Brochure

EDGECAM
Industry leading CAM system for NC part programming
EDGECAM
Industry leading CAM system
for NC part programming
EDGECAM is a market leading computer aided manufacturing (CAM) system for NC part
programming. With unparalleled ease of use and sophisticated toolpath generation, it’s
the only CAM system you’ll need for milling, turning and mill-turn machining.

EDGECAM utilises your in-house knowledge and experience to drive the CAM process
with automation tools to suit different applications - allowing you to maintain your
competitive edge.

edgecam.com | hexagonmi.com Manufacturing Intelligence 3

Mill / Turn
Multi task machining
The use of tail stocks, steady rests, sub spindles, twin turrets along with C Axis, CY Axis and B Axis are regular features
on today’s Multi-Task machine tools. In this collision rich environment, the programming of these machines is made
simple and safe utilising EDGECAM’s turning and milling combinations in a single environment. With the addition of 4 and
5 axis simultaneous milling, the simulation of these machine tools is made even easier.

4 / 5 Axis Simultaneous

Features at a glance
• One single machining environment
• Full machine tool and toolpath simulation
• Reduce machine tool prove out by graphically
simulating the tool path
• Reduce component cycle time
Mill Turn machines have many uses and allow much more
flexibility and capabilities not offered from other machine
configurations.
EDGECAM uses the latest cutting technologies and
machine cycles and with this offers 4/5 Axis simultaneous
milling options.
Features include

• Full collision checking on component parts • Axial Milling

This mode allows the user to perform milling
• Support for Twin Spindle, Twin Turret, Pickoff operations using the C axis with Rotary options
spindle, C, Y & B axis machining allowing programming along the Z Axis

Mill / Turn Simulation
EDGECAM offers a full kinematic simulation package. All
the cycles and movements are supported along with the
full graphics of the machine, tails stocks and steadies
allowing the programmer to visually simulate the machine
motion and avoid collisions as they program. Looking
for a complete digital twin? EDGECAM offers complete
integration with NCSIMUL for true 1:1 G-Code verification.
• Radial Milling
Allows the user to machine features around the
diameter giving flexibility to the user to turn the
component, then create the mill features using driven
tooling
• Y Axis Milling
The Y axis milling capabilities allows the engineer
more control over the toolpath creation and CNC code
output. EDGECAM supports plane switching where
available on the machine tool and keeps the CNC code
to a minimum by outputting arcs as required.

4 Manufacturing Intelligence hexagonmi.com | edgecam.com

B Axis Head Support
In a Mill Turn environment EDGECAM fully supports the
use of B Axis head work whether working on single spindle
or sub-spindle machines. Features include:
• B Axis positioning on upper turret allowing more
precise and varied approaches to Mill/Turn parts giving
the engineer a more flexible approach to programming
complex components
• The B Axis can be programmed to tilt to any number
of angles to allow the many milling options available to
tackle any number of features such as Faces, Pockets
and Holes
• B Axis machining on both the main and sub spindles
maximises productivity allowing optimum machine
performance. These features are also supported by our
Full Kinematic Simulator with collision detection when
using for 4 / 5 Axis Simultaneous work. This provides
accurate feedback of the part being cut before release
to the actual machine
Upper / Lower Turret 4 Axis TURNING
The Four Axis turning option in EDGECAM allows major
advantages and functionality which is not always easily
achieved at the machine control. EDGECAM programming
techniques allow you to use more than one turret at the
same time in the mill turn programming environment. This
means you can use two fixed cutting tools in the same
cycle by using a number of Four Axis commands from the
Cycles menu.
EDGECAM supports the use of Upper and Lower Turret
configurations and will support simulation of these
including features such as:
• Mirrored Turning
• Balanced Turning
• Synchronised Turrets
Milling
Intelligent Machining From Native CAD Data
EDGECAM Milling provides functionality to program wire frame geometry or solid model component parts on a variety of
machine tool configurations, from 2.5 axis milling to complex surface tool paths on 3 to 5 axis milling machines.

It seamlessly integrates 4 and 5 axis simultaneous machining within its milling and mill / turn environment to allow a
range of multiaxis cutting strategies to be applied to the most complex tooling or components.

EDGECAM offers ease of use operational programming with intuitive dialogs making programming simple for the new
user and comprehensive tool path control for the more advanced requirements. EDGECAM offers range of milling
commands for the production engineer which can be used on both milling machines with W axis and Quills plus lathes
with driven tools with .

Features at a glance:

• Wide range of advanced options providing

complete control of the tool.

• In process stock

• Rest material removal

• Easy operation interface

• Total tool path control

• Intuitive, easy-to-use graphical user interface.

• Ideal for the rotary machining of automotive and

aerospace components.

• Angle Heads

• Probing

• Tool Libraries

• Shop Floor Documentation

• 5 axis modules include full machine simulation

to aid visualization of the machining process.
Face Milling, Roughing, Profiling, Hole Cycles, Thread Milling, Chamfering, Slot Milling are some of the standard
operations available and recognise the active stock. Other operations include:
• Update stock – tool paths can be controlled using the
current stock which ensures tool path approach is
secure and eliminates fresh air cutting.
• Waveform – waveform cycle is superior to the
traditional roughing cycle where machinable geometry
is offset inward or outward by % step over.
• Automation Strategy Manager is a flow chart decision
making process using to your manufacturing methods/
knowledge.
• Probing
• Indexing and Part Positioning
• Angle Heads
• Shop Floor Documentation of the operation process
is automatically created along with tooling kit/list,
operation breakdown and can be stored centrally on a
server so all production staff can access the data.
• Introduction to 5 Axis is made easier with the 3 to 5
axis tool conversion and the peace of mind that the
program is correct using the machine tool simulator.
• EDGECAM’s 4 axis strategies are ideal for the rotary
machining of automotive and aerospace components
such as camshafts, crankshafts and blades, as well as
the production of rotary dies and components for the
oil & gas industry.
edgecam.com | hexagonmi.com Manufacturing Intelligence
• 4 and 5 axis simultaneous machining offer key
advantages over conventional indexed 3-Axis
machining:
• R
educed cycle time by machining complex
components in a single setup. In addition,
dimensional accuracy can be significantly improved
through the elimination of positioning errors
between setups.
• Improved surface finish and extended tool life are
achieved by orienting the tool to maintain optimum
tool to-part contact at all times.
• Improved access to undercuts and deep pockets -
through tilting the tool or component allows shorter
series tooling to be employed, eliminating the need
for secondary setups.
• Reduced fixturing, as the cutter can be presented
to the component at any required angle.
• 5 axis machining is now common place in all areas
of manufacturing as high technology machines have
become more affordable along with design demands
requiring more complicated tool paths.
• 3 to 5 axis Tool Path Conversion & Tool Path Control
• Turn Milling & SWARF Milling Side Wall Axial Relief Feed
• 5 axis Positioning
• Tool Path Control
7
3D Milling
EDGECAM’s 3D capability offers a complete solution for generating high quality, gouge protected toolpaths that meet
the demands of manufacturers tasked with the programming and machining of complex parts and free form shapes.

With an extensive suite of advanced 3D cycles that are ideally suited for rapidly generating toolpaths for all surface and
solids machining needs, EDGECAMs advanced machining cycles bring optimised toolpath control, reduced cycle times
and an overall higher level of machining efficiency.

Unlike many CAM systems, EDGECAM is ‘CAD neutral’, so whatever CAD system you use, interoperability between CAD
and CAM is seamless, with no data translation. This means that you machine exactly what the designer intended and
toolpaths remain associative to the master model.

EDGECAM can directly load: Autodesk Inventor®, Solid Edge®, SolidWorks®, Pro/ENGINEER®, Pro/DESKTOP® Unigraphics
files up to and including NX5, and CATIA V5. EDGECAM also accepts files in the following independent formats: IGES,
DXF, VDA, Parasolid®, STEP AP203 and AP214 files and ACIS.

Extensive Range of 3D Cycles Waveform Roughing

3D machining technology is embedded in all EDGECAM’s
milling cycles and applies 2D or 3D toolpaths based upon
the cycle being used and the interrogation of the geometry
to be machined.
Waveform cycle is superior to the traditional roughing
cycle where machinable geometry is offset inward or
outward by % step over. Traditional tool paths have to run
slower feeds and speeds due to the variable widths of cut
condition when encountering corners and material entry.

Roughing Wave form toolpath has been developed to remove tool

EDGECAM applies the most efficient approach move
for each region of the model utilising waveform cycle
and trochoidal cutter paths to avoid full width cuts,
automatically adjusting the toolpath for efficient and
safe machining, improving cutting conditions and allowing
higher machining speeds to be maintained.
load spikes and maintain and even chip thickness and
generating a fluid tool path throughout the machinable
elements using a flowing motion. Consistent tool loads
generated from the waveform tool path offers the user
the opportunity to rethink speeds, feeds and depths of
cut. The Waveform tool path increases tool life and is also
kinder to the machine tool.

Parallel Lace Rest Machining

This command is sometimes referred to as scanning.
A series of parallel toolpaths are applied to the model
to produce a finish part or used with depths of cut to
produce a roughing cycle.
Profiling
Profiling commands are essential not only for 2.5D
machining, but also for 3D freeform machining. You use
this cycle to finish surfaces in a series of XY profiles
down the Z axis on surfaces and solids. Using cusp height
control, this will adjust the depths of cut to maintain a
constant surface finish. Steep and shallow areas can
also be controlled allow the shallow areas to be finished
using alternate techniques. 3D profiling can be applied
to follow profiles in XY and Z moves, reducing air cut time
by following the components 3D form. Lead in and lead
out moves are calculated to avoid any gouging of the
component or stock.
This intelligent cycle can automatically remove areas of
residual material left behind by the tool size and depths of
cut. Intermediate slices may be used to reduce the size
of the step left by the roughing cycle. Only the step region
is machined for intermediate slices. Rest roughing allows
the use of large tools to clear away the bulk of the material
for the main roughing then select a smaller tool to remove
residual material, thus optimising cycle times.
Projection
When machining 3D forms, specific tool path patterns
may be required such as circular, radial or spiral on a boss,
possibly following flow curves. Controlling these paths is
made easy by creating 2D tool paths then projecting the
patterns onto the part surface. This technique is very
useful for engraving logo’s and text.

8 Manufacturing Intelligence hexagonmi.com | edgecam.com

Finishing
Along with projection methods, Constant Cusp machining
can be employed to produce an even surface finish on
large areas of a mould tool or component. The toolpath
constantly adjusts to follow to part surface shape
resulting in a uniform cusp.
Simulator for 3D
The Machine Simulator offers full simulation of the
machine tool and machining process, as well as detecting
collisions between machine, holders, tooling, helping you
to :

The use of Rest Finishing and Pencil Milling cycles allow • Avoid expensive collisions and costly prove-outs
the user to machine the internal corners and radii of the
model, ensuring the finished component is fully machined • Optimise the cutting process
with little or no hand dressing.
• Reduce cycle time
Many complex parts are not all freeform shapes where
full XYZ movements of the machine tool are required, but • ‘View Comparison’ identifying areas of un-cut material
have many flat areas where a standard end mills would be
produce a faster toolpath and superior finish. EDGECAM’s
Flat Land command will automatically seek out and
machine these Flat regions.

Pre-defined cutting strategy selection Pre-defined cutting strategy selection

edgecam.com | hexagonmi.com Manufacturing Intelligence 9

 Features at a glance

• Increase machine tool utilization

• Reduced programming & component cycle time

• Eliminate programming errors and reduce

potential scrap

• Reduce machine tool prove out by graphically

simulating the tool path

• Avoid collisions and expensive damage to

machine tool

• Full support for canned cycles

• Reduce tooling inventory and stock

10 Manufacturing Intelligence hexagonmi.com | edgecam.com

Turning
Production turning
EDGECAM Turning provides functionality for a wide range of machine tools, including 2-Axis lathes, multi-turret
configurations, sub-spindle turning centers and mill/turn machines. EDGECAM fully supports turning centers including
Bar Pull and Feed, Part Pick Off, Balanced and Mirrored Turning, and Turret Synchronization. EDGECAM produces
advanced rough and finish turning cycles, together with support for facing, boring and drilling in either canned
cycle or longhand format. Toolpath calculation takes into consideration the complete tooling insert and tool Holder
including the “F” distance and previously machined material to avoid gouging and eliminate air cutting. Ease of use
and an understanding that cycle times are critical, especially on multi-configuration mill/turn machines, underpin the
development of EDGECAM’s turning functionality. EDGECAM offers support for Sandvik Coromant Wiper inserts for
turning tools, allowing these productivity enhancing inserts to be used reliably in all aspects of production machining.

Update stock Swarf Clearance

EDGECAM has the ability to keep the stock updated live
within the sequence tree. The stock model is rest material,
or material that hasn’t been machined. Subsequent
toolpaths will automatically detect the rest material
resulting in 100% efficiency for any turning toolpath
throughout the EDGECAM sequence. Update stock is
supported from the most basic 2 axis turning center,
right through to a CYB multi turret sub spindle Mill / Turn.
When back turning into a recess or groove it’s important
that the back turning cycle knows the current condition
of stock to avoid air cutting and potential collisions on the
approach into the recessed area. On a sub spindle turning
center, when a component is transferred from the main
spindle to the sub spindle, the live stock transfers with it.
Any subsequent machining on the sub spindle will detect
the stock in the state that it left the main spindle which
ultimately provides the most efficient machining sequence
possible.
When machining inside a bore, loose material can build up
around the insert which can result either result in insert
failure or severely decreased tool life. EDGECAM will allow
you to retract tool out of a bore or away from a diameter
after a set numbers of cuts. The user can retract the tool
mid cycle, to a known position, after a set number of cuts
to clear any loose material out of the bore.
Sub spindles
EDGECAM fully supports turning centers with a sub
spindle & twin turrets, including:
• Bar pull & bar feed
• Part pick and return

• Running in conjunction with the main spindle

Collision Detection / Simulation

It is imperative that not just the tool in contact with Twin turret support for both single and twin spindle lathes
material is checked for collisions, but also tools that including:
are not in use on a turret. Most turning centers offer a
relatively small working envelope that can be collision
rich. A good example of this is on static turrets where • Balanced turning
tools such as boring bars, can extend out further than
the tool in cut. EDGECAM will not only collision check the • Z lag options improving metal removal
tool in cut but also all of the tools on the turret against
the machine tool kinematics, fully supporting Mini Turrets, • Mirrored turning
capto tooling and programmable steadies.
• Turret synchronization and simulation
Cycle control
• Individual Element offsets
EDGECAMs turning cycles offer the ability to specify
offsets to individual turned diameters, bores, grooves
and faces. This function is useful where a turned
component needs some elements to be finished
turned, and others to be left a grinding allowance for
subsequent machining or heat treatment.
Most systems on the market today will only allow you
to set a constant offset, where as EDGECAM gives
the user full control over offsets for each individual
element on the turn feature.
• Break Edges
Sub contract machinist do not always have the ability
to go back to their client to ask them to revize the
design to include the chamfers or break edges, even
though they have been asked for on the engineering
drawing. EDGECAM turning cycles offer the machinist
the ability to specify a break edge where a chamfer
hasn’t been included on the model supplied to them by
their client
• Down Cutting
This function within the finish turning cycle alternates
the cut direction on the finish turn profile so the tool
is always down cutting or it never drags up the face.
This give the enhanced tool life and achieves a superior
surface finish.
Waveform Turning
12 Manufacturing Intelligence hexagonmi.com | edgecam.com
• Sequential Castellation grooving
TRADITIONAL grooving cycles wear the tool on one
side after the initial full width cut. With Sequential
Castellation grooving, the tool starts at one groove
edge and moves to the other edge, producing full width
cuts.
It then goes back and removes the ‘rings’ left behind by
the first cutting pass. This ensures that the load on the
grooving tool is on the front of the tool, opposed to the
sides. It also ensures even wear on the insert.
• Rough Turn Sectioning To keep the tool push off on a
long diameter to a minimum, EDGECAM have developed
a section strategy where the user can break the
rough turn cycle into sections. The user sets a Z break
distance and the roughing cuts are divided into short
sections.
• Rough turn Variable cut Depth
This function is to Prevent notches wearing into the
tool. Cuts are alternately ‘ramped’ then ‘normal’. During
the ramped cuts the cut depth gradually reduces to
zero. The next cut (which will be ‘normal’ and starts at
the same cut advance) then removes the leftover ramp.
If a ramped cut is interrupted by the profile, it follows
the profile until it re-joins its ramped path.
Simulation with collision view
The 3D stock model feature is a very useful
option for us. Machining the component with
smaller tools helps us to remove as much
material as possible before finishing.”

Jason West,
Astro Machine Works

edgecam.com | hexagonmi.com Manufacturing Intelligence 13

Waveform
Waveform machining is included on EDGECAM Licensees at the Standard and higher product levels, no additional
purchase necessary. Waveform maintains a constant chip load for high speed machining. The tool moves in a smooth
path to avoid sharp changes in direction, maintaining a constant/high feedrate.

Constant Engagement With Material

Although the Concentric pattern looks much simpler at the
first glance the problem is that the tool “digs” into each
corner causing the tool to overload, leading to reduced tool
life or tool breakage. In reality the machine tool operator
may have to reduce the cycle feed rate to compensate
and thus, increase the manufacturing time.As Waveform
maintains a constant engagement the feed rate can remain
at the optimal value throughout the cycle. This will improve
the tool life and greatly reduce the risk of tool breakage.

Features at a glance

• Reduces cycle time

• Improves tool life

• Lengthens machine maintenance cycles

• Keeps constant chip load

• Cuts deeper and faster

The Waveform Pattern
To maintain a constant chip load the cycle uses the
philosophy that we machine from “Stock to part”. This
reduces the amount of intermittent cuts, particularly on
external regions, which means the tool is engaged with the
material for longer without lifting clear. TRADITIONALly,
cycles generally offset the component until they meet the
stock. This can lead to the generation of sharp corners and
discontinuous tool paths.
For pocket regions the tool will helical in to depth at
the center and open the pocket up so that it can create
a continuous spiral cut until the edge of the pocket is
reached. Any remaining corners are then removed.
Automatic Adjustment for Tool Engagement
To maintain the tool engagement and the chip load the tool
path is automatically adjusted to compensate.
• When cutting into a concave area tool engagement is
increased. The cycle adjusts the step over between
the passes to compensate and maintain the desired
engagement.
• When cutting a convex area the opposite affect occurs.
As the material falls away the tool path step over is
increased to maintain the desired engagement.
Smooth Tool Path
By ensuring the cycle produces a smooth tangent tool
path, the velocity of the machine can be maintained and
the desired feed rates achieved. This also has the benefit
of reducing shaking and vibration on the machine and
component.
edgecam.com | hexagonmi.com Manufacturing Intelligence
Linking the Tool Path
The links within the cycle are aware of the rapid and High
Feed rate settings for the machine tool. When moving
to the next cut the cycle will automatically choose the
fastest method to get to that point. In localised areas the
tool will stay at depth, but on long moves the tool retracts
and rapids to position.
Stay at Depth
When the tool stays at depth the path will automatically
move around the stock when required. The moves at depth
can be at high Feed and allows the user to specify a small
retract to stop the tool rubbing on the floor of the part.
Simple Interface
We have ensured that the cycle uses the information in
the part and Code Generator where possible and kept the
interface to only 3 modifiers that the user can adjust for
the waveform pattern. This ensures the cycle is easy to
apply and is integrated into the main Roughing cycle.
Full Cut Depth Machining
Waveform Roughing greatly improves standard roughing
by ensuring a constant volume of material is removed. In
addition, this also opens up the way to use high speed
machining, particularly for hard materials. Cutting along
as much of the flute length as possible distributes wear
evenly along the entire flute length, rather than just the
tip. The radial cut depth is reduced to ensure consistent
cutting force allowing cut material to escape from the
flutes. Tool life is furtherer extended as most of the heat is
removed in the chip.
15
Wire EDM
EDGECAM Wire EDM provides the flexibility and
confidence to manufacture 2 and 4 axis parts accurately
and efficiently. Advanced functionality enables
manufacture of complex shapes with irregular tapers
easily.

Intuitive operation user interface

The 2 and 4 axis machining operations give the user a

choice of parameters such as machining direction, auto
offsetting, lead on/off radius, tag distance, lead off
distance, lead on/off technology to name just a few. Each
parameter is accompanied by a bitmap giving the user
additional information on how it will affect the resultant 4-axis wire EDM
toolpath.

Multiple tagging and tag removal

Roughing operations can
In EDGECAM Wire it is possible to select from several
different methods of unattended machining. If your be programmed in half the
machine is equipped with automatic wire threading, then time and run off 70% faster.
you will most likely want to run unattended as long and
as often as possible. Unattended machining is performed Roy Thomas,
by leaving the slugs attached while all of the preliminary Patterson Mold & Tool
cuts are taken. Numerous strategies are available to cut
the part; for instance, taking all of the rough cuts before
finishing, in which case all rough cuts are taken while
leaving the tags attached, then the tags are removed,
and finally the finish cuts are taken. Alternatively, take
the rough and finish cuts while leaving the component or
waste material in place and then remove the tag and finish
this area.

Feature finding

Feature Finder will automatically identify regions which

require Wire EDM machining on solid models. Multiple
features can be created within a single transaction plus,
the feature can either be a plane 2D shape or a 3D contour.
Furthermore, the feature shape will automatically update
if the solid model is modified.

Automatic creation of cut destructions

16 Manufacturing Intelligence hexagonmi.com | edgecam.com

Post Processor Database
Features at a glance
EDGECAM Wire supports a comprehensive range of EDM
machines from leading Machine Tool manufacturers
including Agie, Charmilles, Brother, Fanuc, Hitachi, • Intuitive graphical user interface
Makino, Ona, Sodick, Seibu and Mitsubishi. Machine Tool
supplied technology data is also included for supported • Extensive range of CAD interfaces for both
machine tools together with JOB/Script file output for Agie import and export
and CMD file output for Charmilles. The advanced post
processors are easily configured to suit different machine • Comprehensive machine and postprocessor
models and configurations. database

• Roughing and finishing cuts easily applied to

Automatic Cutting Strategies multiple punches or dies

EDGECAM Wire offers predefined cutting strategies • Multiple tagging options with auto tag removal
for automatic ordering of rough, finish and tag removal
passes to accommodate common shop floor needs such • Reverse cutting on roughing, finishing and tag
as ‘attended day cutting’ and ‘unattended night cutting’. removal passes
Other features include:
• No-core pocket destruction of round, irregular
and tapered apertures
• 4 Axis ‘null span’ support including reliable offsetting
where small spans are eliminated

• Square, conic and constant radius corner modes for

variable taper

• Separate clearance for main cuts and tag removal

available

• Additional M-Codes including ‘Stop/Optional stop’,

‘Power on/off’ and ‘Wire cut/Thread’

• Automatic start hole file creation

• Incremental lead on points to help eliminate ‘witness

marks’ on finished component

• Automatic approach and retract technology to allow

power to be ‘ramped’ up and down gradually
Features at a glance

• Interactive, Intuitive and Informative

• Built-in machining strategies automatically

create cutter paths

• User defined toolpath creation

• Ribbon bar interface

• User navigation and user guidance

Workflow
Designed for manufacturers to reduce costs, improve quality and hit shorter lead times. Operators will be able to apply
toolpaths to prismatic parts in minutes.

Accelerated generation of CNC code Manufacturing method and suitable

EDGECAM Workflow understands the component topology
and the required manufacturing environment therefore
accelerating toolpath generation. Workflow will have a
significant impact on shortening programming time, and
because it is so simple to operate, the learning curve for
new users is considerably reduced.
Workflow - A Five Stage Process
1. File: Adopting the common Microsoft Office 2010
theme, this allows users to efficiently manage files and
folders.
2. Set-Up: Dynamically sets up datum position, adds
stock and fixtures through the interactive stock, fixture
and machine manager functions.
3. Features: Using EDGECAM’s powerful automatic
feature recognition, all types of manufacturing
features can be found.
4. Machining: The Planning board applies a suggested
order of manufacture, which can be manipulated easily
by drag and drop techniques.
5. NC Code: The toolpath is then simulated in the machine
simulator, checking for collisions, gauges and limit over
travel. The toolkit can be reviewed and edited before
NC code is generated to complete the five-stage
Workflow process.
Loading and positioning the component
Now fully automatic. In many CAM systems the user
has to manually set the environment and use traditional
commands to create a datum.
Importing fixtures
machine tools
The user is presented with a list of suitable machine tools
based on the component’s geometry, ensuring machine
limits are respected.
Adding user-defined stock,
or stock from a database
Based on the components dimensions, a selection of
defined stock materials are listed which allows a suitable
stock to be easily applied.
Managing strategies to aid manufacture
EDGECAM engineers have derived suggested methods of
manufacture to machine the part on a feature-by-feature
basis, with logical cutters path.
These processes are used as ‘toolpath accelerators’
allowing users, if required to add additional inputs to
produce the exact toolpath required for their processes.
However, it is also possible with the addition of EDGECAM
Strategy Manager module the user can update the
manufacturing Strategies to match the companies’
manufacturing processes, so that all manual intervention
is removed.
The automatic feature
recognition reliably
detects all types of holes,
whether it be a fit, a
threaded or blind hole.
This reduces the
programming effort and
saves time.

User defined fixtures, including vices, chuck and clamps Joseph Batz,
can be applied using the fixture manager. Sable Engineering

edgecam.com | hexagonmi.com Manufacturing Intelligence 19

 WORKXPLORE
Native CAD Viewer
EDGECAM WORKXPLORE is the ideal tool for directly
displaying and evaluating 3D CAD files without the need
for the original CAD application. The intuitive, easy-to-use
interface enables novice and experienced users alike to
explore any type of 2D/3D CAD file.

A wide range of CAD interfaces are available: Catia V5,

Catia V4, Unigraphics, Parasolid, Pro/E, SolidWorks, Solid
Edge, Cadds, IGES, STEP, Unisurf, STL (binary and ASCII),
VRML, ISO toolpaths, DXF, DWG, HPGL. Please note that it
is possible to load GD&T data from the CAD interfaces that
support geometric tolerancing.

The software saves the native CAD data in its own

lightweight format enabling users to calculate surface
areas and volumes, measure thickness, dimensions and
angles and much more without requiring the original CAD
data. This lightweight format can be easily transmitted to
other project members via email.

EDGECAM WORKXPLORE has been created for the

efficient import and analysis of files of all sizes and types
but it is the speed at which it imports large 3D CAD files
which is particularly impressive, often taking less than
half the time to open a file compared to the original CAD
application.

20 Manufacturing Intelligence hexagonmi.com | edgecam.com

Measurements
EDGECAM WORKXPLORE features a wide range of 2D
and 3D measurement functions that are highly accurate
due to the high precision B-rep 3D model employed.
Even non-expert CAD users can quickly get to grips
with the software’s measurement functions and
obtain good results instantly by using the software’s
predefined selection modes (points, 2D entities, planes,
surfaces, etc). Measurements can be automatically
included as measurement entities and can be anchored
to characteristic points of the part. Entity labels
automatically pivot to remain visible at all times.
EDGECAM WORKXPLORE’s specialist measurement
functions allow expert CAD users to recover point clusters
from three-dimensional measuring equipment or machine
probes and to quickly check any data revision against the
original CAD geometry. The software also allows users
to easily generate control point files for transmission to
three-dimensional measuring equipment or NC machines.
Annotation
EDGECAM WORKXPLORE offers a wide range of annotation
functions. Users can convey their ideas, observations,
instructions and change requests easily and quickly.
The need for 2D drawings is minimized as users can
directly add dimensional and geometric measurements,
annotations and labels to the 3D model.
Part Analyser
edgecam.com | hexagonmi.com Manufacturing Intelligence
Analyse
EDGECAM WORKXPLORE comes with a full range of
specialist analysis tools which can be used to help make
quotes, diagnostics, assembly notes or for 3D models
production preparation. It also offers a range of analysis
functions which are usually only available with more
costly CAD solutions. As well as being extremely fast
and efficient (even on very large models), the software’s
functions are very easy to use with results being displayed
in color on the 3D model. In a single mouse click, labels
are automatically inserted on surfaces displaying accurate
values resulting from various calculations.
High performance dynamic sectioning allows users to
explore inside a part or an assembly easily and accurately.
The dynamic reference controller allows users to control
the section plane with the mouse in rotational and panning
directions or following a guide curve. The cross section
can be made visible on the 3D model or as an isolated
entity and can be extracted and exported via the DXF,
DWG, etc interfaces.
Curvature radius and plane face analysis is a valuable
tool for users enabling fast cost and production time
evaluation. The coloring of elements to be analyzed is
automatic and users can insert measurement labels
containing precize values of the elements selected.
Generation of the bounding box of a part or a set of
parts is instantaneous and provides information on the
dimensions, volume and weight of the selected elements.
This can also be used to determine the optimal stock
model required for manufacturing.
Precize measurement information is available both on
objects and surfaces and enables rapid calculation of
volumes and areas. Complementary information such as
the object name, encumbrance, number of faces, etc. is
also available.
The calculation and display of drafts and undercuts
are extremely quick, even on very big parts. EDGECAM
WORKXPLORE automatically colors drafts and undercuts
according to the mold stripping axis. Precize draft angle
values are displayed dynamically as the mouse is dragged
over the surfaces and can be inserted by default in the 3D
model.
Automatic 3D part comparison allows real time 3D
graphic display of the differences between two versions.
Modifications are clearly identified by different colors to
distinguish between material added and material removed.
21
Animation
EDGECAM WORKXPLORE includes a fully functional
animation kernel allowing users to generate exploded
views or animated assembly movements. Setting
up animations is achieved by simply initiating basic
movements such as translation, rotation or following a
guide curve.
Interference Detection
Dynamic collision analysis functions can be used during
animations to carry out real time control of mechanism
interoperability or process control. Users can also
generate short videos directly from the animation menu
that can then be shown to customers or other project
members.
Documentation
With EDGECAM WORKXPLORE users can generate
screen captures to illustrate technical documents and
assembly sheets. In addition to the traditional screen
capture functwions, EDGECAM WORKXPLORE features an
image collector which also allows users to easily manage
and distribute large volumes of images. cludes a fully
functional animation kernel allowing users to generate
exploded views or animated assembly
Publication
EDGECAM WORKXPLORE allows users to easily share
their CAD models throughout the entire design and
manufacturing chain, with all project members whether
they are product managers, marketing, sales, outside
manufacturing consultants, customers or suppliers.
edgecam.com | hexagonmi.com Manufacturing Intelligence
Creation of predefined scenes
Whatever their CAD software skill level, it is important for
company staff to be able to use communication tools that
capture their personal expertize and enable this to be
exploited by other staff members.
Predefined scenes have therefore been created and
stored in the software. The configurations, orientations
and views of these scenes are saved in a fixed state along
with related annotations, dimensions and labels. Users
can then simply navigate from screen to screen to find the
configuration preferred by the creator of the scenes:
Export
With EDGECAM WORKXPLORE users can quickly convert
standard or native 3D models via the available export
interfaces (IGES, STL, URML). B-rep models can also be
saved under the IGES format.
Collaborate
Users need no longer worry about format compatibility or
what software their partners use.
EDGECAM WORKXPLORE enables users to communicate
3D parts and assemblies to sub-contractors, customers or
colleagues using a standalone, lightweight application that
can be easily transmitted via the Internet.
The recipient can immediately display and work on
the 3D model without requiring the original CAD data.
Furthermore, user access protection can be applied to
ensure that only the right people access the data.
23
INSPECT
EDGECAM Inspect combines our industry leading metrology tools and know-how, with our cutting edge manufacturing
expertize. Is a full featured, easy to use solution for users wanting fast creation of on machine measurement cycles
with quick, efficient tool path creation and generation of reliable, measurement results. EDGECAM Inspect offers
unparalleled ease of use and sophisticated probe path generation for both in process and end item part inspections.

Process Validation Feature Set

Complex CNC machining operations can now be easily
validated with in process measurements. Manufacturers
who are producing high value parts can quickly and
easily develop probe path and integrate measurement
cycles with machining cycles. Edgecam Inspect provides
a comprehensive set of geometric features and
constructions for measuring part characteristics such as
webs, pockets, thickness and heights while the intuitive
user interface and work flow allows the user to seamlessly
transition from programming CAM cycles to measurement
cycles.
Probe Calibration
Using our feature recognition tools, Edgecam Inspect
helps optimize the programming process by allowing the
user to program multiple features with a single mouse
click. The Edgecam Inspect feature set provides the
following features and part characteristics:
• Points and Point Arrays – evaluate simple axis
deviation, material condition or profile with single or
multiple point functions.
• Circular – Whether internal or external, Edgecam
Inspect has the ability evaluate bores and/or bosses
for size, location and/or form.

Intelligent algorithms offer the user several choices when
calibrating the probe for measurement tasks. Whether
the application requires ultimate accuracy or speed
and versatility, Edgecam Inspect has it all. Proprietary
algorithms for managing probe radius compensation in
every measurement scenario ensures the user of the
integrity of the measurement results under multi axis
measurement scenarios.
• Planar – Measure planar features with an option to
report location and/or form.
• Web/Pocked – Measure thicknesses and widths with
caliper like functions.
• Orientations – Report characteristics like angles
between features or angle to an axis.

Programming Environment

Edgecam Inspect is the ideal environment for the CAM

programmer to develop machining and probing cycles
in one output file. Because the inspection workflow is
tightly integrated into the CAM workspace, the transition
from machining to measuring and back again is seamless.
Whether stitching together probing and machining cycles
for the purpose of automating part setup, managing stock
for roughing operations or final part acceptance, Edgecam
Inspect provides a single programming environment for
managing all aspects of the machining process.

Interactive Results

Feedback is provided in the form of CMM style report

templates along with graphical, color coded deviation
information that is displayed on the CAD model. Edgecam
Inspect also provides a useful results simulation capability
that allows you to produce simulated results offline from
the machine giving you the opportunity to tailor your Component measurement on the machine
reports without having to be connected to the machine.
Flexible tolerancing options allow for full reporting of
measured characteristics with a pass/fail evaluation.

24 Manufacturing Intelligence hexagonmi.com | edgecam.com

Features at a glance

• Robust probe calibration methods

• Support for any probe manufacturer

• Embedded probe cycles with machining cycles

• Informative results display

• Multiple report output formats

• Multiple machine control support

• Customizable
 Features at a glance

• Robust probe calibration methods

• Support for any probe manufacturer

• Embedded probe cycles with machining cycles

• Informative results display

• Multiple report output formats

• Multiple machine control support

• Customisable

26 Manufacturing Intelligence hexagonmi.com | edgecam.com

DESIGNER
The right CAD for CAM
EDGECAM Designer fills the gap between CAD and CAM. From fixture design, to part repair & modification, EDGECAM
Designer is the ultimate CAD solution for taking geometry through to manufacture.
Direct Modelling
Direct modelling frees the user from the constraints of
a traditional modelling system. Rather than modifying a
lengthy series of parameters to make a design change,
direct modelling allows the user to push, pull and drag the
geometry to obtain their desired shape.
Easy of use
Simple menu and icon commands with context sensitive
online help make it quick and easy to start using EDGECAM
Designer.
Model Healing
Small gaps between surfaces on imported models can
be automatically healed preventing the time consuming
process of rebuilding very small surface patches. The
ability to seamlessly switch between solid and surface
technology provides unlimited freedom, ensuring the user
can work with difficult CAD data.
Feature Suppression
Many times the incoming CAD data includes geometric
features that are either unnecessary for CAM, or will not
be created by the machining process itself. While this was
important for the CAD design such markings often impede
the job of the CAM programmer. With EDGECAM Designer,
removing these markings and even saving them for later
operations is just a mouse click away.
Model Simplification
Along with suppressing certain features of the model
not used for machining, the user may wish to simplify the
geometry during various stages of the machining process.
The ability to modify the model without being held to the
constraints of a previous construction method or feature
tree is incredibly powerful.
edgecam.com | hexagonmi.com Manufacturing Intelligence
Powerful Sketching
EDGECAM Designer’s sketch capabilities allows for the
creation of two dimensional shapes using free-form input.
Geometry for Machining
EDGECAM Designer provides a host of geometry creation
techniques that are critical to the machinist for model
preparation.
Working with 2D Data
EDGECAM Designer supports the import of DXF and DWG
files allowing the user to transform existing 2D data into a
3D model by simply reusing the imported profiles from the
original data. Imported data automatically creates sketch
profile regions making the transformation from 2D to 3D
easier than ever.
Extensive Range of CAD Interfaces
EDGECAM Designer imports data from a wide variety of
exchange formats including Parasolid, IGES, STEP, ACIS,
DXF, DWG, STL and VDA files as well as native data from
the following CAD systems:
• Catia V4 & V5
• Pro/ENGINEER & PTC Creo
• Autodesk Inventor
• Siemens NX
• SolidWorks
• Solid Edge
The extensive range of translators ensures that users can
work with data from almost any supplier.
27
Hexagon is a global leader in sensor, software and autonomous solutions.
We are putting data to work to boost efficiency, productivity,
and quality across industrial, manufacturing, infrastructure, safety,
and mobility applications.

Our technologies are shaping urban and production ecosystems

to become increasingly connected and autonomous – ensuring a scalable,
sustainable future.

Hexagon’s Manufacturing Intelligence division provides solutions that

utilise data from design and engineering, production and metrology to make
manufacturing smarter. For more information, visit hexagonmi.com.

Learn more about Hexagon (Nasdaq Stockholm: HEXA B) at hexagon.com

and follow us @HexagonAB.

© 2019 Hexagon AB and/or its subsidiaries and affiliates. All rights reserved.
Printed in United Kingdom. November 2019