WCS-351721

Revision A – 12/02/2009 Williams Controls Specification

Features:

• 22° ± 2° Pedal Angle

• 16° ± 2° Angular Rotation
• FMVSS 124 and 302 compliant
• +5V DC Operation
• Ratiometric APS output
• Form C IVS output
• IP66 Sealed
• +5V DC Operation
• Isolated APS/IVS functions
• -40°C to + 85°C Operation
• Electronics IP66 Sealed
• Low Pedal Profile

Applications:

• Commonly used with Detroit Diesel Sensor Connector Pin Configuration

III, IV and V engines

A B C D E F

View Facing Connector End

Pin Function Pin Function

A APSOUT D IVSVNO
B APSGND E IVSNC
C APSVCC F IVSCOM

Mating Connector Details

Packard Electric “Metri-Pack” Series 150
Housing p/n: 12066317
Terminal p/n: 12103884

Description:

The Electronic Floor Pedal Assembly (EFPA) is designed to provide a signal to the
engine fuel control system in response to the driver’s request for engine power. A contact
sensor is employed which provides an output voltage proportional to the treadle’s angular
displacement.

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
1
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Absolute Maximum Electrical/Mechanical Ratings

APS Circuit:
Supply Voltage +/-5V
Output Current +/-10 mA
Short Circuit Duration – to GND or VCC Indefinite
IVS Circuit:
Supply Voltage +/-5V
Output Current (IVS output) +/-10 mA
Whole Sensor:
Operating Temperature -40°C to +85°C
Storage Temperature -40°C to +85°C

Operation of this device beyond absolute maximum ratings may result in permanent damage.

Electrical Specifications: Pedal Assembly

Over -40°C to +85°C temperature range, VCCx=5.0V unless noted

Symbol Parameter Conditions Min. Typ. Max. Units
VCC APS Supply Voltage 4.5 5 5.5 V
ICC APS Supply Current 7 10 mA
VCT CT Output, APS θ < θCT 11 13 15 %VCC
VWOT WOT Output, APS θ > θWOT 75 77 79 %VCC
VSpan Span output, APS θCT to θWOT 60 64 68 %VCC
VDIAG APS diagnostic output θ=0 0 5 %VCC
Voltage
IVS1 Idle Validation Switch 1 VCT+(.03*VSpan) VCT+(.10*VSpan) %VCC
IVS2 Idle Validation Switch 2 VCT+(.03*VSpan) VCT+(.10*VSpan) %VCC

Mechanical Specifications: Pedal Assembly

Parameter Conditions Min. Typ. Max. Units

Pedal Treadle Angle See Drawing 20 22 24 °
Pedal Treadle Displacement See Drawing 14 16 18 °
Pedal Assembly Weight -- 3.50 -- Lbf
(1.59) (kgf)
Life expectancy; cycles Applied @ 1hz 3x106 -- -- cycles

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
2
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Design Verification Testing (Regulatory, Mechanical, Environmental)

Same as Except Project: This Electronic Floor Pedal Assembly is similar to the standard
WM532 pedal and uses components previously validated through laboratory tests and field use.

Regulatory Validation

- FMVSS-124 RTI Certification

Per Federal regulations

- FMVSS-302 Flammability
Per Federal regulations

Mechanical Validation

- Full Stroke Endurance/Durability

With periodically monitored electrical output

- Ultimate Strength
With force vs displacement plots

- Side Load Strength

With force vs displacement plots

Full Stroke Cycles: 3x106

Cycle Rate: 1 Hz

Pedal Environmental Validation: (Refer to Williams Spec WDS-010)

- Thermal Cycle / Stress

SAE J1455 -40°C to +85°C - Chemical Exposure
Diesel fuel, brake fluid, antifreeze,
- Thermal Shock and plastic protectant exposure.
-40°C to +85°C
- Pressure Wash
- Humidity 250 psig detergent at +75°C - 40
120 hour exposure at 95% humidity minute exposure, 0.05 rpm
from +27°C to +75°C 1000 psig water at +75°C - 40
minute exposure, 0.05 rpm
- Mechanical Vibration
Random broadband 5-500 Hz, 4.0 - Mechanical Shock
G’s SAE J1455 One meter drop to
- Salt Spray Exposure concrete with additional harness
ASTM B-117 96 hr exposure drop test.

- Dust Exposure
24 Hr exposure, pedals cycled

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
3
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Typical Pedal Output Characteristics

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
4
 WCS-351721

Mechanical Dimensions and Characteristics (for reference only)

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
5
 WCS-351721
Applications Information:

ENGINE CONTROL UNIT

SENSOR
+5V
APS CIRCUIT #1
VCC1 C

SENSOR #1
APS 1 LOAD CIRCUIT
APS1 A To ECU
Processor
47K 0.1U
GND1 B
1

ISOLATION
ISOLATION
+5V
APS CIRCUIT #2
VCC2 D

SENSOR #2
APS 2 LOAD CIRCUIT
APS2 F To ECU
Processor
47K 0.1U
GND2 E
2

Referenced Documents:

• Williams Controls DWG # 351721

• Williams Controls Specification # WDS-010B
• FMVSS-124
• FMVSS-302

Revision History

Rev Date ECN# Changes/Comments

A 6-09-09 000904 New Release

PROCEDURE NAME: DEPT: 030

Williams INTERNAL Product Specification Form

DOCUMENT NUMBER: WQF-030-020 REVISION LEVEL: A DATE EFFECTIVE: 11/13/07 DAF# 00395
QEMS Representative Mary Knight Process Owner Michael Cooper Department Manager Scott Thiel
6