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Sweep Frequency Response Analysis

SFRA Training
2014 International Conference of Doble Clients
April 6 - 11, 2014

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DISCUSSION OUTLINE

I. Basic idea
II. Objective
III. Test setup and methodology
IV. Basic features of SFRA trace
V. Data analysis
- factors to consider
- acceptance criteria
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WHAT IS SFRA?

• SFRA is a tool that can give us an indication of winding


movement or electrical short circuits in transformers

• SFRA can tell you if something is damaged or broken inside


the transformer without climbing inside it.

• SFRA is a means to provide data about the transformer


mechanical integrity
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TEST SETUP

The most useful measurement is the response of an individual winding. This is


accomplished by injecting a signal of known frequency into one end of the winding and
measuring the response at the other end, followed by a sweep through other frequencies.
Open circuit test
Vin Delta-Wye
Vout H1-H3 All other bushings
H2-H1 float
Response H3-H2
Source X1-X0
Reference X2-X0 Short circuit test
Ground X3-X0
H1-H3 X1X2X3X1
H2-H1 shorted, others
H3-H2 float

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SFRA TEST DEFINITIONS

• Open-Circuit (OC) Tests - commonly referred to as HVOC,


LVOC, TVOC – ex. H1- H2, all other terminals floating

• Short-Circuit (SC or HVSC) tests - same connections as the


HVOC but with the secondary shorted (neutral floating)

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ex. High Voltage winding - open circuit tests on a transformer

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OBJECTIVE – WHEN AND WHY TO DO THIS TEST

Performed at the factory for:

• providing benchmark for future measurements


• complying with customer specification
• post short-circuit test evaluation
• quality assurance

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OBJECTIVE – WHEN AND WHY TO DO THIS TEST

Performed in the field:


• diagnostic after transportation prior to commissioning
• after relocation and installation or as part of benchmarking (!)
• as part of a routine diagnostic protocol
• after transformer alarm (e.g., sudden pressure, on-line
monitoring)
• after significant change in off-line diagnostic data (e.g., C, X L)
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• after through fault, lightning, seismic event 8
SFRA measurements have shown the following:

• Radial Deformation - Hoop Buckling


• Winding that have telescoped
• Turn-to-Turn short circuits in the winding
• Open circuited winding
• High resistance connections
• Bulk and local movement

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SFRA is just one member of the diagnostic team

Power Factor Exciting


and currents
Capacitance
Leakage
PD
Reactance

DGA/Oil
Turns
Screen
ratio

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A bit of FRA HISTORY

• 1960: W. Lech & L. Tyminski, Poland, propose method for


detecting transformer winding deformation
• 1976: First Doble Paper: A.G. Richenbacker “Frequency Domain
Analysis of Responses from L.V.I. Testing of Power Transformers”
• 1978: E.P. Dick & C.C. Ervin, Canada, first IEEE paper
“Transformer Diagnostic Testing by FRA”
• 1980’s: European FRA Field Trials
• 1990’s: FRA Application Development

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DOBLE & FRA STANDARDS

• 1999 - EuroDoble writes FRA Specification


• 2000: FRA testing commercialized

• 2008 CIGRE publishes Brochure #342 on FRA


• 2012 IEC FRA Standard 60076-18 published
• 2013 IEEE FRA Guide C57-149 is published

• Doble Engineering is involved in writing these standards


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WHY IS IT CALLED S-FRA?

• Early research used a technique called the impulse method


• Field trials showed this to be difficult to perform in the field and obtain
consistent repeatable results
• The industry has since settled on the Sweep method
• As stated earlier this is done by injecting a signal of known frequency
into one end of the winding and measuring the response at the other
end, followed by a sweep through other frequencies

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SYSTEM ANALYSIS

SFRA
RLC networks, dB’s & Hertz

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BASIC IDEA

Frequency Response Measurement

Big Grey Box


Input
Output

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OBJECTIVE

Frequency response analysis (sweep method) looks at how well a transformer winding transmits a
low-voltage signal at each frequency by evaluating a ratio of the transmitted voltage (output) to the
applied voltage (input) in dB

Applied signal Vin


Measurement of
applied signal Vin Measurement of
transmitted signal Vout

The signal transmission depends on winding impedance, which, at each frequency, represents a
different path for the signal. Since its capacitive and inductive elements are related to the transformer
construction, changes in the response indicate changes in geometry.
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SYSTEM ANALYSIS

The impedance is a distributed network of electrical components which are


passive in nature and can be modeled as resistors, inductors and capacitors.

• In a passive device there are three basic components:

– resistors
– capacitors
– inductors

• They each have a different response to an AC signal


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Transformer equivalent circuit model

HV Ths
CH CH CH
Winding CT CT

RH LH RH LH
Inter
CHL CHL CHL
Winding

RL LL RL LL

CL CT CL CT CL
LV
Winding

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BASIC IDEA
Frequency Response

Input Output

Measure the Frequency Response of passive elements; Resistors, Inductors


and Capacitors (RLC) for the Apparatus and plot the results.
Result = called the Transfer Function, Bode plot, footprint

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Definition – Transfer Function

A transfer function is an expression of the ratio of


the output of a system with respect to its input (i.e.
the gain of the system)
• expressed relative to frequency in dB

Response in dB = 20log10(Vout/Vin)

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SYSTEM ANALYSIS - RLC NETWORKS

• R, L, C components exist in many forms inside a transformer

• L and C components contribute to an individual resonant


frequency

• L and C components have strong geometric dependence and


are affected by construction and placement details.
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RLC NETWORK- BASIC IDEA

Response of ideal resistors - no inductance or capacitance present

Response, dB 50  Response
-25
R
Vin Vout 500 
Response
Z=R
-50
100 1010 Frequency, Hz
Flat across the frequency range
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RLC NETWORK- BASIC IDEA

Response of an Inductor L:
0
L
Vin Vout -20
-40
Z=2fL
-60
-80
Impedance increases with frequency
-100
- dead short at low frequency

100 1010
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RLC NETWORK- BASIC IDEA

Response of the Capacitor C:

C 0
Vin Vout
-20
-40
1
Z= -60
2fC
-80
-100
Reduced impedance with increased frequency
- open circuit at low frequency 100 1010
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RLC NETWORK- BASIC IDEA

Response of the parallel RLC Circuit:

0
Vin Vout -20 Resonance
-40
-60 Inductive Capacitive
-80 Response Response
-100

100 1010
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BASIC FEATURES OF AN SFRA TRACE

Resonant frequency (peak or valley)


depends only on the L and C values
Im pe d a nc e , O h m s

5
Resistance (R)
4
affects size of
3

2 resonance peak
1

0
0. 1 1 10 100 1000
Fre que ncy, Hz

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SUMMARY - RLC NETWORKS FIX THIS

• We get a resonance (peak or valley) for every LC combination.

• Changing L or C gives us a new resonance, since L and C are


dependent on geometry any change will result in a new picture

• Changing the resistance (R) only affects the size of


the resonance

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What’s in the picture?

• A typical SFRA trace is a magnitude plot of the transfer


function of a piece of power distribution equipment

• The X axis (horizontal) is frequency (Hz) typically displayed


in a logarithmic scale

• The Y axis (vertical) is in decibels (dB) and displays the ratio


of the amplitude of output voltage to input voltage
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High Voltage Winding Open Circuit traces

Attenuation or gain in Decibels (dB)

Frequency in Hertz

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Definitions - LOG SCALE and dB’s

The X axis is Frequency, the measurement unit is Hertz (Hz) and is plotted in a
logarithmic scale.

The increments are commonly referred to as decades, example: 1, 10, 100, 1k, 10k,
etc.

The Y axis is decibels (dB) and is a logarithmic unit of measurement that expresses
the magnitude of a physical quantity.

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Using a Logarithm Scale
10? = Y
Log base 10 of Y is the power that 10 should be raised to, in
order to get Y: log10Y = X

log1010 = 1 101 = 10
log10100 = 2 102 = 100
log100.01 = -2 10-2 = 1/102 = 0.01
log101 = 0 100 = 1

Response in dB = 20log10(Vout/Vin)
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BASIC FEATURES OF AN SFRA TRACE (cont.)

Response in dB = 20log10(Vout/Vin)

Vout = 10Vin 20log10(10Vin/Vin) = 20(1) = 20 dB


Vout = Vin 20log10(Vin/Vin) = 20(0) = 0 dB
Vout = 0.1Vin 20log10(0.1Vin/Vin) = 20(-1) = -20 dB
Vout = 0.01Vin 20log10(0.01Vin/Vin) = 20(-2) = -40 dB
Vout = 0.001Vin 20log10(0.001Vin/Vin) = 20(-3) = -60 dB

Each drop of 20 dB corresponds


to 0.1Vout_previous
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WHY USE THE DECIBEL? - dB

The bel (symbol B) was used mostly in telecommunication, analog electronics,


and acoustics.

Invented by engineers at the Bell Telephone Labs it was used to quantify the
reduction in audio level over a 1 mile length of standard telephone cable
The bel is too large, so the decibel (dB), is more commonly used.
Presentation of data on a logarithmic scale can be helpful when the data covers
a large range of values
Using a log scale reduces this to a more manageable range
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TRANSFORMER TEST SET UP

• Transformer should be disconnected from system

• Transformer should be in normal service condition (assembled, oil-


filled) - make notes if special conditions exist, empty, transit
bushings, dual windings, etc. This will save on confusion later

• The transformer tank shall be grounded

• Make connections as determined by winding configuration. Phases


not under test are usually left floating.
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TEST SETUP

All core(s) and tank grounds, and terminal(s) of a buried winding grounded during
normal operation should be grounded during testing.

Open circuit test


Vin Delta-Wye
Vout H1-H3 All other bushings
H2-H1 float
Response H3-H2
Source X1-X0
Reference X2-X0 Short circuit test
Ground X3-X0
H1-H3 X1X2X3X1
H2-H1 shorted, others
H3-H2 float

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Doble SFRA TEST – CONNECTIONS

Red Lead: Source & Reference (Vi) Three Lead Test

Green clip:
Ground

Black Lead: Response (Vo)

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SFRA Three Lead Measurement and Grounding

• We need to reference each measurement to ground


V signal V in V out
Im pedance, Z

50  C oax
50  C oax 50  C oax
Signal L ead T est
R eference
M easurem ent M easurem ent
L ead L ead

Which means we get a consistent measurement by minimizing signal


reflection and reducing the influence of the coax leads
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SFRA DATA ANALYSIS

Experience tells us:

Certain Frequency Bands can Indicate Different


potential Problem Conditions

Think of the Orchestra..........

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TRANSFORMER CONSTRUCTION

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IEC STANDARD 60076-18 FRA Characteristics

Region Frequency Band Components


1 0 – 2 kHz Main Core

2 2 kHz to 20 kHz Interaction between windings

3 20kHz to 1 MHz Main Winding structure

4 >1 MHz Coil Leads, Grounding, bushing influence

Every transformer is different, these are general guidelines


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SFRA SUGGESTED REGIONS OF INFLUENCE

<10kHz: Open circuits, 150 - 400kHz:


shorted turns, Main windings
residual magnetism

10kHz to 150kHz: 400kHz - 1MHz


Tap windings and
Interaction between
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windings leads, grounding
48
DATA ANALYSIS

• Know what to expect


• Typical Results
• Here are some examples

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Wye Delta HV Winding Open Circuit tests - HVOC

For outer phases: two resonant


points in low-frequency range
reflect two different flux paths in
the core; thus, two magnetizing
reactances, each having its own
resonance.

Typical center
phase variation Center phase: one resonant point in low-frequency range
reflects two equal paths of the magnetic flux; therefore,
two equal magnetizing reactances have a resonance at
the same frequency.

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LV WINDING OPEN CIRCUIT TESTS - LVOC

Middle phase differs from the outer


phases due to a different magnetic
flux core path.

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HV Short Circuit test – HVSC ( LV windings shorted)

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High Voltage Short Circuit Tests - HVSC

Short-circuit tests are used to look at the HV winding without


the influence of the core.

The transformer core’s reluctance circuit influences the low


frequencies. To analyze the without the influence of the core,
the secondary windings are short circuited.

This test is is similar to the leakage reactance test.


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DELTA-WYE HV OPEN CIRCUIT TESTS

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Delta-Wye: LV Open Circuit Tests- LVOC

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AUTOTRANSFORMER HV OPEN CIRCUIT TESTS

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AUTOTRANSFORMER LV OPEN CIRCUIT TESTS

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Autotransformer Delta tertiary open circuit tests

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LVOC TESTS - VARIATION WITH LTC POSITION

Low Frequency area - all tests done on the same phase

16 Lower

8 Lower

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HVOC TESTS - VARIATION WITH DETC POSITION

Low Frequency area - all tests done on the same phase

Position A Position E

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LVOC test - unit tested with and without oil - same phase

Transformer
filled with oil Without oil
Lower resonant Higher
frequencies resonant
frequencies
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HVOC same phase - effect of poor measurement connection

Original

Next date
poor ground
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HVOC test same phase - effect of core magnetization

Low frequency variation is severe - but identifiable

Magnetization affects the


core response in the low
frequency area

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DATA ANALYSIS: FACTORS TO CONSIDER (cont.)

The low-frequency range of the trace (e.g., < 2 kHz) is influenced by the magnetic state
of the core. Between two test dates, this state can be changed by application and then
removal of ac/dc excitation and by a subsequent relaxation of the core.

Factory: 10/7/2009

Field: 12/16/2009

LVOC: Impact of magnetic


state of the core
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OC Analysis - effects of residual magnetism

• If core is magnetized, it should only affect the Low Frequency results

• This does not negate test results, but the impact needs to be
considered

• If necessary, Demagnetize and retest the transformer

• Problem may be confirmed by comparing the results to the to


Exciting Current tests
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HVOC PHASE COMPARISON FACTORY TO FIELD

Two different
Factory Test
bushing types
Full of oil
Field Test no oil

In the factory they used standard bushings, in the field they had transit
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bushings, this would be evident in the higher frequencies
DATA ANALYSIS Change in HV can affect the LV response

Impact of HV series/par switch on


LVOC test

HV in 120 kV

HV in 60 kV

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DATA ANALYSIS: Change in HV can affect the LV response

Impact of HV switch
on LVOC test

HV in 161 kV
HV in 138 kV

HV in 115 kV

30MVA, 161138115-13.2GrdY kV

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DATA ANALYSIS: Effect of buried tertiary ground position

X1-X0
 open &  closed &
ungrounded ungrounded

Impact of open/closed
ungrounded buried 
H1-H0

7.5MVA, 115GrdY-4.16GrdY kV with buried 


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DATA ANALYSIS Effect of buried tertiary ground position

 closed &
X1-X0 grounded

 closed &
ungrounded
Impact of gnd/ ungnd buried 

H1-H0
 closed &
grounded

7.5MVA, 115GrdY-4.16GrdY kV with buried 


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HVSC Test – Effect of poor shorting leads on the LV winding

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DATA ANALYSIS: Main Core Ground Connection

Unit: 11.2 MVA, 69GrdY-13.2GrdY kV

Ungrounded

Grounded

HVOC: Impact of ungrounded core on HVOC test.


CL capacitance increased by 1000 pF.
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DATA ANALYSIS: HVOC: Impact of Grounded X0

Unit: 11.2 MVA, 69GrdY-13.2GrdY kV

Grounded

Ungrounded

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DATA ANALYSIS: LVOC: Impact of LV LTC position

bridging

non-bridging

Unit: 12 MVA, 45-13.8GrdY kV

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DATA ANALYSIS: FACTORS TO CONSIDER (cont.)

A few more notes:

• It is essential to consider the factors (that may influence the results) not only for
the analyzed data, but also for the data used as the reference, be it data obtained
in the field or at the factory.
• Connected bus and measuring cable extensions can impact the data.
• It is important to consider the operational/ repair/maintenance history of the unit,
e.g., general repairs affecting the inner geometry, bushing replacement, changing
position of internal links (series versus parallel), past through faults, etc.
• These changes require a new benchmark.

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DATA ANALYSIS: ACCEPTANCE CRITERIA

Two strategies can be considered:

1. Comparison with reference data:


a) Results of previous tests on the same unit (e.g., factory or initial field
data) – best.
b) Results of tests on a sister unit – beware! not all twins are identical.
c) Results of tests on other phases – frequently, phase traces of open-
circuit test differ, especially on the middle phase.
2. Identification of typical characteristics

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DATA ANALYSIS: Comparison to Previous data

1a) Ideally, when all factors (other than defects) are eliminated, the comparison should result in a
near perfect overlays. However, small variations between successive measurements should be
expected. Stray impedances at contact points and induced voltages from the environment will be
different. The “feel” for the extent of these variations comes with experience in observing the data.

Difference in
Difference in core
grounding Region of interest
circuit
magnetic state

All six phase traces should


H1-H3 look like one line
Two
Open-circuit test
traces Short-circuit test
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DATA ANALYSIS: Comparison to Previous data

1a) A Change of the magnitude at the resonance points, without changing the frequency or the
shape of the trace, is a resistive change associated with changes in conductor or test cable
connections or changes in temperature. They are typically, not seen as a problem.

15 MVA, 69-13.2GrdY kV

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DATA ANALYSIS: Comparison to Previous data

1a) However Once the data is confirmed as credible, analysis, for the most part,
relies on several key indicators:
• Did the picture change?
• Is there an appearance of a new resonance?

• Disappearance of an existing resonance

• Shift in a resonant frequency (significant above low-frequency range).

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1a) Example: hoop buckling Shift in resonant
frequency in one
phase

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DATA ANALYSIS: Comparison to Previous data

1a) The impact of a shorted turn on the open-circuit test is similar to one created by the short-
circuited winding in the short-circuit test, i.e., it eliminates the influence of the magnetizing
impedance thus making the open-circuit test trace resemble the short-circuit test trace.

Open-circuit test trace in the


presence of a shorted turn

Normal open-circuit test trace

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DATA ANALYSIS: Comparison to similar units

1b) Example: 18 LVOC on 6 sister units

Unit: 30 MVA, Auto, 115GrdY-69GrdY-13.2 kV

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DATA ANALYSIS: Comparison to similar units

1b) Example: 18 short-circuit tests on 6 sister units


Unit: 30 MVA, Auto, 115GrdY-69GrdY-13.2 kV

0.1 dB

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DATA ANALYSIS: Comparison of phases in the same unit

1c) Example: Three HVOC traces


Unit: 15 MVA, 67-34.5GrdY kV

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DATA ANALYSIS: 2) Typical Characteristics HVOC-LVOC

LVOC

HVOC

HV side, due to a higher


impedance, has a higher (-) dB
For outer phases: two resonant than LV side.
points in low-frequency range
Middle differs from the outer phases
reflect two different flux paths in
due to a different magnetic flux core
the core; thus, two magnetizing
path.
reactances, each having its own
resonance.
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DATA ANALYSIS: 2) Typical Characteristics HVSC

Review of much of empirical data shows that deviation between short-circuit test traces of each phase in the range <10 kHz is typically
< 0.2 dB

HVSC Acceptance Criteria

In the range <8-10 kHz, all three


phases are very close, reflecting
the similarities between phase
leakage channels, i.e., the space
within and between the windings.

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DATA ANALYSIS 2) Typical Characteristics HVSC

A review of empirical data shows that deviation between short-circuit


test traces of each phase in the range <10 kHz is typically < 0.2 dB.

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TYPICAL RESULTS - CONCLUSIONS

• Results can vary between units – depends on size and type of unit
• Results can be different with magnetization & grounding effects
• Variations with tap changer positions
• Change based on the oil level
• Bushing configuration will change response
• When a diagnostically significant change is detected, a confirmation
should be looked for in data obtained via other measuring techniques: XL ,
Iex and loss, C, Rdc.
©2014 Doble Engineering Company. All Rights Reserved 88
DATA ANALYSIS: FACTORS TO CONSIDER

If there is a change in test data,


trust no one: the tester is guilty
until proven innocent!

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