Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/15 Rev.3 12.02.01 Supporting PQR : TO BE QUALIFIED Dated :
2 Joint Design Single "V" Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. P45 Alloy 20 T
6 Base Metal B464 N08020, B462 N08020, B366GR.WP20C
B366 GR.WP20 CRW 2-4mm 1.6mm +0.8mm
7 Pipe Dia Range All Other : O-LETS/All size Fillet welds -0.0mm
8 Thickness Range 1.6mm to 14.22 mm Max offset - 1.6mm
9 Process GTAW
10 Type Manual
11 F.No 45 1.6mm +0.8mm
12 A.No 9 37.5°±2.5° -0.0mm
13 S.F.A No. 5.14
14 AWS No. ER NiFeCr-1 T 2-4mm
T
15 Flux N.A.
16 Insert N.A.
17 Position Of Groove All 18 Progression Uphill
19 Pre Heat Temp Range 10°C minimum 20 Interpass Temp. 150°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% 24 Flow Rate Shielding 8-12 L/min Purging 10-20LPM
25 Purging Argon 99.99% 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding & Brushing with SS 38 Method of Gouging NA
Brush&Grinding Disc suitable to SS
39 Pre Heat Maintenance N.A. 40
41 Weave width 10mm Maximum.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL ER 320LR 1.6 85-150 7-13 30-80
Hot GTAW DCEN UPHILL ER 320LR 1.6 85-150 7-13 30-80
F/C GTAW DCEN UPHILL ER 320LR 2.4 85-150 7-13 50-80

Notes 1) PURGING TO BE MAINTAINED FOR ROOT AND HOT PASS.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant S Ajgaonkar
DATE 12.02.01

Format No : DOD/Q-Chem/F082 Rev 0

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