Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/02 Rev.1 Date:14.05.01 Supporting PQR : DOD/PQR/0101-5 Rev.0 Dated : Sept 01.96
2 Joint Design Single V Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and Grinding
5 Base Metal Spec. P1.GRP.1 P1.GRP.2, S.1,GRP.1 T
6 Base Metal A106 GR. B, A234WPB, A672 Gr.C65, A105
2-4mm 1.6mm +0.8mm
7 Pipe Dia >2"NB Others: O-Lets/All Fillets -0.0mm
8 Thickness Range 4.76 to 19.05mm
9 Process SMAW SMAW
10 Type Manual Manual
11 F.No 3 4 1.6mm +0.8mm
12 A.No 1 1 37.5°±2.5° -0.0mm
13 S.F.A No. 5.1 5.1
14 AWS No. E6010 E7018 T 2-4mm
T
15 Flux N.A. N.A.
16 Insert N.A. N.A. Max. mis-alignment as per PFI.
17 Position Of Groove ALL 18 Progression vertical Uphill
19 Pre Heat Temp Range N.A. 20 Interpass Temp. 250°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp N.A. 24 Flow Rate N.A.
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type N.A. 28 Orifice or Gas Cup Size N.A.
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding/ Brushing 38 Method of Gouging N.A.
39 Pre Heat Maintenance N.A. 40 Electrode storage and baking as per manufactures
41 Weave width not to exceed 3X electrode Dia. Instructions.
Pass Process Polarity Weld Filler Metal Amps Volts Speed
No. Direction AWS No. Dia mm/min
Root SMAW DCEP UPHILL E6010 3.2 75-120 21-26 60-110
Hot SMAW DCEP UPHILL E 7018 2.5 70-110 21-26 50-100
Fill
3.2/
(Multi
4.0
) SMAW DCEP UPHILL E 7018 110-180 21-28 80-120
Cap
3.2/
(Multi
2.5
) SMAW DCEP UPHILL E 7018 70-140 21-28 50-110

Notes :1. WPS to be used for pipe supports/insert plates and lugs for concrete work and miscellaneous structural steel works.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME A. Shrikant
DATE 14.05.01

Format No : DOD/Q-Chem/F082 Rev 0

c:\DIR00001\wps\pp02
 d : Sept 01.96

37.5° ± 2.5°

1.6mm +0.8mm
-0.0mm

per manufactures

Remarks

OVED BY KBRT