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S1X

Mobile
Microcomputer

Technical
Information

174

155

POWER

SYSTEM
MODE 60,25
55,75
STATUS

8,5 8,5
10

10

123,5

10,5

AMP Stecker
AMP Connector

1 14

15 28 55
29 42
S1X Mobile Microcomputer
Technical Information
Overview

DESCRIPTION The Sauer-Danfoss S1X Mobile Microcomputer is a digital electronic, designed for open
loop as well as closed loop mobile off-road system applications. State of art controls
in mobile applications driving rotary and linear actuators (hydrostatic transmissions,
hydraulic cylinders etc.) are to be more flexible and intelligent. The robust design of the
S1X digital electronic series provides best for this.
The design provides the required performance for a mobile environment and high
performance, 16 bit microcontroller provides the capability for future expansion. It is
possible to load several software programs via RS232 interface for various series without
any hardware change. This feature makes it possible for an unexperienced operator
to use standard hardware for different applications while the appropriate software is
selected.
The S1X software and hardware is developed for easy communication between the
controller. Especially developed tools can be used to optimize the performance during
production. This facility simplifies start-up, field service and stock.

FEATURES • Environmentally proofed for mobile applications.


• Supply voltage 12 VDC or 24 VDC.
• Software changes without hardware operations.
• Individual setup per software possible.
• Visual error output (Blink code for red Error LED).
• Diagnostic functions and emergency routines.
• Communication between S1X and Laptop via RS232.
• Update Software download.

TECHNICAL DATA Supply voltage: 12 VDC or 24 VDC


Battery input current: max. 6,5 A
Sensor voltage: 5 VDC up to 200 mA
LED outputs: 2 (under software control).
2 (for internal voltages).
All visible from outside the enclosure.
Communication: RS232 full buffered.
CAN Interface: Optional
Specification V2.0 Part B (active).
Physical layer: Standard ISO 11898 (High-Speed)
Electrical connections: 42pin board-mounted AMP I/O connector.
Operation temperature: -40 °C to +70 °C
Moisture: Protected against 95 % relative humidity and high pressure
wash-downs.
Vibration: Random 50 to 2000 Hz for 2 h in each of 3 orthogonal axes at
5.58 g.
Shock: 50 g for 11 ms in all 3 axes for a total of 18 shocks.
Electrical: The S1X is protected for short circuits to ground. The supply
voltage must only be connected to the pins defined in a system
connection diagram. Otherwise damage to the controller is
possible. Withstands reverse polarity, over voltage, voltage
transients, static discharge, EMI/RFI and load dump.
© 2002, Sauer-Danfoss

Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the
right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without
subsequent changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies.
Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved.

2 BLN-96-9912-E • Rev. G • 10/2002


S1X Mobile Microcomputer
Technical Information
Technical Data

S1X-11 G2 AMP K196 I/O Functions Description


4 Digital inputs high side or low side switching. Selectable via software.

2 Analog inputs 0 VDC to 5 VDC

2 Frequency inputs 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz.

2 Current feedback inputs high current measuring up to 2 A.

4 Proportional outputs unidirectional PWM outputs. 2 A high side switching.


Can be used as digital outputs.

Controller Intel 80C196 KC

Memory Flash Memory: 128kByte


RAM: 8kByte
I2C EEPROM: 2kByte

S1X-26 G2 AMP K196C I/O Functions Description


4 Digital inputs high side or low side switching. Selectable via software.

2 Analog inputs 0 VDC to 5 VDC

2 Frequency inputs 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz.

4 Configurable inputs selectable via software.


• High current measuring
• Low current measuring
• Analog measuring

4 Proportional outputs unidirectional PWM outputs. 2 A high side switching.


Can be used as digital outputs.

2 Configurable in-/outputs selectable via software.


• Frequency input
• Proportional output

2 Digital outputs 2A high side switching.

Controller Intel 80C196 KC

Memory Flash Memory: 128kByte


RAM: 8kByte
I2C EEPROM: 2kByte

CAN interface Specification V2.0 Part B (active).


Physical layer: Standard ISO 11898 (High-Speed)

BLN-96-9912-E • Rev. G • 10/2002 3


S1X Mobile Microcomputer
Technical Information
Technical Data

S1X-46 G2 AMP K164C I/O Functions Description


4 Digital inputs high side or low side switching. Selectable via software.

2 Analog inputs 0 VDC to 5 VDC

4 Frequency inputs 2- or 3-wire PPU. Selectable via software. 0 to 10 kHz.

1 Frequency input 3-wire PPU. 0 to 10 kHz.

4 Configurable inputs selectable via software.


• High current measuring
• Low current measuring
• Analog measuring

6 Proportional outputs unidirectional PWM outputs. 2 A high side switching.


Can be used as digital outputs.

2 Digital outputs 2A high side switching.

Controller Infineon SAF C164 CI-LM

Memory Flash Memory: 512kByte


RAM: 128kByte
I2C EEPROM: 2kByte

CAN interface Specification V2.0 Part B (active).


Physical layer: Standard ISO 11898 (High-Speed)

Power consumption Max. current 6.5 A overall

4 BLN-96-9912-E • Rev. G • 10/2002


S1X Mobile Microcomputer
Technical Information
Dimensions

LED OVERVIEW
174 7
155 6

5
POWER

SYSTEM 4
MODE
55,75 60,25
STATUS

8,5
8,5
10

10

123,5

10,5

2 3 1

1 14
15 28 55
29 42

1 S1X
2 Mounting slots
3 AMP connector
4 Diagnostic LED red Error check
(STATUS) Lights up if an error is detected.

5 Diagnostic LED yellow Software check


(MODE) Flashes with approx. 0.5Hz (slow) if the program is running fine.
Flashes with approx. 5Hz (fast) if no program is loaded.
No flashing if in setup mode.

6 Diagnostic LED green 5VDC internal


(SYSTEM) Lights up if 5VDC internal is O.K.

7 Diagnostic LED green Battery after ignition switch


(POWER) Lights up if the battery voltage is connected after ignition.
S01697b

BLN-96-9912-E • Rev. G • 10/2002 5


S1X Mobile Microcomputer
Technical Information
Environmental Tests

ENVIRONMENTAL TESTS EMC-Standards, MCES015


Immunity Test principle Severity level
Radiation (stripline) ISO 11452-5: 12.1995 100 V/m (1 MHz - 200 MHz)
Radiation (antenna) ISO 11452-2: 12.1995 100 V/m (200 MHz - 1000 MHz)

ESD ISO TR 10605: 10.1995 15 kV / 8 kV

Impulsive disturbances DIN 40839 part 1: 10.1992 pulse 1: -200 V


applied to supply leads pulse 2: +100 V
pulse 3a: -200 V
pulse 3b: +200 V
pulse 4: Us -16 / -7 V
pulse 5: +200 V

Impulsive disturbances DIN 40839 part 3: 12.1991 pulse 1: -60 V


applied to transmitter pulse 2: +30 V
and signal leads pulse 3a: -80 V
pulse 3b: +80 V

Emission Test principle Limit value met


(Radio interference)

Electrical disturbance Directive 95/54/EEC EUB/narrowband


field strength EUB/broadband

Disturbance voltage DIN 57879 part 3: 04.1981 Degree of suppression 5


(0,15 MHz - 30 MHz)
Degree of suppression 4
(87,5 MHz - 108 MHz)

Mechanical Standards, MCES015


Mechanical vibration Test principle Severity level
Random DIN IEC 68-2-34 2 h in each of 3 orthogonal axes at 5.58 g
50 Hz - 2000 Hz

Resonance Search DIN IEC 68-2-34 10 Hz - 2000 Hz at the rate of 1 octave per
minute
4 g throughout sweep

Resonance Dwell time: DIN IEC 68-2-34 4 g throughout sweep


5 minutes dwell time

Mechanical Shock DIN IEC 68-2-27 3 shocks in each direction of the three
major orthogonal axes
50 g throughout sweep with 11 ms

Temperature test Test principle Severity level


Temperature shock: DIN IEC 68-2-38 +70 °C max. temperature
-40 °C min. temperature
1 h dwell time
24 h test cycle time

Salt test Test principle Severity level


Salt spray: DIN IEC 68-2-52 5 % NaCl at 35 °C / 72 h

6 BLN-96-9912-E • Rev. G • 10/2002


S1X Mobile Microcomputer
Technical Information
Notes

BLN-96-9912-E • Rev. G • 10/2002 7


Our Products Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Open circuit axial piston pumps
Sauer-Danfoss is a comprehensive supplier providing complete
Gear pumps and motors ­systems to the global mobile market.
Fan drive systems
Sauer-Danfoss serves markets such as agriculture, construction,
Closed circuit axial piston pumps road building, material handling, municipal, forestry, turf care, and
and motors many others.
Bent axis motors
We offer our customers optimum solutions for their needs and
Hydrostatic transmissions develop new products and systems in close cooperation and
partner­ship with them.
Transit mixer drives
Hydrostatic transaxles Sauer-Danfoss specializes in integrating a full range of system
­components to provide vehicle designers with the most advanced
Electrohydraulics
total system design.
Integrated systems
Sauer-Danfoss provides comprehensive worldwide service for its
Microcontrollers and software
products through an extensive network of Global Service ­Partners
PLUS+1™ GUIDE strategically located in all parts of the world.
Displays
Joysticks and control handles Local address:
Sensors
Orbital motors
Inverters
Electrohydraulic power steering
Hydraulic power steering
Hydraulic integrated circuits (HIC)
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
Cartridge valves 2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Directional spool valves Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
Proportional valves Sauer-Danfoss-Daikin LTD.
Sauer-Danfoss GmbH & Co. OHG Shin-Osaka TERASAKI 3rd Bldg. 6F
Postfach 2460, D-24531 Neumünster 1-5-28 Nishimiyahara, Yodogawa-ku
Krokamp 35, D-24539 Neumünster, Germany Osaka 532-0004, Japan
Phone: +49 4321 871-0 Phone: +81 6 6395 6066
Fax: +49 4321 871 122 Fax: +81 6 6395 8585

BLN-96-9912-E • Rev G • Oct 2002 www.sauer-danfoss.com

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