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Nuclear Maintenance Applications Center - Applying Skill of The Craft To Maintenance Planning
Nuclear Maintenance Applications Center - Applying Skill of The Craft To Maintenance Planning
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Nuclear Maintenance Applications
Center: Applying Skill of the Craft to
Maintenance Planning
3002003194
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DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITIES
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REFERENCE HEREIN TO ANY SPECIFIC COMMERCIAL PRODUCT, PROCESS, OR SERVICE BY
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CONSTITUTE OR IMPLY ITS ENDORSEMENT, RECOMMENDATION, OR FAVORING BY EPRI.
THE FOLLOWING ORGANIZATION, UNDER CONTRACT TO EPRI, PREPARED THIS REPORT:
Procedure Solutions Management, LLC
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Electric Power Research Institute, EPRI, and TOGETHER…SHAPING THE FUTURE OF ELECTRICITY
are registered service marks of the Electric Power Research Institute, Inc.
Copyright © 2014 Electric Power Research Institute, Inc. All rights reserved.
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ACKNOWLEDGMENTS
The following organization, under contract to the Electric Power Research Institute (EPRI),
prepared this report:
Procedure Solutions Management, LLC
P.O. Box 714
Cape May Court House, NJ 08210
Principal Investigators
D. McCord
S. McCord
This report describes research sponsored by EPRI.
EPRI acknowledges the peer review of Nick Camilli.
The Skill of the Craft Determination was developed with the help of several organizations and
individuals. EPRI wishes to recognize the following individuals who volunteered to participate in
the technical advisory group who freely contributed their time and knowledge in reviewing this
guide:
Brad Crandall FirstEnergy, Perry Station
Cheryl Gavin Duke Energy, Crystal River Station
Donald Grove Wolf Creek Nuclear Operating Company
Harold Piasecki PPL, Susquehanna Station
Justin Reeves Duke Energy, Brunswick Station
Stephen Holcombe Duke Energy, Oconee Station
Ken Anderson Pacific Gas & Electric, Diablo Canyon Station
Stephen Belflower Xcel Energy, Prairie Island Station
Kevin Christian Entergy, Grand Gulf Station
Mike Gibbons Pacific Gas & Electric, Diablo Canyon Station
Richard Maine Nebraska Public Power, Cooper Station
Justin Reeves Duke Energy, Brunswick Station
This publication is a corporate document that should be cited in the literature in the following
manner:
Nuclear Maintenance Applications Center: Applying Skill of the Craft to Maintenance Planning.
EPRI, Palo Alto, CA: 2014. 3002003194.
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PRODUCT DESCRIPTION
This report delineates a consistent approach to the definition and explanation of skill of the craft
used in part when determining the appropriate level of detail when planning and developing
work packages to assist stations in establishing a standard. The intent is to diminish “lesson plan”
type of detail within work plan instructions by allowing credit for the skills and knowledge
inherent within the occupation.
This report is based on a consensus of industry peers and is intended to be applied at facilities as
appropriate. Each facility is encouraged to assess its own experience and training and to adapt
this information to best meet its unique needs. The intent is to identify standard elements that
should be considered when accounting for skill of the craft within work plan instruction and not
to provide an all-inclusive list.
Standardized task evaluations are also introduced as a method that can be used to validate skill
level if a supervisor is concerned with the level of skill a craftsperson displays.
Background
The term skill of the craft and its application vary widely throughout the industry; examples
include the following:
• Skill of the craft (also called skill of the trade): The discipline-specific skills, possessed by
craft, which can be performed properly without written instructions. Skills possessed by the
craft are defined and administered by the associated craft accredited and non-accredited
training programs. This list of craft skills and knowledge can be found in the task analysis
maintained by the Nuclear Training Department for craft who participate in an accredited
training program.
• Skill of the craft defines the level of skills, knowledge, and abilities required for the
individual to qualify to perform a scope of work safely and effectively in facilities/areas that
are low hazard or below, based on their qualifications, training, experience, and judgment.
• Skill of the craft is defined for each craft, including required proficiency, experience,
knowledge, skill, and ability as well as the type of work that can be safely performed without
enhanced work planning.
Although the definition can change, the intent remains the same: skills that do not require the use
of work plan instructions to be performed.
This report is not intended to replace the comprehensive work planning guidance on graded
approach to planning or discussion of level of detail in EPRI report 3002000966, Maintenance
Work Package Planning Guidance. This report provides additional support to these and to
Institute of Nuclear Power Operations (INPO) 12-013, “Performance Objectives and Criteria”
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(INPO proprietary document) WM-1 performance objectives and Criteria 1, which states, “The
level of detail in work planning and instruction is based on the safety significance and
complexity of the activity and considers training, experience, and skills of the workers and
supervisory oversight.”
Objectives
This report provides a consistent approach to the definition and explanation of skill of the craft
supporting the level of detail determination when planning and developing work packages.
Approach
An EPRI Nuclear Maintenance Applications Center (NMAC) technical advisory group (TAG)
on Skill of the Craft was convened to develop an industry guideline document to address skill of
the craft and the impact on work packages based on a station’s specific determination of its
craft’s non-trained skills. This group met to develop the appropriate scope of the report,
applicable guidance, and licensee examples of implementation. Experience-proven practices and
techniques were identified during this effort and originally addressed in EPRI report
3002000966, Maintenance Work Package Planning Guidance. Additional guidance was
requested to be provided as a separate document and is addressed in this report.
Results
This report will conclusively address a recurring topic: how to define and address skill of the
craft in work plan instructions. This will result in further improvement between inherent
knowledge as documented in craft training programs and the level of detailed provided in
planned tasks that will accomplish the following:
• Reduce or eliminate “lesson plan” type of detail in work plan instruction by allowing credit
for skills and knowledge inherent with the occupation.
• Improve human performance by providing a more consistent approach when evaluating the
skill of the craft input to the level of detail determination.
Ultimately, addressing skill of the craft will reduce work package “bloat” that often masks
deficiencies in other areas and invalidates the content of existing accredited craft training
programs, increasing the overall risk to human performance.
Applications, Value, and Use
The information contained in this report represents a significant collection of industry best
practices and human performance information related to skill of the craft in support of various
work activities common at a nuclear power plant. Assemblage of this information provides a
single point of reference both now and in the future. Through the use of this guideline, in close
conjunction with EPRI report 3002000966, Maintenance Work Package Planning Guidance,
stations should be able to significantly improve and consistently implement the processes
associated with establishing baseline skills to support efficiency in planning. This will
subsequently help members reduce the cumulative impacts resulting in work package bloat and
increase reliability and efficiency.
Keywords
Skill of the craft
Standardized task evaluation
Work packages
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ABSTRACT
There are several factors that the planner should consider when determining the most appropriate
type of work package and content level of detail that is communicated to the craft. Skill of the
craft is one element. The level of detail for work plan instructions must consider training and
qualification of users to improve worker productivity and task execution and to implement the
graded approach to planning.
This report provides a standard approach to skill of the craft definition and explanation in work
plan packages and instruction. It provides a basis for evaluating and maintaining a station-
specific standard approach to addressing skill of the craft in work instructions that follows a
more consistent methodology in supporting the level of detail determination. Fundamentally, the
result will be the creation of work packages that contain a sufficient level of technical detail.
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CONTENTS
1 INTRODUCTION ..................................................................................................................1-1
1.1 Purpose and Scope....................................................................................................1-1
1.2 Background ................................................................................................................1-1
1.3 Report Structure and Content Overview .....................................................................1-2
1.4 Glossary of Terms ......................................................................................................1-2
1.4.1 Definitions and Nomenclature ............................................................................1-2
1.4.2 Acronyms ..........................................................................................................1-3
1.5 Relationship with EPRI NMAC and to Other EPRI Reports ........................................1-3
1.6 Listing of Key Points ...................................................................................................1-3
3 REFERENCES .....................................................................................................................3-1
3.1 Regulations and Regulatory Guidance .......................................................................3-1
3.2 Implementing Standards ............................................................................................3-1
3.3 Industry Guidance ......................................................................................................3-1
3.4 EPRI Technical Reports .............................................................................................3-2
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B EVALUATION METHODS TO VALIDATE SKILLS ............................................................ B-1
B.1 Skills Evaluation Methods ......................................................................................... B-1
B.1.1 Standardized Task Evaluation .......................................................................... B-1
B.1.2 Task Performance Evaluation ........................................................................... B-1
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1
INTRODUCTION
1.2 Background
EPRI report 3002000966, Maintenance Work Package Planning Guidance (supplement to
Institute of Nuclear Power Operations (INPO) AP-928, “Work Management Process
Description”) identified standards regarding work package content to facilitate a consistent
approach for work package quality, format, level of detail, and implementation of feedback.
However, additional guidance was requested that would focus on an industry consensus of skill
of the craft to reduce work package bloat and provide a consistent approach to craft personnel’s
baseline and non-trained skills in the work package process.
1-1
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Introduction
In response to the request, in April 2014, an EPRI Nuclear Maintenance Applications Center
(NMAC) technical advisory group (TAG) on skill of the craft was convened to expand on skill of
the craft and provide STEs that would provide methodologies to validate skills. The emphasis is
to increase work package planning efficiency and reduce work package bloat that potentially
becomes a challenge to human performance to the craft.
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Introduction
Training qualification task list: An inventory of tasks for a specific job or position. This list
includes all tasks selected and deselected for initial and continuing training based on their
difficulty, importance, and frequency.
Qualification: The characteristics, skills, or knowledge gained through training or experience, as
measured against established requirements that qualify an individual to perform an identified
task.
Work package bloat: Occurs when basic site procedure and management expectations are
reiterated in the body of work packages or work instructions to typically compensate for
workers’ noncompliance with established expectations.
1.4.2 Acronyms
DIF difficulty, importance, frequency
SOC skill of the craft
STA standard task analysis
STE standardized task evaluations
TPE task performance evaluation
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Introduction
The primary intent of a Key Point is to emphasize information that will allow individuals to act
for the benefit of their plant. EPRI personnel who reviewed this report assisted in the selection of
the information included in these Key Points.
The Key Points are organized into a single category—Human Performance—which is shown in
the following way:
1-4
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2
SKILL OF THE CRAFT DETERMINATION
Skill of the craft includes discipline-specific skills possessed by qualified craft that can be
performed consistently error free, independent of the risk to human performance, and that do not
rely upon written instruction.
Skill of the craft is considered the basic skills that the craft possess due to hiring practices and
educational requirements. These are entry-level requirements. These skills and knowledge are
important because they usually support the skills requiring training, but they have been
deselected from the training program because they are fundamental to the craft position.
From a training perspective, typically craft training tasks are identified and programs developed
using the difficulty, importance, frequency (DIF) methodology and standard task analysis (STA)
to determine if the task requires no training, training, or training and periodic retraining. The
latter two—tasks requiring training and training and periodic retraining—become part of the
craft qualification matrix used to assign work and are therefore not skill of the craft.
2-1
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Skill of the Craft Determination
2-2
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Skill of the Craft Determination
2-3
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3
REFERENCES
3-1
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References
Work Management Process Description. Institute of Nuclear Power Operations, Atlanta, GA,
November 2003. INPO AP-928, Revision 1.
Performance Objectives and Criteria, Institute of Nuclear Power Operations, Atlanta, GA.
INPO 12-013.
Work Package Planning Guide. The Nuclear Exchange, June 1999. NX-1017.
3-2
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A
LISTING OF KEY POINTS
2-1 Skill of the craft is only one factor the planner should consider when
determining the appropriate level of detail of work plan instructions.
2-2 Additional detail or controls may be appropriate for tasks that require no
training based on deterministic evaluation criteria that assess human
performance to reduce the risk to human error.
A-1
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B
EVALUATION METHODS TO VALIDATE SKILLS
Planning methods should not differentiate between station and supplemental personnel.
Supplemental personnel who work independently at the station must be trained and qualified to
perform assigned tasks. They may be exempted from initial training and task performance
evaluation using the same method as for station personnel.
Where there is no station training program or no basis to determine skill of the craft
(that is, supplemental personnel performing tasks), one of the following methods should be
considered.
B-1
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C
GUIDELINE POWERPOINT OVERVIEW
This appendix provides a brief presentation summarizing the purpose and content of this report.
An electronic version of this presentation (MS PowerPoint) is available at the Work Planners
Users Group Collaboration website.
C-1
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Guideline Powerpoint Overview
C-2
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Guideline Powerpoint Overview
C-3
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Guideline Powerpoint Overview
C-4
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Guideline Powerpoint Overview
C-5
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Guideline Powerpoint Overview
C-6
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Guideline Powerpoint Overview
C-7
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Program:
Nuclear Maintenance Applications Center
© 2014 Electric Power Research Institute (EPRI), Inc. All rights reserved. Electric Power
Research Institute, EPRI, and TOGETHER...SHAPING THE FUTURE OF ELECTRICITY are
registered service marks of the Electric Power Research Institute, Inc.
3002003194