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INTEGRITY AUDIT REPORT FOR PROPOSED

KAJJANSI HANGER COMPLEX.

Prepared by

Netalisire Daniel

August 2021
LIST OF TABLES .................................................................................................................................................... ii
LIST OF ACRONYMS ............................................................................................................................................ ii
EXECUTIVE SUMMARY ..................................................................................................................................... iv
1 INTRODUCTION ............................................................................................................................................1
1.1 Background .................................................................................................................................................1
1.2 Building Overview.......................................................................................................................................1
1.3 Appraisal Methodology ..............................................................................................................................3
2 DESIGN REVIEW ............................................................................................................................................4
2.1 Design information .....................................................................................................................................4
2.2 Design Loading Data ...................................................................................................................................5
2.2.1 Roof ....................................................................................................................................................5
2.2.2 composite floor slab ............................................................................ Error! Bookmark not defined.
2.2.3 Beams .................................................................................................. Error! Bookmark not defined.
2.2.4 Input, Analysis and Design ..................................................................................................................5
2.3 Elemental Designs and Output Summary................................................................................................ 13
2.3.1 Helicopter shade (Ground floor and first floor) .............................................................................. 13
2.3.2 Recommended members to the structure ...................................................................................... 13
2.3.3 Input, analysis and design for recommended solution ................................................................... 15
3 INTEGRITY ASSESSMENT .........................................................................................................................21
3.1 Non-Destructive Field Testing ....................................................................................................................... 21
3.2 Compressive Strength Test ...................................................................................................................... 21
4 SUPERVISION ...............................................................................................................................................23
5 CONCLUSIONS AND RECOMMENDATION ........................................................................................23
5.1 Conclusions .............................................................................................................................................. 23
5.2 Recommendations................................................................................................................................... 23
6 REFERENCES ................................................................................................................................................24
7 List of Annexes:..............................................................................................................................................24

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LIST OF TABLES
Table 1 Building structure overview ............................................................................................................ 1

Table 2: Design information........................................................................................................................... 5

Table 3: Roof loading data ............................................................................................................................. 5

Table 4: Floor slab loading for first floor.................................................. Error! Bookmark not defined.

Table 5: Design Output Summary for Helicopter shade implemented on site .................................... 13

Table 6: Recommended Design output summary for Helicopter shade ............................................... 14

Table 7: Non-Destructive Test Results ....................................................................................................... 22

LIST OF ACRONYMS
L= Length
W= Width;
BL= Beam Length;
A= Area
DL=Dead load,
LL=Live load, SL=Serviceability load, UL=Ultimate Load, UW=Unit Weight

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EXECUTIVE SUMMARY
Bar aviation contracted Mutoni contractors to contruct the airplane hanger

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1 INTRODUCTION
1.1 Background
1.2 Building Overview
The existing frame is a steel structure. A general breakdown in typical components of the structure is as
follows: Floor system consisting of reinforced concrete composite slab, steel beams and columns
supported on isolated pad footings.

Item Description
Building Usage Helicopter shade
Structural system Steel beam structure supported on steel columns
No of levels 2 levels
Design drawings Available
Foundation type Isolated pad foundations
Table 1 Building structure overview

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Figure 1: Architectural Ground Floor Layout

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Figure 2: Architectural first floor layout

1.3 Appraisal Methodology


The Assessment followed the following steps:

 Document review: Structural drawings and corresponding design calculations were not reviewed
to ensure adequacy of the structural system to transmit loads safely to the ground as well as the
adequacy of the different structural elements. Quality control and quality assurance records were
also not reviewed.

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 Non- destructive field testing: Schmidt rebound hammer were used to determine the in-situ
concrete compressive strength for the first floor. Section sizes of the different structural elements
were also measured using a tape measure.

2 DESIGN REVIEW
2.1 Design information

Job

Site Location Kajjansi


Client Bar Aviation (U) Ltd
Building Regulation Authority Kampala Capital City Authority
Date of Submission August 2021
Relevant Design Codes 1) Eurocode 1: Actions on Structures
2) Eurocode 2: Design of Concrete Structures
3) BS8110, Part 1 1997: Structural use of concrete - code of
practice for design and construction
4) Eurocode 3: Design of Steel Structures
5) BS5950, Part 2 2001: Structural use of Steelworks in Building
6) BS EN 1997-1:2007 – EC7: Geotechnical Design-General rules
Intended Use of Structures Helicopter shade, Restaurant
Fire Resistance Requirements 1 hour fire resistance for all elements
General Loading Conditions Roof – imposed = 0.6kN/m2
Floor- Live Load = 3.50 kN/m2
Wind Loading Conditions n/a
Exposure Conditions External: Moderate
Internal: Mild
Sub-soil Conditions Allowable bearing pressure = 170kN/m2
(Deduced from geotechnical investigations)
Foundation Type Reinforced concrete pad and unreinforced strip footings to
columns and walls respectively
Materials Data Concrete:
 Reinforced: Class C25, Max Agg. Size = 20mm
 Blinding: Class C15
Reinforcement:
 High Yield: fy = 410 N/mm2
 Mild Steel: fy = 250 N/mm2
Other Relevant Information Unit Weights of Materials
 Concrete: 25kN/m3
 Concrete Blocks: 20kN/m3
 Steel: 77kN/m3

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Table 2: Design information

2.2 Design Loading Data


Tabulated in the following sections is the different loading data that was used for design of the different
structural elements. All loads are in kN/m2 unless otherwise indicated.

2.2.1 Roof
EN1991-1-1 Roof (loads in kN/m2)
DL LL SL UL
Covering (Iron sheets) 0.15
Water proofing, batens, rafters 0.15
Purlins, Truss 0.15
Ceiling 0.25
Table 6.10 Imposed load 0.6
Totals 0.70 0.60 1.30 1.85
Table 3: Roof loading data

2.2.2 composite floor slab


Typical floor Composite loading (kN/m2)

D B uW(kn/m2) DL LL SL UL Ref
Finishes(25mm) 0.025 1.000 20.00 0.50
Composite Slab 0.150 1.000 24.00 3.60
BS EN 1991-1-
Live load (Restaurant) 1.000 3.50 3.50 1:2002, Table 6
Totals 4.10 3.50 7.60 10.79
Table 4: Floor slab loading for first floor

Summary of Slab Loadings (kN/m²)


DL LL SL UL
First Floor 4.10 3.500 7.60 10.79

2.2.3 Beams
The beam loading was obtained by multiplying the slab loads with the tributary widths of each beam.

2.2.4 Column Load Audit


Typical Columns Loads (Critical Column); Loads in KN
Column C1/F1 at Grid B-1 Load
audit(L,W,BL,A) 5 2.5 7.50 12.50
DL LL SL UL
Roof 8.13 6.25 14.38 20.34
First floor slab 51.25 43.75 95.00 134.81
Beams 173.25

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Col Self 3.50
228.00 43.75 95.00 134.81
Ground level 3.50 0.00 3.50 4.73
Slab 0.00 0.00
Beams 0.00
Col Self 3.50

Total (at column base) 239.63 50.00 98.50 159.88

2.2.5 Input, Analysis and Design

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a) Input

Figure 3: Helicopter shade Staad Pro 3D generated model

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Figure 4: Input Section properties, dead load and Live loads onto beams for analysis

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Figure 5: Summary of sections input

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b) Analysis

Figure 6: Bending Moments (critical load combination) in Beams for the shed

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Figure 7: Shear forces (critical load combination) in the columns

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c) Design

Figure 8:Required utility check of Columns and beams

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Utility ratio is the ratio of actual load on the member to the capacity of the member. If it exceeds more
than 1 then load imposed to the member is greater than its capacity and member fails under deflection.

Therefore, from the above design, member sections of 305x165x40 Kg/m that were used initially failed
under the utility check thus the causing a deflection in the slab as exhibited on site.

2.3 Elemental Designs and Output Summary


The structural design of the building was checked using the design information and loading data above.
A combination of hand calculations and Staad Pro software modules was used to design the various
elements. Detailed calculations of selected members are herewith attached under Annex C.

The summary of the output from the design of the structural elements is as follows:

2.3.1 Helicopter shade (Ground floor and first floor)


Member Size Design output implemented Status
Ground Bearing Slab 200mm Thick Solid slab R10-200 BEW Adequate
First floor
First floor slab 150mm thick composite 2T12 per valley Adequate
Slab
Beam 01 300x165x10mm I section Inadequate
Beam 02 IPE 200 I section Inadequate
Intermediate Beam IPE 200 I section Inadequate
Column
Column C1 (12 Nos) 300x165x10mm I section Inadequate
Column C2 (13 Nos) IPE 200 I section Inadequate
Footings
Footing F1 (12 Nos) 1500x1500x300 T12-200BEW Adequate
Stub column (12 Nos) 400x400 6T16-200BEW Adequate
Table 5: Design Output Summary for Helicopter shade implemented on site

2.3.2 Recommended members to the structure


Member Size Design output implemented Status
Ground Bearing Slab 200mm Thick Solid slab R10-200 BEW Adequate
First floor
First floor slab 150mm thick composite 2T12 per valley Adequate
Slab
Beam 01 300x165x10mm I section Adequate
Beam 02 IPE 200 I section Adequate
Beam 03 406x178x85 I section Adequate
Intermediate Beam IPE 200 I section Adequate

Column
Column C1 (12 Nos) 300x165x10mm I section Adequate
Column C2 (13 Nos) IPE 200 I section Adequate
Column C3 (8 Nos) 406x178x85 I section Adequate
Footings
Footing F1 (12 Nos) 1500x1500x300 T12-200BEW Adequate
Footing F2 (8 Nos) 2000x2000x300 T16-200BEW Adequate

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Stub column (12 Nos) 400x400 6T16 Adequate
Stub column (8 Nos) 450x450 12T16 Adequate
Table 6: Recommended Design output summary for Helicopter shade

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2.3.3 Input, analysis and design for recommended solution
a) Input

Figure 9: Helicopter shade Staad Pro 3D generated model

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Figure 10: Input Section properties, dead load and Live loads onto beams for analysis

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Figure 11: Summary of sections input

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b) Analysis

Figure 12: Bending Moments (critical load combination) in Beams for the shed

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Figure 13: Shear forces (critical load combination) in the columns

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c) Design

Figure 14:Required utility check of Columns and beams

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Therefore, from the above design, additional member designs of 406x178x85Kg/m to member sections
of 305x165x40 Kg/m that were used initially adequately support the structure and pass under the
utility check.

3 INTEGRITY ASSESSMENT
3.1 Non-Destructive Field Testing
During the course of the project, Solgeotechnics Ltd were contracted by the client to carry out an in-situ
compressive strength investigation from which the existing frame building was built. Field tests were
carried out on August 2021 and report was compiled (See Annex F).

Different concrete structural elements of the building after visual inspection were subjected to non-
destructive strength assessment. These included Composite floor slabs, Stub columns and staircase. The
test was conducted in accordance with BS EN 12504-2:2012 to estimate the in-situ strength of concrete
based on the correlation established between in situ strength at the particular location and rebound
numbers.

The slab average concrete compressive strength was found to be >10N/mm2 for the points tested. The
Ground Slab concrete compressive strength was found to be with an average of 23.0N/mm2.

3.2 Compressive Strength Test


During the course of the project solgeotechnics Ltd were contracted by client to carry out compressive
strength tests on concrete cube samples for structural elements which included; stub column, first floor
slab. Compressive strength tests were carried out august 2021 and the report was compiled (Report
attached in Annex F).

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The results from the field testing are indicative of competent materials and workmanship implemented with the requisite quality
observances. The detailed results of the field testing are herewith tabulated:

Equiv’t Concrete Strength


Date of test Location Element Test ID Remarks Status
(N/mm2)
Ground Stub columns 24 Adequate
9th August floor
Ground slab 23 Adequate
2021
First Floor Slab >10 Inadequate

Table 7: Non-Destructive Test Results

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4 SUPERVISION

5 CONCLUSIONS AND RECOMMENDATION


5.1 Conclusions

 Therefore, from the above design, additional member designs of 406x178x85Kg/m to member
sections of 305x165x40 Kg/m that were used initially adequately support the structure and pass
under the utility check.

5.2 Recommendations
 The construction works should proceed as per the drawings attached in Annex B and Annex C.
During the construction, the client has been advised to ensure that works are supervised by
competent professional personnel to ensure safety, structural soundness and compliance to
drawings and specification.
 Client should as soon as possible undertake external works necessary to protect the foundations
from effects of storm water runoff that percolates into the ground.

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6 REFERENCES
1) Appraisal of existing structures 3rd Edition.(2010), IstructE
2) Guide to surveys and inspections of buildings and Associated structures(2008), IstructE

7 List of Annexes:
ANNEX A: SITE PHOTOS

ANNEX B: ARCHITECTURAL DRAWINGS

ANNEX C: STRUCTURAL DRAWINGS

ANNEX D: FIELD TESTS REPORT

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ANNEX A: SITE PHOTOS

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Figure 15: Side view of the helicopter shade showing deflected Figure 16: Girder system attached to deflecting members to
beam minimize deflection

Figure 17: Corrugated sheet used as a steel deck for the slab

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ANNEX B: ARCHITECTURAL DRAWINGS

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ANNEX C: STRUCTURAL DRAWINGS

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ANNEX D: FIELD TESTS REPORT

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