PD-94684a

Plug N DriveTM Integrated Power Module for Appliance Motor Drive

Description

IRAMX16UP60A Series 16A, 600V

International Rectifier's IRAMX16UP60A is an Integrated Power Module developed and optimized for electronic motor control in appliance applications such as washing machines and variable speed compressor drives for inroom air-conditioning systems and commercial refrigerators. Plug N Drive technology offers an extremely compact, high performance AC motor-driver in a single isolated package for a very simple design. An open emitter configuration of the low side IGBT switches offer easy current feedback and overcurrent monitor for high precision and reliable control. A built-in temperature monitor and over-current protection, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation. The integration of the bootstrap diodes for the high-side driver section, and the single polarity power supply required to drive the internal circuitry, simplify the utilization of the module and deliver further cost reduction advantages.

Features
Integrated Gate Drivers and Bootstrap Diodes. Temperature Monitor Temperature and Overcurrent shutdown Fully Isolated Package. Low VCE (on) Non Punch Through IGBT Technology. Undervoltage lockout for all channels Matched propagation delay for all channels Low side IGBT emitter pins for current control Schmitt-triggered input logic Cross-conduction prevention logic Lower di/dt gate driver for better noise immunity Motor Power range 0.75~2kW / 85~253 Vac Isolation 2000VRMS min

Absolute Maximum Ratings

Parameter VCES Io @ TC=25C Io @ TC=100C Ipk Fp Pd Viso TJ (IGBT & Diodes) TJ (Driver IC) T Description Maximum IGBT Blocking Voltage RMS Phase Current RMS Phase Current Maximum Peak Phase Current (tp<100ms) Maximum PWM Carrier Frequency Maximum Power dissipation per Phase Isolation Voltage (1min) Operating Junction temperature Range Operating Junction temperature Range Mounting torque Range (M3 screw) Max. Value 600 16 8 30 20 35 2000 -40 to +150 -40 to +150 0.8 to 1.0 kHz W VRMS C Nm A Units V

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IRAMX16UP60A
Internal Electrical Schematic - IRAMX16UP60A
V+ (10)

VRU (12) VRV (13) VRW (14)

Rg1

Rg3

Rg5

VB1 (7) U, VS1 (8) VB2 (4) V, VS2 (5) VB3 (1) W, VS3 (2)

23 VS1

22 21 20 19 18 17 VB2 HO2 VS2 VB3 HO3 VS3

Rg2
LO1 16

R3 HIN1 (15) HIN2 (16) HIN3 (17) LIN1 (18) LIN2 (19) LIN3 (20) T/ITRIP (21) RT VDD (22) VSS (23) THERMISTOR

24 HO1 25 VB1 1 VCC 2 HIN1 3 HIN2 4 HIN3 5 LIN1 LIN2 LIN3 F ITRIP EN RCIN VSS COM 6 7 8 9 10 11 12 13 LO2 15

Rg4 Rg6
LO3 14

Driver IC

R1

R2

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IRAMX16UP60A
Inverter Section Electrical Characteristics @ TJ = 25C
Symbol V(BR)CES V(BR)CES / T VCE(ON) ICES VFM Parameter Collector-to-Emitter Breakdown Voltage Temperature Coeff. Of Breakdown Voltage Collector-to-Emitter Saturation Voltage Zero Gate Voltage Collector Current Diode Forward Voltage Drop Min 600 --------------Typ --0.3 1.60 1.75 5 50 2.0 1.5 Max ----1.90 2.00 30 80 3.25 2.0 Units Conditions V V/C V VIN=5V, IC=20A VIN=5V, IC=1.0mA (25C - 150C) IC=8A IC=8A TJ=25C, VDD =15V TJ=150C

A
V

VIN=5V, V+=600V VIN=5V, V+=600V, TJ=150C IC=8A IC=8A, TJ=150C

Inverter Section Switching Characteristics @ TJ = 25C

Symbol Eon Eoff Etot Eon Eoff Etot Erec t rr RBSOA Parameter Turn-On Switching Loss Turn-Off Switching Loss Total Switching Loss Turn-on Swtiching Loss Turn-off Switching Loss Total Switching Loss Diode Reverse Recovery energy Diode Reverse Recovery time Reverse Bias Safe Operating Area Short Circuit Safe Operating Area Min ----------------Typ 315 150 465 500 255 755 45 105 FULL SQUARE Max 435 180 615 700 310 1010 95 145 Units Conditions IC=8A, V+=400V VDD=15V, L=2mH See CT1 TJ=25C TJ=150C

J J
ns

Energy losses include "tail" and diode reverse recovery TJ=150C, V+ =400V VDD=15V, IF=8A, L=2mH TJ=150C, IC=8A, VP=600V V+=480V, VDD=+15V to 0V See CT3

SCSOA

10

---

---

TJ=150C, VP=600V, V+=360V, VDD=+15V to 0V

See CT2

Thermal Resistance
Symbol Rth(J-C) Parameter Junction to case thermal resistance, each IGBT under inverter operation. Junction to case thermal resistance, each Diode under inverter operation. Thermal Resistance case to sink Min --Typ --Max 4.0 Units Conditions C/W Flat, greased surface. Heatsink compound thermal conductivity - 1W/mK

Rth(J-C)

---

5.5

C/W

Rth(C-S)

---

0.1

---

C/W

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IRAMX16UP60A
Absolute Maximum Ratings Driver function
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to VSS. (Note 1)

Symbol V VB1,2,3 VDD VIN TJ

+

Definition High Side offset voltage High Side floating supply voltage Low Side and logic fixed supply voltage Input voltage LIN, HIN, T/ITRIP Juction Temperature

Min -0.3 -0.3 -0.3 -0.3 -40

Max 600 20 20 7 150

Units V V V V C

Recommended Operating Conditions Driver Function

The Input/Output logic timing diagram is shown in figure 1. For proper operation the device should be used within the recommended conditions. All voltage parameters are absolute referenced to VSS. The VS offset rating is tested with all supplies biased at 15V differential. (Note 1)

Symbol VB1,2,3 VS1,2,3 VDD VITRIP VIN

Definition High side floating supply voltage High side floating supply offset voltage Low side and logic fixed supply voltage T/ITRIP input voltage Logic input voltage LIN, HIN

Min VS+12 Note 2 12 VSS VSS

Max VS+20 450 20 VSS+5 VSS+5

Units V V V

Static Electrical Characteristics Driver Function

VBIAS (VCC, VBS1,2,3) = 15V unless otherwise specified. The VIN and IIN parameters are referenced to VSS and are applicable to all six channels. (Note 1)

Symbol VIN,th+ VIN,thVCCUV+ VBSUV+ VCCUVVBSUVVCCUVH VBSUVH IQBS IQCC ILK IIN+ V(T/ITRIP)

Definition Positive going input threshold Negative going input threshold VCC and VBS supply undervoltage Positive going threshold VCC and VBS supply undervoltage Negative going threshold VCC and VBS supply undervoltage Ilockout hysteresis Quiescent VBS supply current Quiscent VCC supply current Offset Supply Leakage Current Input bias current (OUT=HI or OUT=LO) T/ITRIP threshold Voltage (OUT=HI or OUT=LO) (Note 3)

Min --0.8 10.6 10.4 ----------3.85

Typ ----11.1 10.9 0.2 70 1.6 --120 4.3

Max 3.0 --11.6 11.4 --120 2.3 50 --4.75

Units V V V V V

A A A A
V

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IRAMX16UP60A
Dynamic Electrical Characteristics
VDD = VBS = VBIAS = 15V, Io= 1A, VD=9V , PWMin= 2kHz, VINON = VIN,th+, VINOFF = VIN,thTA = 25C unless otherwise specified.

Symbol TON TOFF DT I/TTrip TFCLTRL

Definition Input to output propagation turn-on delay time (see fig.11) Input to output propagation turn-off delay time (see fig. 11) Dead Time T/ITrip to six switch to turn-off propagation delay (see fig. 2) Post ITrip to six switch to turn-off clear time (see fig. 2)

Min -

Typ 470 615 300 750 9

Max -

Units ns ns ns ns ms

Internal NTC - Thermistor Characteristics

Parameter R25 R125 B Resistance Resistance B-constant (25-50C) Typ 100 +/- 5% 2.522 + 17.3 % /- 14.9% 4250 +/- 3% -40 / 125 1 Units k k k C mW/C TC = 25C Conditions TC = 25C TC = 125C R2 = R1e [B(1/T2 - 1/T1)]

Temperature Range Typ. Dissipation constant

Note 1: For more details, see IR21365 data sheet Note 2: Logic operational for Vs from COM-5V to COM+600V. Logic stata held for Vs from COM-5V to COMVBS. (please refer to DT97-3 for more details)

Thermistor Built-in IRAMX16UP60A

VCC (22) NTC 12K IR21365

T/ITRIP (21) 6.8k

VSS (23)

Note 3: The Maximum recommended sense voltage at the T/ITRIP terminal under normal operating conditions is 3.3V.

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IRAMX16UP60A
Figure1. Input/Output Timing Diagram

HIN1,2,3 LIN1,2,3

HO1,2,3 LO1,2,3
Itrip U,V,W

Note 4: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output voltage would be determined by the direction of current flow in the load.

Vbus
Itrip 0 0 0 1 HIN1,2,3 0 1 1 X LIN1,2,3 1 0 1 X U,V,W Vbus 0 X X

Hin1,2,3 (15,16,17)
IC Driver

Ho
U,V,W (8,5,2)

Lin1,2,3 (18,19,20)

Lo

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IRAMX16UP60A
Figure 2. T/ITrip Timing Waveform

HIN1,2,3

LIN1,2,3

T/Itrip

50%

U,V,W

50%

tfltclr
Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output voltage would be determined by the direction of current flow in the load.

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IRAMX16UP60A
Module Pin-Out Description
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Name VB3 W,VS3 na VB2 V,VS2 na VB1 U,VS1 na V+ na LE1 LE2 LE3 HIN1 HIN2 HIN3 LIN1 LIN2 LIN3 T/Itrip VCC VSS Description High Side Floating Supply Voltage 3 Output 3 - High Side Floating Supply Offset Voltage none High Side Floating Supply voltage 2 Output 2 - High Side Floating Supply Offset Voltage none High Side Floating Supply voltage 1 Output 1 - High Side Floating Supply Offset Voltage none Positive Bus Input Voltage none Low Side Emitter Connection - Phase 1 Low Side Emitter Connection - Phase 2 Low Side Emitter Connection - Phase 3 Logic Input High Side Gate Driver - Phase 1 Logic Input High Side Gate Driver - Phase 2 Logic Input High Side Gate Driver - Phase 3 Logic Input Low Side Gate Driver - Phase 1 Logic Input Low Side Gate Driver - Phase 2 Logic Input Low Side Gate Driver - Phase 3 Temperature Monitor and Shut-down Pin +15V Main Supply Negative Main Supply

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IRAMX16UP60A
Typical Application Connection IRAMX16UP60A

VBW VSW U

BOOT-STRAP CAPACITORS
3-ph AC MOTOR V

VBV VSV

CURRENT SENSING CAN USE A SINGLE SENSE RESISTOR OR PHASE LEG SENSING AS SHOWN

VB U VSU

V+

DC BUS CAPACITORS
LeU

PHASE LEG CURRENT SENSE

LeV LeW HINU HINV HINW

Driver IC

CONTROLLER

LINU LINV LINW 5k 3.3 V 1m 6.8K 10.2k 10m 0.1 m T/ITRIP VDD(15 V) VSS NTC 12k

TEMP SENSE

O/C SENSE (ACTIVE LOW)

1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. In order to provide good decoupling between Vcc-Gnd and Vb-Vs terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency capacitors, typically 0.1mF, are strongly recommended. 3. Low inductance shunt resistors should be used for phase leg current sensing. Similarly, the length of the traces between pins 12, 13 and 14 to the corresponding shunt resistors should be kept as small as possible. 4. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on IR design tip DN 98-2a, application note AN-1044, or figure 10. 5. Over-current sense signal can be obtained from external hardware detecting excessive instantaneous current in inverter.

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IRAMX16UP60A
14 Maximum RMS Output Current/Phase (A). 12 10 8 6 4 2 0 0 5 10 PWM Switching Frequency (kHz) 15 20 Tc=100C Tc=110C Tc=120C

Figure 3. Maximum sinusoidal phase current as function of switching frequency VBUS=400V , Tj=150C, Modulation Depth=0.8, PF=0.6
10 9 Maximum RMS Phase Current (A). 8 7 6 5 4 3 2 1 0 1 10 Motor Current Modulation Frequency (Hz) 100 Switching Frequency: 12kHz 16kHz 20kHz

Figure 4. Maximum sinusoidal phase current as function of modulation frequency VBUS=400V, Tj=150C, Tc=100C, Modulation Depth=0.8, PF=0.6

10

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IRAMX16UP60A
18 16 14 12 Current (A) 10 8 6 4 2 0 -2 0.000 0.100 0.200 0.300 0.400 0.500 0.600 Time (s) 0.700 0.800 0.900 Current Voltage 450 400 350 300 Voltage (V) 250 200 150 100 50 0 -50 1.000

Figure 5. IGBT Turn-on. Typical turn-on waveform @Tj=150C, VBUS=400V

9 8 7 6 Current (A) 5 4 3 2 1 0 -1 0.000 0.100 0.200 0.300 0.400 0.500 Time (s) 0.600 0.700 0.800 0.900 Current Voltage

450 400 350 300 Voltage (V) 250 200 150 100 50 0 -50 1.000

Figure 6. IGBT Turn-off. Typical turn-off waveform @Tj=150C, VBUS=400V

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11

IRAMX16UP60A
1000

Thermistor Resistance (k _ )

Minimum 100 Nominal Maximum

10

1 0 20 40 60 80 100 120 140 Temperature (C)

Figure 7. Variation of thermistor resistance with temperature

6 5 4 V sense (V) 3 2 1 0 0 20 40 60 80 Thermistor Temperature (C) 100 120 140 Maximum Nominal Minimum

Figure 8. Variation of temperature sense voltage with thermistor temperature using external bias resistance of 6.8K, Vcc=15V

12

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IRAMX16UP60A
200 180 IGBT Junction Temperature (C). 160 140 120 100 80 60 40 20 0 0 20 40 60 80 100 120 140 Thermistor Temperature (C)

Figure 9. Estimated maximum IGBT junction temperature with thermistor temperature

20 17.5 15 Capacitance (F) 12.5 10 10 7.5 5 2.5 0 0 1.5 3 5 4.5 9 10 10.5 13.5 15 15 20 19.5 6.8 4.7 15

7.5

12

16.5

18

Switching Frequency (kHz)

Figure 10. Recommended minimum Bootstrap Capacitor value Vs Switching

Frequency

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13

IRAMX16UP60A
Figure 11. Switching Parameter Definitions

VCE
50% HIN/LIN

IC

IC
90% IC

VCE HIN/LIN

90% IC

HIN/LIN

50% HIN/LIN

10% VCE
10% IC

10% IC

TON

tr
Figure 11a. Input to Output propagation turn-on delay time

TOFF

tf

Figure 11b. Input to Output propagation turn-off delay timet

IF VCE HIN/LIN

Irr trr
Figure 11c. Diode Reverse Recovery

14

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IRAMX16UP60A
Vbus 5V
Ho

Hin1,2,3

IC Driver

U,V,W
Lo

Lin1,2,3

Figure CT1. Switching Loss Circuit

Vbus

Hin1,2,3 1k VCC 5VZD IN 10k Lin1,2,3

IC Driver

Ho

IN

PWM=4s

U,V,W
Lo

Io

Io

Figure CT2. S.C.SOA Circuit

Vbus

Hin1,2,3 1k VCC 5VZD 10k

IC Driver

Ho

IN

U,V,W
Lo

Io

Lin1,2,3 IN

Io

Figure CT3. R.B.SOA Circuit

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15

IRAMX16UP60A
Package Outline
note 2
62 3 56

A note 3 B

3.4 TYP.

25.3

1
note 1
2 TYP.

23
0.80 0.55

11.4

IRAMX16UP60A

25.8

035-Z2L03

0.20 M

A B

TYP. 0.70 0.45 TYP.

22 PITCHES = 44

2.5 INT.

5.5

R0.6 TYP. 50 CONVEX ONLY 0.10 C

2 TYP.

5.0

3.2 MIN.

Standard pin leadforming option

Notes: Dimensions in mm 1- Marking for pin 1 identification 2- Product Part Number 3- Lot and Date code marking

For mounting instruction see AN-1049

16

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9.0 REF.

46.2

4.7

INT.

11.4 REF

IRAMX16UP60A
Package Outline
note 2
62 3 56

A note 3 B

3.4 TYP.

25.3

11.4

IRAMX16UP60A 1 23
0.80 0.55

25.8

035-Z2L03

0.70 0.45

2 TYP.

0.20 M

A B

TYP.

TYP.

note 1

13.9

46.2

5.5

R0.6 TYP. 50

5 REF.

2.5

10

REF .

2 TYP.

3.2 MIN.

CONVEX ONLY

0.10 C

Pin leadforming option -2

Notes: Dimensions in mm 1- Marking for pin 1 identification 2- Product Part Number 3- Lot and Date code marking

Data and Specifications are subject to change without notice IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903 Visit us at www.irf.com for sales contact information 08/03

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11.4 REF

22 PITCHES = 44

4.7

11.4 REF.

17

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