Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979
1 7979/WPS/PP/06 Rev.4 Date:07.07.01 Supporting PQR : DOD/Q-CHEM/PQR-08 Dated : 08.05.01
2 Joint Design Single "V" Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. P8 G1 T
6 Base Metal A312-TP304/304L, A182-F304/304L,
A403-WP304/304L, A358-304/304L 2-4mm 1.6mm +0.8mm
7 Pipe Dia Range All Other : O-LETS/All size Fillet welds -0.0mm
8 Thickness Range 2.77MM TO 13.51MM
9 Process GTAW
10 Type Manual
11 F.No 6 1.6mm +0.8mm
12 A.No 8 37.5°±2.5° -0.0mm
13 S.F.A No. 5.9
14 AWS No. ER 308L T 2-4mm
T
15 Flux N.A.
16 Insert N.A.
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C minimum 20 Interpass Temp. 170°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% 24 Flow Rate - 20-35CFH Purging 25-35CFH
25 Purging Argon 99.99% 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging N.A.
39 Pre Heat Maintenance N.A. 40
41 Weave width not to exceed 10mm
Pass Process Polarity Weld Filler Metal Amps Volts Speed Heat Input
No. Direction AWS No. Dia mm/min (Kj/MM)
1.6 /
x Root GTAW DCEN UPHILL ER 308L 2.4 60-90 8-12 50-70 1.29
1.6 /
x Hot GTAW DCEN UPHILL ER 308L 2.4 75-105 8-12.5 65-90 1.21
Fill
1.6 /
(Multi
2.4
x ) GTAW DCEN UPHILL ER 308L 80-112 8-12.5 70-95 1.2
Cap
1.6 /
(Multi
2.4
x ) GTAW DCEN UPHILL ER 308L 85-117 8-12.5 70-90 1.25

Notes 1. WPS to be used in conjunction with the relevant Application Index

2. Same batch number filler material used for PQR shall be used in production.
3. Aluminium Oxide or Silicon Carbide grinding wheels & SS wire brushes shall be used for interpass cleaning.
4. Argon Gas Back purging shall be maintained for root and hot pass.
x 5. Only impact tested filler metal shall be used on production welds.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant Ajgaonkar.
DATE 07.07.01

Format No : DOD/Q-Chem/F082 Rev 0

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