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Part Machine Schematic FLUID POWER SYMBOLS
AV
May 2008
NT
)
Description
TR
)
(R
(L
)
Number Location Location
(2
ME
(1
)
BASIC COMPONENT SYMBOLS
(1
(2
R
ET
CH
EL
EL
Accumulator Gp 087-4456 1 A-4
ST
K
K
IC
OM
CK
TA
AV
AV
IN
IC
OM
Block 168-9759 2 D-8
ST
BO
BU
AT
TR
TR
SW
ST
BO
MAIN AUX.
PUMP: VARIABLE and
Cylinder Gp - Boom NOTE A 3 E-2 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED
Tap Locations SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Pressure, Sampling, and Sensor HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description
Number Location FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
EE Left Pump Delivery Pressure B-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
FF Right Pump Delivery Pressure A-3
GG Pilot Pump Delivery Pressure A-4 UNIDIRECTIONAL UNIDIRECTIONAL
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure A-2 FLOW IN ONE PARALLEL CROSS
FLOW
FLOW ALLOWED IN
DIRECTION FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
KK Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-3
9 With Heavy Lift and Fine Swing
CONTROL MANIFOLD © 2008 Caterpillar Printed in U.S.A.
All Rights Reserved
11 32 G
5 M
3 KK 13 JJ EE Transducer Transducer Generator Electric Motor
24 (Fluid) (Gas / Air)
RENR7156-02
Pressure Switch Temperature Switch Electrical Wire
6 Pressure Switch
(Adjustable)
1 9
T
22 28 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
GG
Wire Number Identification Codes
13 14 15 12 33 6 7 8 20 19 10 31 3
Harness identification code
24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
325-AG135 PK-14
325-PK
1 9 24 23 29 3 5
Circuit Identification Wire Color Wire Gauge
Number
Previous Standard
21 22 28 25 26 KK FF HH EE JJ SOS GG Wire
Wire Color
325-PK-14
13 B A
Circuit Number Wire Gauge
14 15
Identification (EXAMPLE VALVE)
6
7 8
11 12 2 16
4
32 33 20 19 10 31 17 30 18 27
15 13 14 7
MACHINE COMPONENT LOCATIONS MAIN PUMP and FILTER CIRCUITS
7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
MOTOR GP
TRAVEL LEFT
209-5992 MOTOR GP
TRAVEL RIGHT
STICK CYLINDER 209-5992 BUCKET CYLINDER BOOM CYLINDER
PG MOTOR GP
SWING
DR 158-8986
F F
MU
Pp3 Pp3
AL3 BL3
AR3 BR3 AR4 BR4
B1 DR A1 T T
FINE
SWING
VALVE GP
SWING
VALVE GP CUSHION HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
158-9090 RIGHT MAIN PUMP OUTPUT
PILOT TRAVEL
PILOT PUMP OUTPUT
158-8250 LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
TP VALVE GP
TT HEAVY LIFT CONTROL CIRCUIT
SWIVEL GP
234-4440
VALVE GP
LOAD CONT.
BACK FWD FWD BACK STICK CYL.
T5 255-5680
T1 T2 T4 T6 T3
BLOCK
168-9759
VALVE GP
LH JOYSTICK VALVE GP
232-4157 RH JOYSTICK
232-4158
JLP JLT JRP JRT
STICK SWING BUCKET BOOM
μ μ μ μ μ μ μ μ
(Dimensions: 34 inches x 28 inches)
TRAVEL(R)
BOOM(1)
STICK(2)
BUCKET
ATCH
TRAVEL(L)
BOOM(2)
STICK(1)
SWING
C C
A1 A2 A3 A4 A5 A6 A7 A8
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
VALVE GP
HL Pi3 Di3 PL PR
SHUTTLE Di2 Pi2 DST Pi5 bR2 Di1 bR5 HR
185-0462 bL1 bR1 bR3
bL4 bL3 bL2 bR4
B1 B2 B3 B4 B5 B6 B7 B8
SENSOR AS PUMP GP
LEFT PUMP MAIN HYD.
PRESSURE 272-6955
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 221-8859
SWITCH AS. A
RR
PILOT PRESS
167-3466 P2 Pi1 P-IN PSA2 DR1 PSA1 EE
24 Page,
FR
U
T-OUT2 DR2 B1 A1 B2 A2 T P G2 M2
(TRAVEL)
(SWING)
NO.1
NO.2
VALVE GP
(LOCK)
Pn2
HEAVY LIFT
HH
NO.3
B SOLENOID Ps2
B
121-6303 PsM2
T A2
P1 P2 G2
P1
S3
MANIFOLD GP Dr2 JJ
CONTROL DR3 Pi2 T-OUT1 DR6 VALVE GP S1 Dr1
215-5037 DR4 DR5 ACCUMULATOR GP PRESS REDUCING
087-4456 BOOM/SWING
232-4102
G3
PsM1
Ps1 LINE PATTERNS
FILTER GP
RETURN OIL OUT IN Pressure Line
188-4140 A1
KK
C Pilot / Load Sensing Pressure
T Drain / Return Lines
A3
B PG PC Pn1
G Component Group
A Pi Attachment
D E F FILTER GP
CASE DRAIN
GG SOS G1 M1 Air Line
A VALVE GP 126-2075 CALLOUTS
A
TANK GP
Pm
COOLER BYPASS
FILTER GP
201-9329 HYDRAULIC
OIL PILOT HYDRAULIC SENSOR AS FF YY Taps (Pressure, Sampling,Sensor) by letter
7 6 5 4 3 2 1