Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/10 Rev.3 Date:05.07.01 Supporting PQR : DOD-ITCS-01SR Dated : 12.05.1998
2 Joint Design Single "V" Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining & Grinding
5 Base Metal Spec. P1G1, P1G2, S1G1 T
6 Base Metal A516 Gr70, A106 Gr.B, A53 Gr. B
A139 Gr. B, A105 , A234 Gr. B 2-4mm 1.6mm +0.8mm
7 Pipe Dia ALL -0.0mm
8 Thickness Range 1.6 to 10.98
9 Process GTAW
10 Type Manual
11 F.No 6 1.6mm +0.8mm
12 A.No 1 37.5°±2.5° -0.0mm
13 S.F.A No. 5.18
14 AWS No. ER 70S2/S3 T 2-4mm
T
15 Flux N.A.
16 Insert N.A. Misalignment as per PFI Tolerance.
17 Position Of Groove ALL 18 Progression Uphill
19 Pre Heat Temp Range 10°C Minimum 20 Interpass Temp. 250°C
21 PWHT Temp. Range 621°C ± 14°C 22 Time Range 2.4 Min/mm (60Minute, minimum)
23 Shielding Gas & % Comp Argon 99.99% Purity 24 Flow Rate 7-12LPM (15-25CFH)
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type 2% thoriated 2.4 Dia 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging N.A.
39 Pre Heat Maintenance 40 Electrode storage and baking as per manufactures
41 Weave width not to exceed 10mm instructions.
Pass Process Polarity Weld Filler Metal Amps Volts Speed
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL ER 70S2/S3 2.4 80-130 8-12 40-70
Hot GTAW DCEN UPHILL ER 70S2/S3 2.4 80-130 8-12 50-80
Fill
GTAW DCEN UPHILL ER 70S2/S3 2.4 80-130 8-12 55-85
Multi
Cap
GTAW DCEN UPHILL ER 70S2/S3 2.4 80-130 8-12 45-80
Multi
Notes : 1. ER 70S3 may be used substituted for ER 70S2.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME A. Shrikant
DATE 05.07.01

c:\DIR00001\wps\pp10
 d : 12.05.1998

37.5° ± 2.5°

1.6mm +0.8mm
-0.0mm

Min/mm (60Minute, minimum)

LPM (15-25CFH)

per manufactures

Remarks

OVED BY KBRT