65MW GBPC Equipment Analysis

Material Handling MMS

Plant Area 75 Ha
Plant Capacity 65000 watts
Assume: 265 Ctrs

Average weight per cage or pallet 3000 kg

Number of Ctr for panel 195 ctrs

Number of pallet/ctr 20 pallets

Total number of panels/pallets 3900 pallets

Number of ctr for Screw piles 20 ctrs

Number of pallet or cage/ctr 23 cage

Total number of screw piles in cage 460 cage

Number of Ctr for MMS 50 Ctrs

Number of pallets/ ctr 12 pallets

Total number of MMS/pallet 600 pallets

Forklift Capacity 2.5 tons

Unit Deployed 3 units

Telehandler 5 tons

Travelling speed w/ load (Vave) 0.833333 m/sec

Travelling speed w/o load (Vave) 1.388889 m/sec

Ride capacity 1 pallets/forklift

Pick up from point A and
completely insterted in the pallet 80 sec
Tilt the mast toward the forklift 2 sec

Lift 0.5m from ground 5 sec

Distance from point A to B 100 m

Travel time to point B 120 sec

Set the load in place 56 sec

Travel time back to point A 86 sec

Idle 2.8 sec

Total time from point A to point B

and vice versa per cage or pallet 351.8 sec/plt
0.097722 hrs/plt
Productivity Rate 81.8647 plt/day
Number of days for the whole mater 18 days
quipment Analysis
Material Distribution Module
Truck specification 2 unit
Flat bed Length 6m
width 2.2 m

Number of wheels 6
Maximum travel speed on site 1.9444444444 m/s
From staging
Distance 3000 m area
Module ride capacity 5 plt/truck
fork completely inserted in the
pallet 40 sec

Tilt the mast toward the forklift 2 sec

Lift 0.5m from ground 4 sec

Time to load to truck 60 sec

Unload and set the load in place 80 sec

Cycle time to load and load to
truck 1143.9 sec/5module
Percentage of Equipment down
time 23% Unpalnned
Productivity rate to distribute
the module 4229.6142857 sec/trip

*Assume
Pallets aren't
Number of days for whole pallet yet
of module 57 days deteriorated

Screw Pile 4 cage/truck

Total number of cage of screw
pile 460 cages
Weight per cage 1078.26 kg
Screw Pile ride capacity 4 cage/truck
fork completely inserted in the
pallet 180 sec

Tilt the mast toward the forklift 3 sec

Lift 0.5m from ground 4 sec

Time to load to truck 80 sec

Unload and set the load in place 180 sec
Cycle time to load & unload to
truck 1788 sec/cage

Percentage of Equipment down

time 23% Unpalnned
Productivity rate to distribute
the module 5994.6685714 Sec/trip
*Assume good
weather
Number of days 12 Days condition

Post L-1900 1 cage/truck

Total number of cages 30 cages

Weight per cage 3341 kg
Screw Pile ride capacity 1 cage/truck
Max lift capacity @500mm 4500 kg

Max lifting height 16.6 m

Lift capacity at maximum Reach 450 kg

Lift capacity at maximum lift
height 3000 kg

Operating weight 12300 kg

Outrigger 30 seconds
Extend to desired length 45 seconds
Retracts 63 seconds
Raise the boom at the desired
angle 80 Seconds
Total seconds of boom extend
and retract to desired length 75 sec
Total seconds to raise and low at
desired height 65 sec
Minimum seconds load to truck 150 sec
Unload and set the load in place 160 sec
Cycle time to load & unload to
truck 668 sec/cage
Percentage of Equipment down
time 23% Unpalnned
Productivity rate to distribute
the module 4617.0685714 Sec/trip
Number of days 2 Days
Post L-1000 4 cage/truck
Total number of cage 30 cages
Weight per cage 1738.3 kg
Screw Pile ride capacity 4 cage/truck
fork completely inserted in the
pallet 180 sec
Tilt the mast toward the forklift 3 sec

Lift 0.5m from ground 4 sec

Time to load to truck 80 sec

Unload and set the load in place 180 sec

Cycle time to load & unload to
truck 1788 sec/cage
Percentage of Equipment down
time 23% Unpalnned
Productivity rate to distribute the
module 5994.6685714 Sec/trip

*Assume
good
weather
Number of days 1 Days condition

Main Rail-L3630 2 cage/truck

Total number of cage of screw
pile 172 cages

Weight per cage 2076.25 kg

Screw Pile ride capacity 4 cage/truck
fork completely inserted in the
pallet 240 sec

Tilt the mast toward the forklift 3 sec

Lift 0.5m from ground 4 sec
Time to load to truck 120 sec

Unload and set the load in place 240 sec

Cycle time to load & unload to
truck 2428 sec/cage
Percentage of Equipment down
time 23% Unpalnned
Productivity rate to distribute the
module 6781.8685714 Sec/trip
 *Assume
good
weather
Number of days 10 Days condition

Sub Rail-L4440, Sub Rail-L4760,

Sub Rail-L5100, Sub Rail-
L5550,Sub Rail-L5800, Sub Rail-
L6100, Sub Rail-L6400, Sub Rail-
L6740, Sub Rail-L7200
4 cage/truck
Total number of cage of screw
pile 840 cages

average Weight/ cage 1500 kg

Screw Pile ride capacity 4 cage/truck
fork completely inserted in the
pallet 240 sec

Tilt the mast toward the forklift 3 sec

Lift 0.5m from ground 4 sec
Time to load to truck 120 sec
Unload and set the load in place 240 sec
Cycle time to load & unload to
truck 2428 sec/cage
Percentage of Equipment down
time 23% Unpalnned
Productivity rate to distribute the
module 6781.8685714 Sec/trip

*Assume
good
weather
Number of days 25 Days condition
Telehandler Unloading analysis
Telehandler Model LM1745
Brand New Holland
Price In PHP ₱ 5,900,000.00 Brand New Price

Max lift capacity @500mm 4500 kg

Max lifting height 16.6 m
Lift capacity at maximum Reach 450 kg
Lift capacity at maximum lift height 3000 kg
Operating weight 12300 kg
Outrigger 5 seconds
Extend to full length 20 seconds
Retracts 18 seconds
Raise the boom at the maximum angle 18 Seconds
Lower it to resting position 16 seconds

Unloading of 40'' Container Rails

Minimum length of rails per project 6 meters
Weight/ pallet inside the ctr 1275 kg
Number of stacks per pallet to unload 2 stacks
Kg/stack of pallet to unload 2550 kg
Average number of pallets inside the 40'' ctr 12 pcs
Unloading Time
Total seconds of boom extend and retract 38 sec
Total seconds to raise and low 34 sec
Minimum seconds to remove jammed pallets 180 sec
Placing lifting belts and shackle 360 sec
Unloading pallets to the ground 240 sec
Removing of lifting belts and shackles 160 sec
Total Seconds to unload/lift 1084 sec
Total seconds to unload 1ctr 6504 sec
Total number of hrs 1.806666666667 hrs
Working hrs/ day 8 hrs

*Note: Alos
Depends on
weather
Minimum number of container /day 4 CTR/ day condition

Unloading of 40" container screw piles

Minimum weight of screws per cage per project 1182.5 kg
Dimension 1800x1015x1050 mm
Number of stack per cage 2 stack
Average number of cage inside the 40'' ctr 23 pcs
Unloading Time
Total seconds of boom extend and retract 38
Total seconds to raise and low 34
Minimum seconds to remove jammed pallets 80
Placing lifting belts and shackle 120
Unloading it to the ground 60
Removing of lifting belts and shackles 40
Total Seconds to unload/lift 444
Total seconds to unload 1ctr 5106
Total number of hrs 1.418333333333
Working hrs/ day 8
6 CTR/Day *asumme all mms
18MW MMS and ground screws 35 CTR for mms
5 Average ctr per day For mix deliveries
7 days
56 hrs
Nazareth rental rate for telehandler
Capacity 5tons
Rental rate /day ₱ 25,000.00
Mob and demob ₱ 80,000.00
*Note: Fuel and accomodation for the
operator is not included (minimum of 1month
rental days)

Unloading of 20" Container

Minimum length of rails per project 6 meters
Weight/ pallet inside the ctr 1275 kg
Number of stacks per pallet to unload 2 stacks
Kg/stack of pallet to unload 2550 kg
Average number of pallets inside the 40'' ctr 6 pcs
Unloading Time
Total seconds of boom extend and retract 38 sec
Total seconds to raise and low 34 sec
Minimum seconds to remove jammed pallets 180 sec
Placing lifting belts and shackle 360 sec
Unloading pallets to the ground 240 sec
Removing of lifting belts and shackles 160 sec
Total Seconds to unload/lift 1084 sec
Total seconds to unload 1ctr 3252 sec
Total number of hrs 0.903333333333 hrs
Working hrs/ day 8 hrs

*Note: Also
Depends on
weather
Minimum number of container /day 7 CTR/ day condition
mme all mms

x deliveries