Example OEE Calculating

Planned Production Time = [Shift Length - Breaks] = [1440 - 70]= 1370 minutes

Operating Time = [Planned Production Time - Down Time] = [1370 - 150] = 1220 minutes

Good Pieces = [Total Pieces - Reject Pieces] = [ 3,000 - 60 ] = 2,940 pieces

Availability = Operating Time / Planned Production Time

= 1220Minutes /1370 Minutes = 0.8905 (89.05%)

Performance = Total Pieces / (Operating Time X Ideal Run Rate )

= 3,000 pieces / (1220 minutes X 3 pieces per minute)
= 0.8196 (81.96%)

Quality = Good Pieces / Total Pieces

= 2940 / 3000 pieces = 0.980 (98.0%)

OEE = Availability x Performance x Quality (Yield)

= 0.8905 x 0.8196 x 0.980
= 0.7152 (71.52%)

3
3
3
3
S. No. Item
1 Day Time in 3 shift
2 Short Breaks
3 Change over Down Time
4 M/C Down Time
5 Ideal Run Rate
6 Total Pieces
7 Rejected Pieces
 Data
24 hours = 1440min.
1@ 70 min. = 70min
4@ 30Min. =120min.
1@ 30Min. =30min.
3 pieces per minute
3,000 Pieces
60 Pieces
 OEE Calculation
Operating Time

A
Total Ideal Run Actual Time Standard Total
S.No. Date M/c No. Performance
Prod. Qty. Rate/Min. Minute Production shift Time

1 22.05.20 CNC-1 3000 3 1220 3660 81.97% 1440

2 23.05.20 CNC-1 2400 2 1240 2480 96.77% 1440

3 24.05.20 CNC-1 103 0.08 1242 104 99.52% 1440

3 25.05.20 CNC-1 21 0.02 1349 22 93.40% 1440

10

11

12

13

Total 5524
lation Sheet Available Time
Under
maintenance
OK Pieces

B C
Total
Short Planned Change over M/C Down Total Rejected Goods
Availability
Breaks Production Time Down Time Time Inspecton Pieces Pieces

70 1370 120 30 89.05% 3000 60 2940

60 1380 130 10 89.86% 2400 10 2390

34 1406 110 54 88.34% 103 2 101

20 1420 50 21 95.00% 21 1 20
 OK Pieces

C AXBXC
Quality
(Yield) OEE
98.00% 71.53%
99.58% 86.59%
98.06% 86.20%
95.24% 84.51%
25 Day
 MTTR & MTBF Calculation Sheet
M/c Breakdown Time Graph
M/C 12
Planned Breakdown
S.No. Date M/c No. Down Time Loss Reason
Time % 10
Time
1 2-May-20 CNC-1 1440 0 ok 0.00% 8

2 3-May-20 CNC-1 1440 0 ok 0.00% 6

3 4-May-20 CNC-1 1440 45 Tool chenging Time 3.13%

4

4 5-May-20 CNC-1 1440 0 ok 0.00%

2
5 6-May-20 CNC-1 1440 0 ok 0.00%
0
2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27-
6 7-May-20 CNC-1 1440 0 ok 0.00% May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May- May-
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

7 8-May-20 CNC-1 1440 120 Vibration problem in machine 8.33%

8 9-May-20 CNC-1 1440 0 ok 0.00%

9 10-May-20 CNC-1 1440 0 ok 0.00%

10 11-May-20 CNC-1 1440 0 ok 0.00%

11 12-May-20 CNC-1 1440 41 Motor Heating Problem 2.85%

12 13-May-20 CNC-1 1440 0 ok 0.00%

13 15-May-20 CNC-1 1440 0 ok 0.00%

Operating Time 35570
14 16-May-20 CNC-1 1440 0 ok 0.00%

15 17-May-20 CNC-1 1440 56 The coil of the m/c was burnt. 3.89%

16 18-May-20 CNC-1 1440 0 ok 0.00%

17 19-May-20 CNC-1 1440 0 ok 0.00%

MTBF(Mean Time Between Failure5928.333333
=
18 20-May-20 CNC-1 1440 90 Vibration problem in machine 6.25%

19 21-May-20 CNC-1 1440 0 ok 0.00%

20 22-May-20 CNC-1 1440 0 ok 0.00%

Cooling water was not coming in
21 23-May-20 CNC-1 1440 78 5.42%
the M/c
22 24-May-20 CNC-1 1440 0 ok 0.00%

23 25-May-20 CNC-1 1440 0 ok 0.00%

24 26-May-20 CNC-1 1440 0 ok 0.00%

MTBF(Mean Time Between Failure71.66666667
=
25 27-May-20 CNC-1 1440 0 ok 0.00%

Total 36000 430 6 1.19%

 MTTR & MTBF Calculation Sh
M/c Breakdown Time Year (19 t
Planned Time M/C Down Number of Breakdown
S.No. Month M/c No.
Time failures %
1 April CNC-1 33120 1223 12 3.69%
2 May CNC-1 36000 430 6 1.19%
3 June CNC-1 37440 3224 14 8.61%
4 July CNC-1 31680 544 7 1.72%
5 August CNC-1 38880 655 6 1.68%
6 September CNC-1 37440 788 8 2.10%
7 October CNC-1 36000 3343 15 9.29%
8 November CNC-1 34560 445 5 1.29%
9 December CNC-1 37440 2453 9 6.55%
10 January CNC-1 36000 985 5 2.74%
11 February CNC-1 36000 834 4 2.32%
12 March CNC-1 38880 978 7 2.52%

Total 433440 15902 98 3.67%

ulation Sheet
Operating TimeMTBF=Mean MTTR = Mean
= Planned Time Time
- Between Time To Repair
me Year (19 to 20) m/c Down time Failure

Operating Time MTBF MTTR Remark

31897 2658 102
35570 5928 72
34216 2444 230
31136 4448 78
38225 6371 109
36652 4582 99
32657 2177 223
34115 6823 89
34987 3887 273
35015 7003 197
35166 8792 209
37902 5415 140

4175384260.591837 162