary (in)

For P = 102.63 psi @ 200 °F
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

1.528 1.5282 1.0008 0.4072 -- -- 0.1202 0.314 0.3833

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)

Nozzle to shell fillet (Leg41) 0.2191 0.2625 weld size is adequate

Calculations for internal pressure 102.63 psi @ 200 °F

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [2.874, 1.437 + (0.438 − 0.125) + (1 − 0.125)]

= 2.874 in

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (1 − 0.125), 2.5 ⋅ (0.438 − 0.125) + 0]

= 0.7825 in

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

102.6336⋅1.437
=
17,100 ⋅ 1 − 0.6 ⋅ 102.6336

= 0.0087 in

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P

102.6336⋅100.125
=
20,000 ⋅ 1 − 0.6 ⋅ 102.6336

= 0.5154 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000 psi

21/26
 Sn
fr1 = lesser of 1 or = 0.855
Sv

Sn
fr2 = lesser of 1 or = 0.855
Sv

A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= 2.874 ⋅ 0.5154 ⋅ 1 + 2 ⋅ 0.313 ⋅ 0.5154 ⋅ 1 ⋅ (1 − 0.855)

= 1.528 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 1.0008 in2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= 2.874 ⋅ (1 ⋅ 0.875 − 1 ⋅ 0.5154) − 2 ⋅ 0.313 ⋅ (1 ⋅ 0.875 − 1 ⋅ 0.5154) ⋅ (1 − 0.855)

= 1.0008 in 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= 2 ⋅ (0.875 + 0.313) ⋅ (1 ⋅ 0.875 − 1 ⋅ 0.5154) − 2 ⋅ 0.313 ⋅ (1 ⋅ 0.875 − 1 ⋅ 0.5154) ⋅ (1 − 0.855)

= 0.8218 in 2

A2 = smaller of the following= 0.4072 in2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= 5 ⋅ (0.313 − 0.0087) ⋅ 0.855 ⋅ 0.875

= 1.1383 in 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= 5 ⋅ (0.313 − 0.0087) ⋅ 0.855 ⋅ 0.313

= 0.4072 in 2

A41 = Le g 2 ⋅ fr2

= 0.375 2 ⋅ 0.855
= 0.1202 in2

Area = A1 + A2 + A4 1

= 1.0008+0.4072 + 0.1202
= 1.5282 in2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

Fillet weld: tmin = min [0.75, tn , t] = 0.313 in

tc(min) = min [0.25, 0.7 ⋅ tmin ] = 0.2191 in
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 0.375 = 0.2625 in

22/26
The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

102.6336⋅1.437
= + 0.125
17,100 ⋅ 1 − 0.6 ⋅ 102.6336
= 0.1337 in

ta = max [taUG-27 , taUG-22 ]

= max [0.1337, 0]

= 0.1337 in

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
102.6336⋅100.125
= + 0.125
20,000 ⋅ 1 − 0.6 ⋅ 102.6336

= 0.6404 in

tb1 = max [tb1 , tbUG16 ]

= max [0.6404, 0.1875]

= 0.6404 in

tb = min [tb3 , tb1 ]

= min [0.314, 0.6404]

= 0.314 in

tUG-45 = max [ta , tb ]

= max [0.1337, 0.314]

= 0.314 in

Available nozzle wall thickness new, tn = 0.875⋅0.438 = 0.3833 in

The nozzle neck thickness is adequate.

23/26
Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.

UG-37 Area Calculation Summary (in2) UG-45 Summary (in)

For P = 132.93 psi @ 70 °F
The nozzle passes UG-45
The opening is adequately reinforced

A A A1 A2 A3 A5 A treq tmin
required available welds

1.8358 1.8358 0.9146 0.801 -- -- 0.1202 0.189 0.3833

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

Calculations for internal pressure 132.93 psi @ 70 °F

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − Cn ) + (t − C )]

= max [2.624, 1.312 + (0.438 − 0) + (1 − 0)]

= 2.75 in

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]

= min [2.5 ⋅ (1 − 0), 2.5 ⋅ (0.438 − 0) + 0]

= 1.095 in

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P

132.9281⋅1.312
=
17,100 ⋅ 1 − 0.6 ⋅ 132.9281

= 0.0102 in

Required thickness tr from UG-37(a)

P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
132.9281 ⋅ 100
=
20,000 ⋅ 1 − 0.6 ⋅ 132.9281

= 0.6673 in

Area required per UG-37(c)

Allowable stresses: Sn = 17,100, Sv = 20,000 psi

Sn
fr1 = lesser of 1 or = 0.855
Sv

Sn
fr2 = lesser of 1 or = 0.855
Sv

24/26
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )

= 2.624 ⋅ 0.6673 ⋅ 1 + 2 ⋅ 0.438 ⋅ 0.6673 ⋅ 1 ⋅ (1 − 0.855)

= 1.8358 in2

Area available from FIG. UG-37.1

A1 = larger of the following= 0.9146 in2

= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )

= 2.624 ⋅ (1 ⋅ 1 − 1 ⋅ 0.6673) − 2 ⋅ 0.438 ⋅ (1 ⋅ 1 − 1 ⋅ 0.6673) ⋅ (1 − 0.855)

= 0.8307 in 2

= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )

= 2 ⋅ (1 + 0.438) ⋅ (1 ⋅ 1 − 1 ⋅ 0.6673) − 2 ⋅ 0.438 ⋅ (1 ⋅ 1 − 1 ⋅ 0.6673) ⋅ (1 − 0.855)

= 0.9146 in 2

A2 = smaller of the following= 0.801 in2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t

= 5 ⋅ (0.438 − 0.0102) ⋅ 0.855 ⋅ 1

= 1.8288 in 2

= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ tn

= 5 ⋅ (0.438 − 0.0102) ⋅ 0.855 ⋅ 0.438

= 0.801 in 2

A41 = Le g 2 ⋅ fr2

= 0.375 2 ⋅ 0.855
= 0.1202 in2

Area = A1 + A2 + A4 1

= 0.9146+0.801 + 0.1202
= 1.8358 in2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P

132.9281⋅1.312
= +0
17,100 ⋅ 1 − 0.6 ⋅ 132.9281
= 0.0102 in

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ta = max [taUG-27 , taUG-22 ]

= max [0.0102, 0]

= 0.0102 in

P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
132.9281 ⋅ 100
= +0
20,000 ⋅ 1 − 0.6 ⋅ 132.9281

= 0.6673 in

tb1 = max [tb1 , tbUG16 ]

= max [0.6673, 0.0625]

= 0.6673 in

tb = min [tb3 , tb1 ]

= min [0.189, 0.6673]

= 0.189 in

tUG-45 = max [ta , tb ]

= max [0.0102, 0.189]

= 0.189 in

Available nozzle wall thickness new, tn = 0.875⋅0.438 = 0.3833 in

The nozzle neck thickness is adequate.

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