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NO. AS1507081 Parts Name STOP VALVE FOR REFRIGERANT (Needle Valve)-
Valve)-For India TRIAL PRODUCT

1.SCOPE OF APPLICATION

This specification applied to stop valves for refrigerant(Needle Valve)

for air conditioners, manufactured by the DAIKIN AIR CONDITIONING INDIA
PVT. LTD.

2.APPLICABLE STANDARD

2-1 ASB040004“Requirement related to specified chemical substances”

2-2 AS23B0058 “Non Cleaning Machining and assembling procedure for
refrigerant piping”
2-3 GKF001-Z “Dimensional Standard for Copper Pipe”
2-4 GBF002-Z “General Standard For Processing Piping Product”
2-5 GBF003-Z “Standard Of Simplified Representation for piping Process”
2-6 GKQ001-Z “Essential Standard For The Processing Of Brazing Materials
To Be Used For Brazing Parts”
2-7 GKQ001-Z “Essential Standard For The Processing Of Brazing Materials
To Be Used For Brazing Parts”

3.AMBIENT CONDITION OF USE

3-1 Ambient temperature of storage : -30ºC to +70ºC

3-2 Ambient temperature of use : -30ºC to +60ºC
3-3 Ambient humidity of use : Upto 100% RH (Sweating may happen)
3-4 Mounting method : It is free regardless of Outdoor
or Indoor
3-5 Working Fluid :
Refregerant-R410A/R407C/R32 : (Refrigerant oil-Ether oil and the
other specified oil)
-R22 : (Refrigerant oil-Mineral oil and
the other specified oil)

3-6 Working Fluid temperature : -30ºC to +120ºC

3-7 Design Pressure : R410A/R32 – 4.17 MPa[G]
R407 - 3.30 MPa[G]
R22 - 3.00 MPa[G]
登録DAPICS
（ｺｰﾄﾞに○印を記入）
00･10･20･90
50･60･70・67
67
Approve Check Design

Interchangeability Interchangeability
K・ G・ N・ S Yes ： No Yes ： No A.Nagamori Brahm S Sumit G
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NO. AS1507081 3-8 Leakage test pressure : Not less then design pressure
Keep the performance under daikin’s
leakage test pressure
(Design Pressure+0.3 Mpa

3-9 Material : To be withstood under the condition

of use mentioned in this item. To be
satisfy the purchase specification as
follows:

Material Purchase Specification

Copper Pipe AS1302214 (C1220)
AS1302215 (C3771),AS1302356
Brass
(C3604),AS1302355 (C2700)

4.TIGHTEN FOR EACH PART

4-1 Tightening torques :

4-1-1 Flare Nut

1/4’- 15.7±1.5 N-m 5/8’- 68.6±6.8 N-m

3/8’- 36.3±3.6 N-m 3/4’- 108±10.8 N-m
1/2’- 54.9±5.4 N-m

4-1-2 Core Cap

12.7±2.0 N-m

4-1-3 Valve Cap

Tightening torque is more than below for across flats (Note1)

22 mm : 15±10% N-m Note-1 When producing the products at DAIPL

plan, it is acceptable to Tighten the valve
25 mm : 25±10% N-m
cap with the following torque (the
27 mm : 40±10% N-m (Note 2) transitional measure for shifting from the
30 mm : 25±10% N-m current status)
32 mm : 25±10% N-m
Note-2 Since the seal construction of the
product adopting 27 mm is different from
that adopting 25 mm and 30 mm, its torque
valve is larger

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NO. AS1507081
4-1-4 Valve Stem

1/4’- 6±1 N-m 5/8’- 15±1 N-m

3/8’- 6±1 N-m 3/4’- 15±1 N-m
1/2’- 9±1 N-m 7/8’- 30±3 N-m
8/8’- 30±3 N-m

*Since the influence of the valve diameter or the

number of the thread is great, in some cases it is difficult to apply the
same above mentioned torque valve to tighten the valve stem.
(For example, when the valve body is used in common and only the flare
connection size is changed)
In this case, it is acceptable to specify twice the minimum seat torque
of the valve stem as “specified torque for the tightening valve stem”

*Make sure to confirm that a worker can tighten the valve stem without
difficulty with a hexagon head spanner.

4-1 Bearing force against leak when tightened with flare nut:

When a flare nut is tightened, leak from the valve seat is not
acceptable under all of the following condition. When tightened by a
torque up to 2 times of the specified torque (4-1-1). Leak shall be
checked in accordance with the testing method No 2
of the clause 6.
-Hold the hexagon part of the body with spanner
and tighten the flare nut with another spanner.
(2 spanner are to be used)
-Hold the valve body with spanner and
tighten the flare nut with another
spanner.(2 spanner are to be used)
-Tighten the flare nut with spanner.(01 Spanner is to be used)

5.SHAPE

The hexagon part shall be made on the valve body so that two spanners
can be used for tightening. The dimensions of the hexagon part shall be
so designed that the valve can be operated with an
adjustable spanner of the size shown below even if the
valve cap is at any position.

For1/4’to 3/8’ : L=200 mm

For1/2’ : L=250 mm
For5/8’to 3/4’ : L=300 mm (Reference with JISB4604)

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NO. AS1507081 6.ITEMS TO BE EVALUVATED BY TEST:

The following test requirement shall be satisfied.

1.For obtaining the open state and closed state, operate the valve according
to the method stated in the Column of “Performance and its test” in the
clause 6 of the part standard “Angle valves and Stop Valves”
2.Unless otherwise specified the ambient temperature of each test shall be
room temperature.
3.The pressurizing condition and the state of valves in the column of
testing method are shown below:

:Indicate the direction of the flow

V : It means blocking or closing
Flared connection : To mount a flare nut and flare cap(Something
tightened by the torque, specified by 4-1)
Flanged connection : To mount a blind flange.
Brazed connection : To pinch the tip and braze.
W : To mount a connection pipe.
X : To remove the valve cap
Y : To remove the O-ring

Open State Closed State

A J

B K

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NO. AS1507081
Open State Closed State

C L

D M

E P

F G

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NO. AS1507081 No. Test Name Test Procedure Judgment Criterion

Fluid ---> Water The design pressure calculation
Pressure ---> Direction of opening the valve. from the test shall be more than
Pressurizing conditions .......B,C,J,L the intended design pressure.
<Calculation equation>

Design Strength
1 Confirmation *P : Design Pressure [MPa]
Test PB: Destruction Pressure [MPa]
σa : Allowable tensile stress of the material at a
temperature of use.
σ0 : Allowable tensile stress of the material at a
temperature of test.

Fluid ---> Water, Air or N2 gas No leak, abnormal deformation,

Pressure ---> No less than 1.5 times of the design destruction and the like is
2 Strength Test pressure. acceptable.
Pressurizing Condition ……..A,J
Fluid ---> Air or N2 gas No generation of bubbles is
Pressure ---> No less than design pressure. acceptable.
Pressurizing Condition -
B,C,J,L,G
3 Leakage Test
*Retain the pressure for 5 minutes or more and check
generation of bubble in water.

Fluid ---> Refrigerant Gas No leakage is acceptable.

Pressure ---> 1.0 MPa or more (no more than design
pressure)
Sealing Pressurizing Condition .... B,C,J,L,G
4 Performance Detection sensitivity ....
Test It shall be checked with an electric detector
having sensivity of not less than 1.33x10-3 Pa.l/sec
Tightening torque of valve cap and valve stem are less
than 2/3 of the specified torque.
Fluid ---> Atmospheric pressure The thread part shall be damage.
Atmosphere as it is The damage torque shall be not
Abnormal Operation Method ---> Further rotate the cap clockwise less than following:
5 operation test from the tightened state. 22 mm / 49.0 Nm
of valve cap Measurement ---> measure the tightening torque, when 25 mm / 40.0 Nm
the valve cap gets damage. 27 mm / 107.8 Nm
30 mm / 50.0 Nm
Fluid ---> Refrigerant to be used + Refrigerant oil. It shall be in accordance with
Pressure ---> Saturation pressure corresponding to 65oC No.3
Refrigerant (In case of using R407C or R410 A or (To be checked every 30 days
6 R32,Saturation gas pressure must be used) during the test)
sealing test
Pressurizing Condition .... B,C
Period of leaving the sample on the shelf ...for 90 +50 days

Ambient temperature …
① 65oC (Refregerent:95WT%,Oil:5WT%
② 120oC (Oil: quality as test sample is soaked in oil)
Refrigerant : Quantity that can satisfy with charging
pressure condition.)
Confirmation condition :
Carry out No.3 test by the pressure condition of B,C

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NO. AS1507081 No. Test Name Test Procedure Judgment Criterion

Fluid ---> Air or N2 Gas ①The torque of a total stroke must
Pressure ---> Design Pressure be not more than the following
Pressurizing condition ---> B↔ M values:
(However, in case of M the valve seat shall not (Operating torque/initial torque)
be tightened) 1/4 : 0.25 Nm / 1.5 Nm
Measurement ---> 3/8 : 0.25 Nm / 1.5 Nm

7
Operation ① The rotating torque of valve rod shall be measured 1/2 : 0.80 Nm / 2.0 Nm
at the time of opening and closing the valve. 5/8 : 1.00 Nm / 3.0 Nm
torque test
② Tighten the valve seat at M with specified torque 3/4 : 1.30 Nm / 5.0 Nm
and measure the return torque. 7/8 : 4.00 Nm / 10 Nm
8/8 : 4.00 Nm / 10 Nm
② The return torque must be not
more than 1.15 times the specified
torque.
Fluid ---> Air or N2 Gas It shall be in accordance with No.4
Pressure ---> Design Pressure
Pressurizing condition ---> B↔ M
Closing motion (However, in case of M the piping which is right-
8 angled to the valve rod shall be atmospheric pressure)
endurance test
Frequency of close↔ Open (10 Cycle)
Confirmation ----> Carry out No.4 leakage test by the
pressurizing conditions of B,J,L.
Fluid ---> Water The valve of Cv shall be not less than
Differential Pressure ---> Set the differential pressure the value specified by the parts
of 20,40 mmHg etc, with a mercury manometer standard.
according to the piping size.
Main passage Pressurizing condition ----> D
9 Measurement ---> Measure the flow rate per unit of
flow rate
the time and the water temperature and calculate the
Cv value.
*Measure 3 times under the same conditions and
adopt the mean valve.
Fluid ---> Water The value of Cv shall be not less than
Differential Pressure ---> Set the differential pressure 0.1.
of 20,40 mmHg etc,with a mercury manometer.
Pressurizing condition ----> K
Charge Port Measurement ---> Measure the flow rate per unit of
10
flow rate test the time and the water temperature and calculate the
Cv value.
*Measure 3 times under the same conditions and
adopt the mean valve.
<This test applies to the copper alloy made valve cap, It shall be in accordance with the
Stress corrosion charge port blind caps and flare nuts> page 13.
crack Condition : The ammonia acceleration test will be
11
confirmation carried out. (See page 13 for detail)
test

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NO. AS1507081
No. Test Name Test Procedure Judgment Criterion
Heat Shock test conditions: It shall be accordance with No.3
Fluid ---> Atmospheric pressure (atmosphere as it is)
Ambient Temperature, Time
Maintain -30 oC for 10 minutes
Resistance One cycle ↕ .....Less than 10 Minutes. 1 Cycle
12 against heat Maintain 120 oC for 10~15 Minutes.
shock test. Frequency .....10 Cycles
State of valve .... E,F
Confirmation Condition :
Carry out No.4 test by pressurizing condition of
B,C,J,L,G
Fluid ---> Ambient temperature (Atmosphere as it is) The parts other than the valve rod
Operating method: spanner shall not break down.
①
Valve opening direction: ① The valve operating direction
Further rotate the valve rod spanner counterclockwise shall be determined by the width of
from the full open position 2 faces of a hexagon spanner.
Valve rod
spanner
②
Valve closing direction: 4 mm ----> 12 N.m or more
13 Further rotate the valve rod spanner clockwise from 6 mm ----> 20 N.m or more
abnormal the full closed position 10 mm ----> 50 N.m or more
operation test *Measure the number of rotation, the torque required ② However, it shall not break down
for rotation of the valve rod spanner until it breaks when the valve is rotated toward
down. the closing direction with the
tightening torque of not more than
2 times of the specified torque.
Fluid ---> Atmospheric pressure (atmosphere as it is) The parts other than the thread
Abnormal Operating method : Rotate the charge port cap until it part shall not break down. The
operation test is damage. damaging torque shall be not less
14
of charge port Measure the tightening torque when the blind cap than 2 times of the tightening
blind cap break down. torque.
Fluid ---> Refrigerant and Refrigerant oil No abnormal sound such as below
Installation Method ---> Install the valve on the pipe of is acceptable.
which size is equivalent to the connecting pipe Sha…….
between the indoor and out door units. Chir-Chir-Chir……….
15 Sound Test State of valve ---> D Kata-Kata-Kata……
Measurement ---> Confirm the generated flowing Gah………….
sound by human ear.
*Install the valve on the pipe used for the largest HP
unit.
Fluid ---> Atmospheric pressure (Atmosphere as it is) It shall be confirm.
State of valve ---> E
Exciting condition:
Frequency.....8.3 to 60 Hz
Resonance Cycle ......10 to 15 minutes
16 point detection Total amplitude …. Upto 0.5 mm
test Direction of excitation ….Direction of valve exist and its
right angled direction.
Measurement ----> Confirm by human ear if there is a
sound of internal parts hitting each other.

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NO. AS1507081
No. Test Name Test Procedure Judgment Criterion
Fluid ---> Atmospheric pressure (Atmosphere as it is) It shall be in accordance with No. 4
State of valve ---> E
Exciting condition:
Frequency.....33 Hz
Vibration Acceleration...... 49 m/s2 (5G)
17
endurance test Direction and time ---> 4 Hrs each in the direction of
valve axis and its right angled direction.
Confirmation conditions ---> Carry out No.4 test by
the pressurizing condition B,J,L
Fluid ---> Atmospheric pressure (Atmosphere as it is) It shall be in accordance with No. 4
State of valve ---> P
Method of applying impact ---> Apply impact of
9.8X102 m/s2 (100G) by an impact tester (Drop test is
acceptable)
Direction of dropping ---> The direction of valve axis
18 Impact Test and right angled direction.
Confirmation condition ----> Carry out No. 4 test by
the pressurizing condition B,J,L.
*Damage and deformation of appearance caused by
impact are negligible but their degree must be
recorded.
Fluid ---> Atmospheric pressure (Atmosphere as it is) It shall be in accordance with No. 4
Valve Condition ---> P
Mounting method :
①
Tighten the mounting screws and bolts by two
times of the specified torque.
②
In addition to above, tighten the flare nuts or the
19 Mounting Test mating flanges by two times of the specified torque.
*Deformation of appearance caused by impact are
negligible but their degree must be recorded.
*Specified torque :
Screws : M5 --> 3.22 Nm,M6 --> 5.39 Nm
Bolts : M10 --> 25.2 Nm
Flare nuts : See 4-1-1
Test for Carry out level 1 and 2 cylinder test in accordance It shall be in accordance with the
20 evaluating the with the page 12 page 12.
material used
Measure the amount of residues of all the oil used Decision of weather it will be
Grasping the such as cutting oil, rust preventives, cleaning adopted or not will made by DAIPL-
21 amount of agent,assambly oil and solvents and submit the data R&D
contamination to DAIPL-R&D (Including safety data sheet)

Fluid ---> Atmospheric pressure (Atmosphere as it is) The temperature shall not exceed
o
Valve Condition ---> P 100 C
Brazing work ---> Carry out the brazing work according
22 Brazing test to the method specified in GKQ001-Z (Do not cool)
Measurement ---> Measure the rubber parts of such
as valve core and O-Ring.

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No. Test Name Test Procedure Judgment Criterion

NO. AS1507081 Fluid ---> Atmospheric pressure (Atmosphere as it is) The parts other than the thread
Abnormal Operating method ---> Rotate the flare nut until it is part shall not break down. The
23 operation test damaged. damaging torque shall be not less
of flare nut Measure the tightening torque when the blind cap than 2.3 times of the tightening
break up. torque.
Fluid ---> Water Degree of corrosion shall be
Pressure ---> Design pressure equivalent or smaller to that of
Condition ---> current valve.
Valve stress Put 1/60 x xL of ammonia water (28%) into a vessel of
24
corrosion test approximately xL.It must be exposed to the room
temperature for 72 Hrs (3 days)
Current valve must be exposed with samples.
Fluid ---> Water According to item no. 4
Pressure ---> Design pressure
Valve state ---> E
Pressure ---> Design pressure ↔ 0 Mpa
25 Fatigue test Repeated interval ---> 1 Hz
Repeated frequency ---> 200,000 Times or more.
Confirmation test ---> Carry out the leak test stated in
item 4 with pressurizing condition B,C,J,L,G
Connect the stop valve to the vessel of 1L and evacuate Under the valve B and E,confirm
Resistance the vessel. Measure the time until the degree of that there is no difference in time
26 against vaccume reached 13.3 Pa (0.1 Torr). to reach 13.3 Pa (0.1 Torr)
vaccume test Valve state ---> B,E
Fluid ---> Air or N2 Gas
Pressure ---> Design pressure or higher
Pressure condition ---> J
Checking Test ---> Connect the charge hose to the
charging port and put the tip of hose into the water.
Tighten the flare nut following the method shown
below:
Tightening method --->
①
Hold the hexagon part with spanner and tighten the
flare nut with another spanner.
②
Hold the valve body with spanner and tighten the
Test of bearing flare nut with another spanner.(If it is impossible to hold
the valve body with spanner, it is not required)
③
27 force against
distortion Tighten the flare nut with a spanner use only one
spanner.
④
Hold the cap with spanner and tighten the flare nut
with another spanner.
Measurement --->
Check the bubble are generated from the tip of the
charging hose or not.

Check the Checking method ---> Obtain the part drawing and the No safety problem shall occur such
prevention process schedule. Check the process from the start of as the valve stem is not attached
28
against missing assembly to the outgoing inspection. when any kind of process is
valve stem skipped.

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NO. AS1507081 Number of samples :

Through the base for the number of test sample are shown below , the
actual number shall be determined after consultation.

Test Items Number of test samples

1. Design strength verification test 3
2. Strength test 3
3. Leakage test All
4. Sealing performance test 5
5. Abnormal operation test of valve cap 5
6. Refrigerant sealing test 5
7. Operating torque test 5
8. Closing motion endurance test 10
9. Main passage flow test 3
10. Charge port flow test 3
11. Stress corrosion cracks confirmation test 5
12. Resistance against heat shock test 5
13. Valve rod spanner abnormal operation test 5
14. Abnormal operation test of charge port blind cap 5
15. Sound test 5
16. Resonance point detection test 5
17. Vibration endurance test 5
18. Impact test 5
19. Mounting test 5
20. Test for evaluating the material used 5
21. Grasping the amount of contamination 5
22. Brazing test 5
23. Abnormal operation test of flare nut 3
24. Fatigue test 5
26. Resistance against vacuums test 5

*3.Leakage test is done on all samples as first check before other test.

7.DOCUMENT TO BE SUBMITTED

• Estimation sheet (for trial , for mass production)

• Delivery specification (all the specification , written in SI unit)
• Outline drawing (Main specification , performance , written in english)
• Test results
• List of items in comparison with the item of Appendix Table 1 of the
Export trade rule)
• Development schedule
• Material certificate (Mill test report , MSDS-Material safety data sheet)

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NO. AS1507081 8.MISCALLANEOUS

8-1. Discussion shall be made for such matters are not mentioned in this
specification , or not clarified, or need amendment and a memorandum
of understanding shall be issued “The memorandum” shall dominate
over this specification.
8-2. As for the items not been discussed , if a doubt regarding this
specification arises , another discussion shall be requested, If no
request is made , the Daikin’s interpretation shall dominate.
Testing Method for Evaluation of Metallic and Plastic Materials
Test Items Testing Method Criteria
Cylinder test 1 (This After sealing the sample, refrigerant / refrigerator oil, The change from start of the test
test applies to metallic catalyst into a pressure vessel at the same time, maintain shall be equivalent or smaller to
material the vessel at a constant temperature for a certain time. that of refrigerant / refrigerator
Then, compare the following items with the those of the oil currently being used.
refrigerant / refrigerator oil currently being used.
[Test Items]
Appearance change, ratio of weight change, ratio of
volume (dimension) change ,etc.
-Weight ration of refrigerant / Refrigerator oil : 1:2
-Moisture content of refrigerator oil:
Ester 200 ppm Suniso 100 ppm
Alfveb 200 ppm Unicol 200 ppm
Other target moisture content
-Catalyst: Fe: JIS C2503
Cu: JIS C3102
Al: JIS H4040
(φ1.6x50 one piece each)
-Pressure vessels: Material which excels in corrosion
resistance such as SUS.
-Test pressure: Design pressure
-Test temperature: 150 oC
-Retaining time: 500 Hrs.
Note : When sealing the refrigerant and opening the
vessel, the vessel must be cooled with the liquefied
nitrogen ors the like.
Cylinder test 2 (This After sealing the sample, refrigerant / refrigerator oil, The change from start of the test
test applies to plastic catalyst into a pressure vessel at the same time, maintain shall be equivalent or smaller to
material the vessel at a constant temperature for a certain time. that of refrigerant / refrigerator
Then, compare the following items with the those of the oil currently being used.
refrigerant / refrigerator oil currently being used.
Charging pressure: Saturation pressure corresponding to
65 oC (in case of using R410A,R32,saturated gas pressure
may be used)
① ②
Ambient temperature: 65 oC , 120 oC
Mass ratio of refrigerant and oil.
① Refrigerant: 95WT% , Oil5WT%.
② Oil: Quantity as test sample is soaked in oil.
Refrigerant : Quantity that can satisfy with charging
pressure condition.
-Test pressure : Saturation pressure corresponding to
65 oC.
-Retaining time : 720 Hrs, 1440 Hrs, 2160 Hrs

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NO. AS1507081 Method of Amonnia Acceleration Test

1. Tighten the flare nuts and the like (number of pieces to be tested is
10 or more) with 2 to 3 times of the specified tightening torque
and degreases its external surface.

2. Put 1/60 x XL of amonnia water (28%) into a vessel of approximately XL

3. Put the tightened flare nuts into a vessel of sealed ammonia atmosphere.
(The number sample which can be put into a vessel must match the vessel
content volume and its acceptable range is between 0.6 x X pieces and
X pieces.

4. It must be exposed to the room temperature for 72 hrs (3 Days)

5. Confirm visually from a distance of approximately 10 cm if there is

“a crack”.

6. Carry out visual confirmation without acid cleaning

Fig.1 Image of a rejected valve due to crack

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