Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979
1 7979/WPS/PP/28 Rev.0 Date:17.02.01 Supporting PQR : DOD/PQR/0101-4SR Dated : 14.10.96
2 Joint Design Refer Attachment. Joint Design
3 Backing None
4 Joint Prep. Machining and/or Grinding Refer Attachment.
5 Base Metal Spec. P1G1, P1G2, S1G1
6 Base Metal A106-B, A53-B, A139-B,
API5L-B, A105, A234-WPB
7 Pipe Dia Range All Other : O-LETS/All size Fillet welds
8 Thickness Range 4.76mm to 30.18mm
9 Process SMAW SMAW
10 Type Manual Multiple
11 F.No 3 4
12 A.No 1 1
13 S.F.A No. 5.1 5.1
14 AWS No. E 6010 E 7018

15 Flux N.A. N.A.

16 Insert N.A. N.A.
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C minimum for less than 25mm thk 20 Interpass Temp. 250°C Max.
100°C minimum 25mm & above
21 PWHT Temp. Range 621°C ± 14°C 22 Time Range N.A.
23 Shielding Gas & % Comp N.A. 24 Flow Rate N.A.
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated N.A. 28 Orifice or Gas Cup Size N.A.
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging
Where unrestricted access permits,
39 Pre Heat Maintenance N.A. 40 root shall be back gouged to sound
metal prior to back welding.
41 Weave width not to exceed 10mm
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root SMAW DCEP UPHILL E6010 3.2 75-120 18-26 60-120
2.4/3
Hot SMAW DCEP UPHILL E7018 .2 75-130 20-28 70-140
fill
(multi)
3.2/4
SMAW DCEP UPHILL E7018 .0 75-140 20-28 70-140
Cap
(Multi) 2.4/3
SMAW DCEP UPHILL E7018 .2 75-130 20-28 70-140

Notes 1. WPS to be uesd in conjunction with the relevant Application Index

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant Ajgaonkar.
DATE 17.02.01.

Format No : DOD/Q-Chem/F082 Rev 0

c:\mangesh1\Formats\PP28R0