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RENR9427-01

April 2021 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

311D, 312D, 315D, 319D, 320D, 323D,


Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

324D, 325D, 329D, 330D and


Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

336D Excavators Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

Electrical System
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

RENR9427-01
12 Page, (Dimensions: 25 inches x 24 inches)
1
BU/OR-20
BR/WH-20 PU/RD-20
BU/BK-20 PK/BK-20
BR/BK-20
S-BU-20
PK-20
PU/GN-20
BK/RD-20
L-GN/RD-20 WH/RD-20
PU/YL-20 CONN AA

1
2
3
4
5
6
7
8
9
10

12
13
14
15
16

17
18
19
20
21
22
23
24
25
26
27
28
11
BK/GN-20
9 10 11 12 13 14 15 16 23 24 25 26 27 28
1 2 3 4 5 6 7 8 17 18 19 20 21 22 CONN A

L-GN/RD-20

L-GN/YL-20
WH/RD-20
BR/WH-20

PK/GN-20

OR/BU-20

BU/OR-20

PU/GN-20

BR/OR-20
WH/YL-20
BK/GN-20

GY/BU-20

PU/RD-20
BK/RD-20

BR/BK-20
BU/BK-20

PK/BK-20
GY/YL-20
PU/YL-20

BK/YL-20
BK-20

S-BU-20
L-GN/YL-20 1 2 1 2

PK-20

BK-20
GY/YL-20 1 2
WH/YL-20
PK/GN-20
BR/OR-20
BK/YL-20
GY/BU-20 DETAIL OF CONN AA
OR/BU-20 DETAIL OF CONN HH DETAIL OF CONN GG DETAIL OF CONN FF
DETAIL OF CONN A

GY/BU-20 GY/YL-20 GY/BU-20 BK/YL-20 GY/YL-20 PK/GN-20


PU/YL-20 L-GN/RD-20 GY/YL-20
BK/YL-20 OR/BU-20 BK/GN-20
GY/YL-20 PK/GN-20 PK-18 BR/BK-20
BR/WH-20 BK-20 BK/RD-20 BU/BK-20

BK-20
DETAIL OF CONN H DETAIL OF CONN G DETAIL OF CONN F
BK/RD-20 BU/BK-20 BR/WH-20
PK-20 BR/BK-20 GY/YL-20 PK/GN-20
BK/GN-20
BK/YL-20
PU/YL-20 L-GN/RD-20
GY/BU-20 OR/BU-20

DETAIL OF CONN BB
DETAIL OF CONN B
2 3 4

L-GN/RD-20

L-GN/YL-20
WH/RD-20
BR/WH-20

PK/GN-20

OR/BU-20

BU/OR-20

PU/GN-20

BR/OR-20
WH/YL-20
BK/GN-20

GY/BU-20

PU/RD-20
BK/RD-20

BR/BK-20
BU/BK-20

PK/BK-20
GY/YL-20
PU/YL-20

BK/YL-20

S-BU-20
PK-20

BK-20
CONN CC
PU/RD-20 PK/BK-20 CONN BB

WH/YL-20 BU/OR-20

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
10

12
13
14

10
L-GN/YL-20

11
S-BU-20 S-BU-20
BR/OR-20

CONN B CONN C

L-GN/RD-20

L-GN/YL-20
WH/RD-20
BR/WH-20

OR/BU-20

BU/OR-20

PU/GN-20

WH/YL-20
BK/GN-20

PK/GN-20

GY/BU-20

PU/RD-20
BK/RD-20

BR/BK-20
BU/BK-20

PK/BK-20
GY/YL-20
PU/YL-20

BK/YL-20

S-BU-20
PU/GN-20 WH/RD-20

PK-18

BK-20
PU/GN-20 WH/RD-20
CONN HH CONN GG CONN FF
BU/OR-20 WH/YL-20 L-GN/YL-20
PK/BK-20
PU/RD-20

1
2

1
2

1
2
DETAIL OF CONN CC DETAIL OF CONN C
CONN H CONN G CONN F

GY/YL-20 BK/RD-20

GY/BU-20

PK/GN-20
GY/YL-20

GY/YL-20

GY/YL-20
BK/YL-20
BK-20
OR/BU-20

OR/BU-20
GY/YL-20 5

BR/WH-20
DETAIL OF CONN DD DETAIL OF CONN D L-GN/RD-20 WH/RD-20
PU/GN-20
GY/YL-20
PU/YL-20
GY/YL-20

1 2
MOTOR
DETAIL OF CONN J

5A
OR/BU-20
WH/RD-20 7
PU/GN-20 6
DETAIL OF CONN EE DETAIL OF CONN E PU/YL-20 5
4
GY/YL-20 3
2
L-GN/RD-20 1

OR/BK-20
1 2 3 4 5 6 7
CONN EE CONN E CONN DD CONN D CONN J CONN JJ

2 OR/BU-20 OR/BU-20 1 OR/BU-20


1 GY/YL-20 GY/YL-20 2 GY/YL-20
3
4 DETAIL OF CONN JJ
5 BK/RD-20
6 BK-20

12

6
RD-14 RD/GN-16
PK-18

OR/BK-20
OR/BK-18 BK-14

MOTOR

OR/BK-20 OR/BK-20 7
DETAIL OF CONN R 6
5
4
PK/BK-20 3
OR/BK-18

2 1 2 3 4 5 6 7
S-BU-20 1
S-BU-20 OR/BK-20
CONN K CONN KK PK/BK-20

DETAIL OF CONN K DETAIL OF CONN KK


LIGHT
7
1 OR/BK-18
2
3 RD-14
4 RD/GN-16
5 PK-18
6 BK-14
7
MOTOR
8
9
10 PU/RD-20 7
11 BU/OR-20 6
10A

15A

12 BK/GN-20 5
4
L-GN/RD-20 3
2
CONN R BU/OR-20
GY/YL-20 1 L-GN/RD-20

CONN L CONN LL
1 2 3 4 5 6 7

GY/YL-20 PU/RD-20
BK/GN-20

POS NEG
DETAIL OF CONN L DETAIL OF CONN LL
L-GN/YL-20

WH/YL-20

PK/BU-14
BK/BU-14

BU/BK-20
BR/BK-20

BK/BU-14
OR/BK-20
RD/GN-16

PK/BU-14
OR/BK-20
0R/BK-20

BK-14
RD-14
CONN P
CONN M
CONN S CONN N

1
2

4
2

3
1
1

3
2
4

3
2

CONN PP CONN NN
CONN SS CONN MM

MOTOR
(Dimensions: 25 inches x 24 inches)

BK-14 BR/BK-20

11 10 9 8 3 4
1 2
RENR9427-01

Component List CONDITIONER GP-AIR(BASIC)


BK/BU-14 BU/BK-20

DETAIL OF CONN M DETAIL OF CONN MM


Item
No. Description Part #
1 Control Panel Assembly 245-7848
2 Water Temperature Sensor 245-7831 OR/BK-20 RD/GN-16 OR/BK-20 PK/BU-14
BK/BU-14
3 Frost Sensor 245-7835 3 4 2 1
1 2
4 Recirculation Temperature Sensor 245-7815 L-GN/YL-20 OR/BK-20
PK/BU-14
WH/YL-20 RD-14
5 Actuator 245-7817
DETAIL OF CONN NN
12 Page,

DETAIL OF CONN S DETAIL OF CONN N


6 Actuator 245-7813 DETAIL OF CONN P DETAIL OF CONN PP

7 Actuator 245-7817 SYMBOL DESCRIPTION ABBREV COLOR


8 Blower Control 245-7832 CIRCUIT CONNECTED RD RED

9 Blower Motor 245-7839 3 4 CIRCUIT NOT CONNECTED


WH WHITE

10 Blower Main Relay 196-1666 1 2


ELECTRICAL CONNECTION TO
OR ORANGE
MACHINE STRUCTURE
YL YELLOW
11 Clutch Solenoid Sensor 196-1666 INTERNAL ELECTRICAL CONNECTION
DETAIL OF CONN SS TO SURFACE OF COMPONENT PK PINK
12 Ambient Temperature Sensor 235-8874 CONNECTOR BK BLACK
THIS SCHEMATIC IS FOR THE 311D, 312D, 315D, 319D, 320D, 323D, 324D,
GY GRAY
H# CIRCUIT GROUPING DESIGNATION 325D, 329D, 330D AND 336D EXCAVATORS ELECTRICAL SYSTEM
PU PURPLE Do not operate or work on this product unless you have
ATCH WIRE, CABLE, COMPONENT
BR BROWN
read and understood the instruction and warnings in the MEDIA NUMBER: RENR9427-01
/ SPLICE
relevant Operation and Maintenance Manuals and
GN GREEN relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 245-7849, CHANGE: 00, VERSION: HE
BLADE, SPADE, RING OR SCREW tions or heed the warnings could result in injury or
TERMINAL BU BLUE Components are shown installed on a fully operable machine with the key and engine off.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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