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PD-95830 RevA

IRAMS10UP60B
Series
Plug N DriveTM Integrated Power 10A, 600V
Module for Appliance Motor Drive
Description
with Internal Shunt Resistor
International Rectifier's IRAMS10UP60B is an Integrated Power Module developed and optimized for electronic
motor control in appliance applications such as washing machines and refrigerators. Plug N Drive technology
offers an extremely compact, high performance AC motor-driver in a single isolated package for a very
simple design. An internal shunt is also included and offers easy current feedback and overcurrent monitor
for precise and safe operation. A built-in temperature monitor and over-current protection, along with the
short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and
fail-safe operation. The integration of the bootstrap diodes for the high-side driver section, and the single
polarity power supply required to drive the internal circuitry, simplify the utilization of the module and deliver
further cost reduction advantages.
Features
• Internal Shunt Resistor
• Integrated Gate Drivers and Bootstrap Diodes
• Temperature Monitor
• Fully Isolated Package
• Low VCE(on) Non Punch Through IGBT
Technology
• Undervoltage lockout for all channels
• Matched propagation delay for all channels
• Schmitt-triggered input logic
• Cross-conduction prevention logic
• Lower di/dt gate driver for better noise
immunity
• Motor Power range 0.4~0.75kW / 85~253 Vac
• Isolation 2000VRMS /1min

Absolute Maximum Ratings


Parameter Description Max. Value Units
VCES Maximum IGBT Blocking Voltage 600
V
V+ Positive Bus Input Voltage 450
Io @ TC=25°C RMS Phase Current (see Note 1) 10
Io @ TC=100°C RMS Phase Current (see Note 1) 5 A
Ipk Maximum Peak Phase Current (tp<100ms) 15
Fp Maximum PWM Carrier Frequency 20 kHz
Pd Maximum Power dissipation per Phase 20 W
Viso Isolation Voltage (1min) 2000 VRMS
TJ (IGBT & Diodes) Operating Junction temperature Range -40 to +150
°C
TJ (Driver IC) Operating Junction temperature Range -40 to +150
T Mounting torque Range (M3 screw) 0.8 to 1.0 Nm
Note 1: Limited by current protection, see table "Inverter Section Electrical Characteristics" on page 3

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IRAMS10UP60B
Internal Electrical Schematic - IRAMS10UP60B

V+ (10)

RS
V- (12)

Rg1 Rg3 Rg5

VB1 (7)
U, VS1 (8)

VB2 (4)
V, VS2 (5)
VB3 (1)
W, VS3 (2)

22 21 20 19 18 17 Rg2
23 VS1 VB2 HO2 VS2 VB3 HO3 VS3 LO1 16
24 HO1 Rg4
R3 LO2 15
25 VB1
1 VCC Rg6
Driver IC LO3 14
HIN1 (15) 2 HIN1
HIN2 (16) 3 HIN2
HIN3 (17) 4 HIN3
LIN2 LIN3 F ITRIP EN RCIN VSS COM
LIN1 (18) 5 LIN1 6 7 8 9 10 11 12 13

LIN2 (19)
LIN3 (20)
FAULT(21) R1
R4
ITRIP (22) R2
THERMISTOR
VTH (13)
VDD (14) C1 C2
VSS (23)

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IRAMS10UP60B
Inverter Section Electrical Characteristics @ TJ=25°C
Symbol Parameter Min Typ Max Units Conditions
Collector-to-Emitter Breakdown
V(BR)CES 600 --- --- V VIN =5V, IC=250µA
Voltage
Temperature Coeff. Of VIN =5V, IC=1.0mA
∆V(BR)CES / ∆T --- 0.57 --- V/°C
Breakdown Voltage (25°C - 150°C)
Collector-to-Emitter Saturation --- 1.7 2.0 IC=5A TJ=25°C, VDD=15V
VCE(ON) V
Voltage --- 2.0 2.4 IC=5A TJ=150°C
Zero Gate Voltage Collector --- 5 15 VIN =5V, V+=600V
ICES µA
Current --- 10 40 VIN =5V, V+=600V, TJ=150°C
--- 1.8 2.35 IC=5A
VFM Diode Forward Voltage Drop V
--- 1.3 1.7 IC=5A, TJ=150°C

IBUS_Trip Current Protection Threashold 13.1 16.4 A Tj =-40°C to 150°C


(positive going)

Inverter Section Switching Characteristics @ TJ=25°C


Symbol Parameter Min Typ Max Units Conditions
Eon Turn-On Switching Loss --- 200 235 IC=5A, V+=400V
Eoff Turn-Off Switching Loss --- 75 100 µJ VDD=15V, L=1mH
Etot Total Switching Loss --- 275 335 TJ=25°C
See CT1
Eon Turn-on Swtiching Loss --- 300 360 TJ=150°C
Eoff Turn-off Switching Loss --- 135 165 µJ Energy losses include "tail" and
Etot Total Switching Loss --- 435 525 diode reverse recovery
Diode Reverse Recovery
Erec --- 30 40 µJ TJ=150°C, V+ =400V VDD =15V,
energy
IF =5A, L=1mH
trr Diode Reverse Recovery time --- 100 145 ns
TJ=150°C, I C=5A, VP=600V
Reverse Bias Safe Operating
RBSOA FULL SQUARE V+=480V, VDD=+15V to 0V
Area
See CT3
TJ=150°C, VP=600V,
Short Circuit Safe Operating
SCSOA 10 --- --- µs V+=360V,
Area
VDD=+15V to 0V See CT2

Thermal Resistance
Symbol Parameter Min Typ Max Units Conditions
Junction to case thermal
Rth(J-C) resistance, each IGBT under --- 4.2 4.7 °C/W
inverter operation.
Flat, greased surface.
Junction to case thermal Heatsink compound thermal
Rth(J-C) resistance, each Diode under --- 5.5 6.5 °C/W conductivity - 1W/mK
inverter operation.
Thermal Resistance case to
Rth(C-S) --- 0.1 --- °C/W
sink

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IRAMS10UP60B
Absolute Maximum Ratings Driver Function
Absolute Maximum Ratings indicate sustained limits beyond which damage to the device may occur. All voltage pa-
rameters are absolute voltages referenced to VSS . (Note 2)
14
Symbol Definition Min Max Units
VS1,2,3 High Side offset voltage -0.3 600 V
VB1,2,3 High Side floating supply voltage -0.3 20 V
VDD Low Side and logic fixed supply voltage -0.3 20 V
VSS+15 or
VIN Input voltage LIN, HIN, T/ITRIP -0.3 V
VCC+0.3
TJ Juction Temperature -40 150 °C

Raccomended Operating Conditions Driver Function


The Input/Output logic timing diagram is shown in Figure 1. For proper operation the device should be used within
the recommended conditions. All voltages are absolute referenced to VSS . The VS offset is tested with all supplies
biased at 15V differential (Note 2)

Symbol Definition Min Max Units


VB1,2,3 High side floating supply voltage VS+12 VS+20
V
VS1,2,3 High side floating supply offset voltage Note 3 600
VDD Low side and logic fixed supply voltage 12 20 V
VIN Logic input voltage LIN, HIN VSS VSS+5 V

Static Electrical Characteristics Driver Function


VBIAS (VDD, VBS1,2,3)=15V, unless otherwise specified. The VIN and IIN parameters are referenced to VSS and are appli-
cable to all six channels. (Note 2)

Symbol Definition Min Typ Max Units


VIN,th+ Positive going input threshold 3.0 --- --- V
VIN,th- Negative going input threshold --- --- 0.8 V
VCCUV+ VCC and VBS supply undervoltage
10.6 11.1 11.6 V
VBSUV+ Positive going threshold
VCCUV- VCC and VBS supply undervoltage
10.4 10.9 11.4 V
VBSUV- Negative going threshold
VCCUVH VCC and VBS supply undervoltage
--- 0.2 --- V
VBSUVH Ilockout hysteresis
IQBS Quiescent VBS supply current --- 70 120 µA
IQCC Quiscent VCC supply current --- 1.6 2.3 mA
ILK Offset Supply Leakage Current --- --- 50 µA
IIN+ Input bias current (OUT=LO) --- 100 220 µA
IIN+ Input bias current (OUT=HI) --- 200 300 µA
V(ITRIP) ITRIP threshold Voltage (OUT=HI or OUT=LO) 0.44 0.49 0.54 V

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IRAMS10UP60B
Dynamic Electrical Characteristics
VDD=VBS=VBIAS=15V, PWMIN=2kHz, VIN_ON=VIN_th+, VIN_OFF=VIN_th-
TA=25°C, unless otherwise specified

Symbol Definition Min Typ Max Units


TON Input to output propagation turn-on delay time (see fig.11) - 470 - ns
TOFF Input to output propagation turn-off delay time (see fig. 11) - 615 - ns
DT Dead Time - 290 - ns
I/TTrip T/ITrip to six switch to turn-off propagation delay (see fig. 2) - 750 - ns
TFCLTRL Post ITrip to six switch to turn-off clear time (see fig. 2) - 9 - ms

Internal NTC - Thermistor Characteristics


Parameter Typ Units Conditions
R25 Resistance 100 +/- 3% kΩ TC = 25°C
R125 Resistance 2.522 ± 10.9% kΩ TC = 125°C
B B-constant (25-50°C) 4250 +/- 2% k R2 = R 1e [B(1/T2 - 1/T1)]
Temperature Range -40 / 125 °C
Typ. Dissipation constant 1 mW/°C TC = 25°C

Internal Current Sensing Resistor - Shunt Characteristics


Parameter Units
Resistance 33.3 ±1% mΩ
Tollerance ±1%
Max Power Dissipation 2.2 W
Temperature Range -40 / 125 °C
Note 2: For more details, see IR21363 data sheet
Note 3: Logic operational for Vs from V- -5V to V- +600V. Logic state held for Vs from V- -5V to V- -VBS. (please refer to
DT97-3 for more details)

Thermistor Built-in IRAMS10UP60B

ITRIP (22)
FLT (21)
VTH (13) Driver IC

NTC

VSS (23)

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IRAMS10UP60B

HIN1,2,3

LIN1,2,3

HO1,2,3

LO1,2,3

Itrip

U,V,W

Figure1. Input/Output Timing Diagram

Note 4: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output
voltage would be determined by the direction of current flow in the load.

V+

Itrip HIN1,2,3 LIN1,2,3 U,V,W


0 0 1 V+
0 1 0 0
Ho 0 1 1 X
HIN1,2,3
1 X X X
(15,16,17) U,V,W
IC
Driver (8,5,2)
LIN1,2,3
Lo
(18,19,20)

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IRAMS10UP60B

HIN1,2,3

LIN1,2,3

1 2 3 4 5 6

IBUS_trip
IBUS

6µs 1µs

50%

U,V,W

tfltclr

Sequence of events:
1-2) Current begins to rise
2) Current reaches IBUS_Trip level
2-3) Current is higher than IBUS_Trip for at least 6µs. This value is the worst-case condition with very low
over-current. In case of high current (short circuit), the actual delay will be smaller.
3-4) Delay between driver identification of over-current condition and disabling of all outputs
4) Current starts decreasing, eventually reaching 0
5) Current goes below IBUS_trip, the driver starts its auto-reset sequence
6) Driver is automatically reset and normal operation can resume (over-current condition must be removed
by the time the drivers automatically resets itself)

Figure 2. ITrip Timing Waveform

Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output
voltage would be determined by the direction of current flow in the load.

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IRAMS10UP60B
Module Pin-Out Description

Pin Name Description


1 VB3 High Side Floating Supply Voltage 3
2 W,VS3 Output 3 - High Side Floating Supply Offset Voltage
3 na none
4 VB2 High Side Floating Supply voltage 2
5 V,VS2 Output 2 - High Side Floating Supply Offset Voltage
6 na none
7 VB1 High Side Floating Supply voltage 1
8 U,VS1 Output 1 - High Side Floating Supply Offset Voltage
9 na none
10 V+ Positive Bus Input Voltage
11 na none
12 V- Negative Bus Input Voltage
13 VTH Temperature Feedback
14 VDD +15V Main Supply
15 HIN1 Logic Input High Side Gate Driver - Phase 1
16 HIN2 Logic Input High Side Gate Driver - Phase 2
17 HIN3 Logic Input High Side Gate Driver - Phase 3
18 LIN1 Logic Input Low Side Gate Driver - Phase 1
19 LIN2 Logic Input Low Side Gate Driver - Phase 2
20 LIN3 Logic Input Low Side Gate Driver - Phase 3
21 FAULT Fault indicator
22 Itrip Current Sense and Itrip Pin
23 VSS Negative Main Supply

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IRAMS10UP60B
Typical Application Connection IRAMS10UP60B
V+ (10)

DC BUS
CAPACITORS

RS
V- (12)

Cb1
VB1 (7)
U, VS1 (8)
Cb2
3-ph AC VB2 (4)
MOTOR V, VS2 (5)
Cb3
VB3 (1)
W, VS3 (2)

22 21 20 19 18 17
23 VS1 VB2 HO2 VS2 VB3 HO3 VS3 LO1 16
24 HO1
25 VB1 LO2 15

1 VCC Driver IC
PWM in LO3 14
HIN1 (15) 2 HIN1
PWM in
HIN2 (16) 3 HIN2
PWM in
HIN3 (17) 4 HIN3
PWM in LIN2 LIN3 F ITRIP EN RCIN VSS COM
LIN1 (18) 5 LIN1 6 7 8 9 10 11 12 13
CONTROLLER PWM in
LIN2 (19)
PWM in
LIN3 (20)
FAULT indicator
FAULT(21)
Current Feedback
ITRIP (22)
Temperature Monitor
VTH (13) THERMISTOR
15V
VDD (14)
10m 0.1µ
VSS (23)

1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and
EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve perfor-
mance.
2. In order to provide good decoupling between VCC-Gnd and VB-VSS terminals, the capacitors shown connected be-
tween these terminals should be located very close to the module pins. Additional high frequency capacitors, typically
0.1mF, are strongly recommended.
3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on
IR design tip DN 98-2a, application note AN-1044 or Figure 9.
4. Current sense signal can be obtained from pin 22 and pin 23
5. After approx. 8 ms the FAULT is reset
6.PWM generator must be disabled within Fault duration to garantee shutdown of the system, overcurrent condition
must be cleared before resuming operation

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IRAMS10UP60B
10
Maximum RMS Output Current/Phase (A).

9
Tc=100°C
8 Tc=110°C
7 Tc=120°C

5
4
3

1
0
0 2 4 6 8 10 12 14 16 18 20
PWM Switching Frequency (kHz)

Figure 3. Maximum sinusoidal phase current as function of switching frequency


V+=400V , Tj=150°C, Modulation Depth=0.8, PF=0.6

7
Switching Frequency:
6
12 kHz
Maximum RMS Phase Current (A).

16 kHz
5
20 kHz

0
1 10 100
Motor Current Modulation Frequency (Hz)

Figure 4. Maximum sinusoidal phase current as function of modulation frequency


V+=400V, Tj=150°C, Tc=100°C, Modulation Depth=0.8, PF=0.6

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IRAMS10UP60B
9 450

8 Current 400
Voltage
7 350
6 300

5 250

Voltage (V)
Current (A)

4 200

3 150
2 100

1 50

0 0
-1 -50
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Time (µs)

Figure 5. IGBT Turn-on. Typical turn-on waveform @TJ=150°C, V+=400V

9 450

8 400

7 350

6 Current 300
Voltage
5 250
Voltage (V)
Current (A)

4 200

3 150

2 100

1 50

0 0

-1 -50
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Time (µs)

Figure 6. IGBT Turn-off. Typical turn-off waveform @TJ=150°C, V+=400V

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IRAMS10UP60B
1000

Maximum
Nominal
Therimstor Resistance (kΩ)

Minimum
100

10

1
0 20 40 60 80 100 120 140
Temperature (°C)

Figure 7. Variation of thermistor resistance with temperature

180

170
IGBT Junction temperature (°C)

160

150
Vbus=400V
140 Imot=5Arms
fsw=20kHz
130

120

110

100

90

80
60 70 80 90 100 110 120
Thermistor temperature (°C)

Figure 8. Estimated maximum IGBT junction temperature with thermistor tempera-


ture

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IRAMS10UP60B
20

17.5
15
15

12.5
Capacitance (µF)

10
6.8
7.5
4.7
5
3.3
2.2
2.5

0
0 1.5 3 4.55 6 7.5 9 10 10.5 12 13.5 1515 16.5 18 19.5
20
Switching Frequency (kHz)

Figure 9. Recommended minimum Bootstrap Capacitor Value Vs Switching Frequency

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IRAMS10UP60B
Figure 11. Switching Parameter Definitions

VCE IC IC VCE

90% IC
50%
HIN/LIN
90% IC
50% HIN/LIN
HIN/LIN
HIN/LIN
10%
VCE
10% IC
10% IC

TON tr TOFF tf

Figure 11a. Input to Output propagation Figure 11b. Input to Output


turn-on delay time propagation turn-off delay time

IF
VCE

HIN/LIN

Irr

trr

Figure 11c. Diode Reverse Recovery

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IRAMS10UP60B
V+

5V

Ho

Hin1,2,3
IC
Driver U,V,W

Lo
Lin1,2,3

Figure CT1. Switching Loss Circuit


V+

Ho IN PWM=4µs
Hin1,2,3
1k 10k
VCC IC
Io
Driver U,V,W
Lin1,2,3
5VZD Lo
IN VP=Peak Voltage on the IGBT die
Io

Figure CT2. S.C.SOA Circuit

V+

Hin1,2,3 Ho IN
1k 10k
VCC IC
Driver U,V,W Io

5VZD Lin1,2,3 Lo
IN VP=Peak Voltage on the IGBT die
Io

Figure CT3. R.B.SOA Circuit

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IRAMS10UP60B
Package Outline
note 3

note 2

027-E2D24

IRAMS10UP60B

note 1

Standard pin leadforming option

Notes:
Dimensions in mm
1- Marking for pin 1 identification
2- Product Part Number
3- Lot and Date code marking

For mounting instruction, see AN1049

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IRAMS10UP60B
Package Outline

note 3
note 2

027-E2D24

IRAMS10UP60B-2

note 1

Pin leadforming option -2

Notes:
Dimensions in mm
1- Marking for pin 1 identification
2- Product Part Number
3- Lot and Date code marking
Data and Specifications are subject to change without notice

IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
12/03

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