Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/12 Rev.0 Date:12.12.00 Supporting PQR : DOD-ITCS-03, DOD-ITCS-02 Dated : 14.05.98, 12.05.98
2 Joint Design Single "V" Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and / or Grinding
5 Base Metal Spec. P1G1, P1G2 T
6 Base Metal A333 Gr.6, A350 Gr. LF2, A420 Gr. WPL 6
2-4mm 1.6mm +0.8mm
7 Pipe Dia > 2"NB -0.0mm
8 Thickness Range 5.49mm to 19.05mm Max offset - 1.6mm
9 Process GTAW SMAW
10 Type Manual Manual
11 F.No 6 4 1.6mm +0.8mm
12 A.No 1 1 37.5°±2.5° -0.0mm
13 S.F.A No. 5.18 5.1
14 AWS No. ER 70S-2/S-3 E 7018-1 T 2-4mm
T
15 Flux N.A. N.A.
16 Insert N.A. N.A.
17 Position Of Groove All 18 Progression Uphill
19 Pre Heat Temp Range 10°C Min. 20 Interpass Temp. 250°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% Purity 24 Flow Rate 7-12LPM (15-25CFH)
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated 2.4 dia 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging N.A.
39 Pre Heat Maintenance N.A. 40 Electrode Storage and Baking as per Manufactures
41 Weave width not to exceed 3X the core wire dia Instructions
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL E 70S-2/S-3 2.4 90-150 8-12 45-90
Hot GTAW DCEN UPHILL E 70S-2/S-3 2.4 80-140 8-12 70-110
Fill
SMAW DCEP
Multi UPHILL E7018-1 3.2 80-135 19-25 100-150
Cap 3.2/
SMAW DCEP UPHILL E7018-1 80-135 19-25 80-130
Multi 2.5
Notes :

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME A. Shrikant
DATE 12.12.2000

Format No : DOD/Q-Chem/F082 Rev 0

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