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DGA Ebook Web
Dissolved
Gas Analysis
for the smart grid
and for the future
VISION To give our customers a competitive edge by awakening their
6th sense
LumaSense Global Energy customers LumaSense Industrial Materials cus- LumaSense Advanced Technologies
include the world’s leading power tomers include the world’s leading customers include the world’s lead-
producers and energy transmitters manufacturers of glass, metals, and ing semiconductor, solar, and LED/
such as electrical utilities as well as plastics. MOCVD equipment manufacturers.
oil/gas refineries.
Corporate History
1958 1969 1978 2005 2006 2007 2010 2011 2012
Impac is LumaSense is Acquires Andros, Acquires Reliability LS6 Systems at
Andros and Luxtron and Acquires Innova Acquires Opsens
founded founded and Impac and Mikron. Point for Service 50,000+ sites, First
Mikron are Innova are Energy and ITC
acquires Luxtron Offerings SmartDGA for
founded founded
Energy Launched
Global Energy Usage
The electric grid is the vast network reserve—although still running and This will result in:
of transmission lines, substations and polluting—and used only to generate
power plants that deliver electric power several dozen hours per year. • 30% cut in global warming pollution
power to our homes and businesses. It This costs consumers money and from the electric sector with a full
is one of the great engineering feats means unnecessary pollution from deployment of smart grid technology
of the 20th century, and includes more power plants. • 25% cut in global warming pollution
than 9,000 generating plants and from transportation with a fully
around 300,000 miles of transmission A "smart" electric grid allows homes deployed smart grid
lines in the U.S. and businesses to use, as well as
produce and sell, electricity in a more
But the current grid is inefficient, and technologically advanced way. We
has changed little in concept since are about to spend $1.5 trillion to Did you Know:
the days of Thomas Edison. Up to ten upgrade and expand the electric grid
• 65% of global warming pollution is
percent of the power we generate in the United States over the next 25
estimated to come from energy generation
is lost in transmission. Many power years.
and usage
plants, often the dirtiest, are held in
• $25 billion is paid by consumers every
year for electricity estimated to be lost to
inefficient transmission and distribution
Figure 1. 800 770 in the United States
World energy 721
671 • $150 billion is lost every year due to
consumption, 619
600 573 power outages and blackouts in the United
1990-2035 505 States alone
(quadrillion Btu)
406
400 • $108 billion is spent each year on energy
354
bills for commercial buildings in the
Non-OECD 200 United States
+
• Over $2 Trillion in capital investments over the next (in billions of 2010 dollars)
20 years.
Cumulative
Type of Infrastructure
• Annual Smart Grid spending is expected to reach 2020 2040
$65 Billion by 2017
Generation 12.3 401.1
• By 2017, $278 Billion will have been invested in T&D Transmission 37.3 111.8
infrastructure, with only $48 Billion in Smart Meters
Distribution 57.4 219
U.S. Total 107 731.8
Source: ASCE
Large Investments in New Assets Requiring $732B Investment Gap by 2040 Will Exist -
Smart Instrumentation Existing Assets Will Need Smart Instrumentation
Investment will be needed in Online DGA for new Transformers/LTC's and to extend life of existing Transformers/LTC's
The Transformer Dilemma
Over the past several decades, the According to the U.S. Commerce In a 1975 study, it was found that the
expansion of power consumption has Department, transformer installations average age at the time of a power
been unprecedented globally with the in the United States reached their transformer failure was 9.4 years.
additions of several transformers to peak in 1974 but have decreased In a 1985 study by Hartford Steam
the expanding global grid. Significant over subsequent years. The average Boiler, it was found to be 11.4 years.
industrial growth happened in age of a power transformer is 30-40 Transformers fail for various reasons
the 1950’s and beyond. Power years, which means many of these before their expected life, and those
consumption continues to grow on transformers are now at the end of that make it to 40 years survive on
the average 3-5% per year globally. their life. “borrowed time” beyond that point.
0.00 0%
0 10 20 30 40 50 60 70 80 90 100
1964
1967
1969
1971
1973
1975
1977
1979
1981
1983
1985
1987
1989
1991
1993
1995
1997
1999
2001
2003
2005
2007
2009
2011
2013
2015
Years
Early Rate
“Infant
Mortality” Wear-out
Failure Constant (Random)
Failures Failures
Failure
Incidents
Insulation
Stress
Widespread condition monitoring was unattainable using traditional technologies, largely due to high costs and excessive
installation time. Whereas other systems take days to install, a SmartDGA monitor can be installed in a matter of hours.
Additionally, SmartDGA monitors will cost up to 50-percent less than other monitors. The first monitor in the new line,
the SmartDGA Gauge, will be the industry’s first dedicated online gas monitor for LTCs.
Average Age of Transformers on Critical Gases/Readings to Monitor Percent of Transformers with Online
Transmission System DGA Monitoring
Average Age of Transformers on Transmission System Critical Gases/Readings to Monitor Percent
of
Transformers
with
Online
DGA
Monitoring
% of
Moisture 47.7% Respondents 44.4%
f
83.2%
o onitor
30% 29%
27%
45.0%
nts
m
25% 23%
Nitrogen 15.9%
responder
less
with
Oxygen
40.0%
25%
o e
DGA
20%
14.8%
35.0%
Onlin
Ethane 34.7% 30.0%
15%
13% 22.8%
Methane 40.9% 25.0%
10%
20.0%
16.0%
7.40% Ethylene 48.9%
5% 15.0%
Acetylene 68.8% 10.0%
0% 6.2%
Under 25-30
0% 0.80% Carbon Dioxide 30.1% 5.0%
7.4%
30-35 3.1%
25 Years Years 35-40 0.0%
40-45 45-50 Carbon Monoxide 43.2%
Years Years Over 50 0-‐10%
Years Years 10-‐15%
15-‐25%
Years Hydrogen 75.0%
25-‐40%
% of Transf 40-‐50%
Over
ormers Mon
ONLINE DGA SURVEY RESULTS 11
ONLINE DGA SURVEY RESULTS 9
itored 50%
Performance/Features
Technology Overview
Technology Advantages Disadvantages Accuracy Cost
NDIR • Simultaneous multi-gas measurement • Limited ability to detect very low gas concentra-
Non-Dispersive • No required calibrations tions
Infrared • Low maintenance • Interfering gases can effect accuracy; however Medium Low
• Fast gas measurement time typically can be compensated
• High ease of use and install
NIR • Simultaneous multi-gas measurement • Limited ability to measure high gas concentrations
Near Infrared • Non-frequent calibrations • Can be impacted by interfering gases
• Low maintenance Low Medium
• Easily installed
GC • Able to measure many different gases • Frequent calibrations needed
Gas Chromatography • Based on standards in many utility labs • Auxiliary (carrier) gas needed – maintenance cost Medium High
• Can be difficult to install
PAS • Can detect/measure very low (ppm and • Limited ability to measure high gas concentrations
Photoacoustic Spec- ppb) gas concentrations • Interfering gases can effect accuracy; however
troscopy • Low maintenance – based on system typically can be compensated High High
filters that are used • Affected by vibration
• Can be difficult to install
Electrochemical • Small size • Frequent calibrations needed
• Good for measuring gases that can’t • Short/limited life time – needs replacement
easily or inexpensively be measured by • Single gas measurement Low Low
other technologies
IEEE Std. C57.139.2010 IEEE Guide for Dissolved Gas Analysis in Transformer Load Tap
Changers
IEEE Std. C57.12.80-2002 Terminology for Power and Distribution Transformers
IEC 60599-2007-05 Edition 2.1 Mineral Oil Impregnated Electrical Equipment in Service – Guide to
the Interpretation of Dissolved and Free Gas Analysis
Indication/Fault Gas Table
INDICATION / FAULT GAS H2 CO CO2 CH4 C2H2 C2H4 C2H6 O2 H2O
Cellulose aging • • •
Mineral oil decomposition • • • • •
Leaks in oil expansion systems, gaskets, welds, etc. • • •
Thermal faults – Cellulose • • • • •
Thermal faults in Oil @ 150°C - 300°C • • Trace •
Thermal faults in Oil @ 300°C - 700°C • • Trace • •
Thermal faults in Oil @ >700°C • • • •
Partial Discharge • • Trace
Arcing • • • •
temperature)
Hydrogen
(H2) 1.4 N2
300˚C
CO
65˚C
Methane O2
(CH4) 1.0
600˚C
CH4>H2
Ethane CH4
250˚C
(C2H6)
0.6 C2H2
350˚C
0.2
500˚C
700˚C
SUGGESTED FAULT RATIO 1 (R1) RATIO 2 (R2) RATIO 3 (R3) RATIO 4 (R4)
DIAGNOSIS
SUGGESTED FAULT CH4/H2 C2H2/C2H4 C2H2/CH4 C2H6/C2H2
DIAGNOSIS
Oil Gas space Oil Gas space Oil Gas space Oil Gas space
1. Thermal decomposition >1.0 >0.1 <0.75 <1.0 <0.3 <0.1 >0.4 >0.2
2. Partial discharge
<0.1 <0.01 Not significant <0.3 <0.1 >0.4 >0.2
(low-intensity PD)
3. Arcing (high-intensity PD) >0.1 to <0.1 >0.01 to <0.1 >0.75 >1.0 >0.3 >0.1 <0.4 <0.2
C2H2/H2 ratios higher than 2 to 3 in the main tank are thus considered as an indication of OLTC contamination. This can
be confirmed by comparing DGA results in the main tank, in the OLTC and in the conservators. The values of the gas ratio
and of the acetylene concentration depend on the number of OLTC operations and on the way the contamination has
occurred (through the oil or the gas).
60 40
• %C2H4 = (C2H4/CH4 +C2H4+C2H2) x 100 T2 Thermal fault >300˚C, ≤700˚C
4
CH
C 2H 4
D1 Discharges of low-energy
Note: The LumaNostics software 20 80 D2 Discharges of high-energy
includes the various Duval triangles D1 D2 DT T3 DT Combination of thermal faults and
discharges
for LTC's, Mineral Oil and
80 60 40 20 PD Partial discharge
other oils presently being used in
C2H2 [%]
transformers.
SmartDGA™ Benefits:
• No consumables, carrier gas, regular
maintenance, or calibration needed
Technical Features:
Specifications SmartDGA Gauge™ SmartDGA Guard™ SmartDGA Guide™
Gas Measurements Min–Max Min–Max Min–Max
(gas in oil), gas ranges are
user configurable
Acetylene (C2H2) 50–50,000 ppm 0.5–10,000 ppm 0.5–10,000 ppm
Ethylene (C2H4) 50–50,000 ppm 2–50,000 ppm
Methane (CH4) 50–50,000 ppm
Moisture (RS): 1–99% 1–99% 1–99 %
Hydrogen (H2): 5–10,000 ppm 5–10,000 ppm
Carbon Monoxide (CO): 10–10,000 ppm 10–10,000 ppm
Carbon Dioxide (CO2): 10–20,000 ppm* 10–20,000 ppm
Methane (CH4): 2–50,000 ppm
Ethane (C2H6): 2–20,000 ppm
Oxygen (O2): 100–50,000 ppm
Nitrogen (N2): 5,000–100,000 ppm
Gas Repeatability ± 5% or ± LDL, whichever is greater ± 5% or ± LDL, whichever is greater ± 5 % or ± LDL, whichever is greater
Sampling Time Every 24 hours - default, Every 24 hours - default, Every 24 hours - default,
user selectable from approximately user selectable from from ap- user selectable from approximately
2.5 hours to 7 days. Sampling time proximately 2.5 hours to 7 days. 2.5 hours to 7 days. Sampling time
is progressive based on alarm condi- Sampling time is progressive based is progressive based on alarm condi-
tions. on alarm condition. tion.
Moisture Accuracy ± 3 ppm or ± 2 % RS ± 3 ppm or ± 2 % RS ± 3 ppm or ± 2 % RS
Automatic Schedule When user configurable Rate of When user configured rate of When user configured rate of change
Acceleration Change (ROC) levels and ratio change (ROC) levels are exceeded (ROC) levels are exceeded
(C2H4/C2H2) limits are exceeded
Installation Method Preferred mounting is in line with Mount horizontal and vertical; di- Mount horizontal and vertical; direct
filtration system rect installation in oil phase through installation in oil phase through
drain valve of transformer main drain valve of transformer main tank
tank (single valve or dual valve) (single valve or dual valve)
*Available January 2014
SmartDGA™ System Diagram
SmartDGA™ Accessories
• SmartDGA EZHub™ – Power, memory storage and communication hub for SmartDGA monitors
• LumaSMART iCore™ – Local display along with enhanced memory storage and communications
• DGA Viewer™ software – Software to enable easy commissioning and local display of online DGA results
• SmartDGA Diagnostics Software* – Display comprehensive analytics, graphics, and trending such as Duval’s Triangle,
Rogers Ratios, Key Gases, and other tools.
*Available April 2014
Supplier Landscape
>$60K
EARLY WARNING
Instrument Cost
DGA MONITORS
$30K
Guide
MTE 1005
$20K MiniTrans,
MTE 1003 TM3, $21K $25K
$20K
$12K Hydran M2
with models, Guard
Delphi, $15K
$12K Calisto2,
$10K $15K Gauge
for LTC
SMOKE ALARMS
MTE 1001
$5K $6K
H2 only, $3-5k
GE GLA 100, $3k
Serveron TM1, Qualitrol 150
0
Performance/Features
Technologies for Transmission & Distribution
• SmartDGA Gauge™ – Online 3 gas + moisture* Load Tap Changer DGA monitor
• SmartDGA Guard™ – Online 4 gas + moisture* DGA monitor for transformers
• SmartDGA Guide™ – Online 9 gas + moisture DGA monitor for transformers
SmartDGA Guide™ • SmartDGA EZHub™ – Power and Communication Hub for SmartDGA monitors
• LumaSMART iCore™ – Local display along with enhanced memory storage and
communications
• DGA Viewer™ software - Software to enable easy setup and interpretation of
online DGA results
• SmartDGA Diagnostics Software™** – Display comprehensive analytics, graphics
and trending such as Duval’s Triangle, Rogers Ratios, Key Gases, and other
EZHub™ tools
*Available January 2014
**Available April 2014
SF6 Monitoring
The SF6 Leak Detector 3434i from LumaSense Technologies offers unmatched
performance and convenience. Based on Photoacoustic Spectroscopy (PAS)
technology, the system offers highly accurate, reliable, and stable quantitative
gas detection.
724 DV
The challenge every coal plant owner or operator faces is to generate the
maximum amount of energy with the lowest emissions in the safest and most
economical way. Currently, coal plant operators use a number of ways to clean
BoilerSpection™ HD/SD boiler tubes but have inadequate methods to measure their effectiveness and
many have negative impacts such as prolonged downtime and thermal stress to
the boiler tubes.
• BoilerSpection HD/SD
BoilerSpection is a revolutionary thermal imaging system with the ability to
see through flames that helps coal plants run more efficiently, extract more
BoilerSpection™ MB energy from their coal, and increase productivity.
• BoilerSpection MB/IM
The BoilerSpection MB/IM systems are both portable solutions with the MB
system providing radiometric readings and the IM system non-radiometric
readings. These easy-to-use mobile imaging solutions can be used for
boilers and furnaces, and include all the components necessary for a user
to be recording images in only minutes. Operators can then direct cleaning
operations, regulate flow of fuel and air, reduce emissions, reduce fuel
consumption and speed up boiler start up.
BoilerSpection™ IM
The 6th Sense is the power of perception beyond the five senses. Some refer to it as intuition, others
say it is the ability to understand the subtle cause and effect relationship behind many events.
LumaSense Technologies provides the sensors and solutions that awaken this 6th Sense in customers
to allow them to efficiently optimize their processes.
06
SUSTAIN
05 01
IMPLEMENT UNDERSTAND
04 02
VALIDATE ANALYZE
03
DESIGN
Contact Information
Americas and Australia Europe, Middle East, Africa India
Headquarters Sales & Support Centers Sales & Support Center
Santa Clara, CA Frankfurt, Germany Mumbai, India
Ph: +1 800 631 0176 Ph: +49 69 97373 0 Ph: +91 22 67419203
Fax: +1 408 727 1677 Fax: +49 69 97373 167 Fax: +91 22 67419201
China Brazil
Sales & Support Center Sales & Support Center
Shanghai, China Campinas, Brasil
Ph: +86 133 1182 7766 Ph: +55 19 3367 6533
Fax: +86 21 5877 2383 Fax: +55 19 3367 6533
info@lumasenseinc.com www.lumasenseinc.com
LumaSense Technologies, Inc., reserves the right to change
©2013 LumaSense Technologies, Inc. All rights reserved.
the information in this publication at any time. poster DGA_FINAL-ebook-Uni - Rev. 10/30/2013