Heating Line Cooling Channel

Visit YUDO and Check the details - Hall 2 Stand C25

 Definition Test Application Advantage

What is ISO Technology ?

ISO technology provides the geometric freedom of cooling line.

With the bonding and varied insert core, ISO technology thoroughly overcomes the limit of
a straight line using a typical gun drill machine. The ideal cooling line of ISO technology maximizes
cooling efficiency thanks to minimizing the dead spot of channel and achieving the optimized flow in runner.

* ISO is an AutoCAD terms for View mode inclining X, Y, Z axes to 45º respectively. It also stands
for YUDO’s technical vision that looks the objects in three-dimensions and understands 3D so as
to Implement the optimal channel.
 Definition Test Application Advantage

What is ISO Technology ?

Hot runner Channel design & processing optimization
(2-pcs Manifold) / Secure hot runner balance
/ Realize edge-less channel
/ Eliminate the dead spot inside resin channel
/ Control the channel surface roughness and illumination
/ Implement smooth and efficient color exchange
/ Decrease resin flow stress (sensitive material, lgf…etc.)

Mold Effective mold temperature control

(Split Type Core / Design cooling channel freely
& Gate Bush) / Shorten cooling & cycle time
/ Reduce deformation and shrinkage
/ Minimize flow mark
 Definition Test Application Advantage

ISO Technology reliability verification

/ Verify the bonding condition with special equipment (visible & quantitative inspection standard)
/ Durability & sealing test in 3,000bar high-pressure after bonding (utilizing in-house equipment)
/ Reliable more than 200 applications

Dowel Pin Hole

NG Junction Area

[Junction area inspection ] [Junction area

strength test equipment ]
 Definition Test Application Advantage

1. 2-pcs. Manifold
/ Realize edge-less channel
/ Decrease resin flow stress

ISO Technology
 Definition Test Application Advantage

2. Improvement of the cooling efficiency of automobile mold core

│ Various cooling design for core part

Cooling Exclusive
Tank Cooling Structure In / Out Separation Split Core Bonding
Nozzle

• Applicable to general mold owe • Bonding after cooling slot

• Manufacture nozzle • Cooling structure with
to short operation time machining in plate
specialize for cooling separated in/out core
• Hot spot occurrence because of • Require plate bonding
• Twice core material
low mold cooling efficiency technology
 Definition Test Application Advantage

2-1. Cooling Gate Bush

│ Cooling Issue of Long Sprue type Nozzle Specialized for Automotive Mold

1) String Trouble issue according to the cooling efficiency

Gate Style (Long Sprue)
/ Mold Cooling Efficiency (Cooling Line Design, Scale matter, Etc.)
/ Cooling Time (Injection Condition)

Mold Contact Area

[String] [Improved]
> Cooling Efficiency Difference
based on Mold contact area
 Definition Test Application Advantage

2-1. Cooling Gate Bush

│Cooling Effect

General Cooling ISO Technology

Cooling Type Around Gate Bush Inside Gate Bush

Sprue end
Temperature 79℃ 40.2℃

Sprue
 Definition Test Application Advantage

2-2. Neck Ring (Preform Mold)

│ Shorten the Cycle Time for the Neck ring

Cooling Typical Cooling ISO Tech

Cooling Circuit 1-channel 2-channel

Cooling
Structure

Temp.
Distribution
inside the parts

Cycle Time 12 sec 10 sec (-2sec / 17% Cycle time down)

 Definition Test Application Advantage

3. Case Study for Console

│ Tradition cooling design

In a typical tank cooling design, the circulation of the cooling which is

difficult to approach to current flow section results in the Hot spot..
This is the one of reasons to delay the cooling time.

Possible
Hot spot point
 Definition Test Application Advantage

3. Case Study for Console

│ CAE Analysis
Due to abnormal cooling circulation at deep in the core, Hot Spot occur as expected.

97.85[C]

68.21[C]

Hot spot
 Definition Test Application Advantage

3. Case Study for Console

│ 3D Cooling Structure with the ISO Tech
Machining cooling to core -> Bonding core plates -> Finishing core machining
ISO Technology composes cooling line to inaccessible area, eliminates hot spot, and shortens cooling time.

Core plate 1

Core plate 2

Core plate 3

Core plate 4

<3-leveled cooling line design> < Core Split Structure & Bonding >
 Definition Test Application Advantage

3. Case Study for Console

│ Core CAE Analysis using ISO Tech

Cooling efficiency for where hot spot occurred can be improved remarkably.

53.12[C]
 Definition Test Application Advantage

3. Case Study for Console

│ Comparison by Cooling Structure Difference
Temperature difference among injection molded parts in same cooling condition (after 15sec)

Traditional ISO
Design Technology

Excellent
Hot spot Cooling effect

53.12[C]

97.85[C]
 Definition Test Application Advantage

3. Case Study for Console

│ Comparison by Parts Surface Cooling Time Difference
Check resin property → Possible eject temperature(100℃) → Time to reach ejection temperature

97.85[C] 53.12[C]
Traditional 68.21[C]
ISO 88.99[C]
Design Technology
68.73[C] 93.98[C] 89.52[C] 53.86[C]

Hot spot

Time to reach
Ejection temp. 32.1 sec 16.5 sec
 Definition Test Application Advantage

4. Case Study for Spoiler

│ Spoiler Cooling Issue
Spoiler is difficult product to cool down the inner core due to deep inside and unique mold structure.
In case of ABS resin, cooling relatively takes longer than other two comparison resin.

Hot spot

190 sec for cooling time

 Definition Test Application Advantage

4. Case Study for Spoiler

│ Spoiler Cooling Efficiency Improvement Suggestion
Apply 3D cooling line to the slide core with ISO technology
 Definition Test Application Advantage

4. Case Study for Spoiler

│ Time to reach ejection temp _ ABS Material (87℃) _ HF-0690M (Cheil)
In case of ABS, eject temperature is so low that cooling takes considerably long.
This makes maximum efficiency of ISO Tech.

58.78[C]
Traditional ISO
76.40[C]
Design Technology

Remark
Item General Method ISO Technology
Sec. Ratio

Time to reach Ejection temp. 190.4 sec 113.7 sec 76.3 sec ↓ 40% ↓
 Definition Test Application Advantage

Why ISO Technology ?

YUDO ISO Technology is built based on the accumulated know-how in injection molding industry for more
than 30 years.
It is the study result of FLOWAY LAB Team consisted of experts in CAE analysis and Solution Develop Team
which is a professional group of Processing, Bonding, Structural development.
Moreover, it is applied to more than 200 applications up to today.

Analysis MTC/HRS Optimized Channel

Optimized Product
ISO Cooling Core Performance Test
Baffle Cooling VS. ISO Technology

Heating Line Cooling Channel

Visit YUDO and Check the details - Hall 2 Stand C25

CONTENTS
1. Test Purpose

2. Test Method

3. Cooling Line Comparison

4. Test Result

5. Conclusion

6. Reference
 Copper Plate Heater
(SV : 100°C)

1. Test Purpose T/C 5

T/C 4
│ Performance Test for ISO Cooling Line T/C 3
T/C 2
│ Performance comparison general Baffle Cooling and ISO Cooling T/C 1

Chiller
(Cooling SV : 22°C)
2. Test Method
│ Prepare 2 partial cores of console mold
│ Make specimens - One with Baffle Cooling, the other with ISO Cooling
│ Insert T/C to same point of two cores and measure the temperature
│ Heat two cores with Plate Heater assembled to outside of cores (SV : 100°C)
│ Check cooling performance based on T/C temperature changes
before/after the cooling by Chiller(Chiller Cooling SV : 22°C)
3. Cooling Line Comparison

Plate 1
Baffle
Cooling
Structure
1) Plate : 1EA
2) Gun-drill processing → Outer shape processing → Baffle assemble
3) Feature : General mold cooling structure

Plate 1
Plate 2
Plate 3
ISO
Plate 4
Cooling
Structure
1) Plate : 4EA
2) Gun-drill/Channel processing → Bonding (4EA Plate) → machining shape
3) Feature : Apply uniform pattern cooling to possible Hot Spot near part
4. Test Result
T/C 5
1) Temperature pattern during heating and cooling T/C 4
T/C 3
│ During heating, both types show same temperature increasing pattern T/C 2
T/C 1

│ Baffle Type : Not enough cooling for T/C 4, 5 measurement cases

placed near Plate Heater
ISO Type : Uniform cooling pattern for all measurement points

Baffle
BaffleCore
승온Heating
결과 ISO Core승온
Baffle Heating
결과
90 90

온도(°C)
온도(°C)

TC1 TC1
80 80
TC2 70 TC2
70
60 TC3 60 TC3
50 TC4 50 TC4
40 TC5 40 TC5
30 30
20 20
10 10
0 0
5 155 305 455 605 755 905 1055 1205 1355 시간(S) 5 155 305 455 605 755 905 1055 1205 1355 시간(S)

Chiller Cooling Baffle

Baffle 냉각
Core 결과
Cooling Chiller Cooling ISO
ISO 냉각
Core 결과
Cooling
90 90
T/C5

온도(°C)
온도(°C)

TC1 TC1
80 80
TC2
70 T/C4 TC2
70
TC3 60 TC3
60
50 TC4 50 TC4
40 TC5 40 TC5
30 30
20 20
10 10
0 0
5 155 305 455 605 755 시간(S) 5 155 305 455 605 755 시간(S)
4. Test Result
T/C 5
2) Baffle VS. ISO Temperature Pattern Comparison T/C 4
T/C 3
│ During heating, temperature difference between T/C 2
T/C 1
Baffle VS. ISO is within 2°C with same pattern
│ In case of T/C 4, 5 points, temperature variation near Plate Heater shows
the cooling performance of ISO type is excellent than Baffle type.
Baffle 냉각 라인 온도 변화
Baffle Cooling Line Temp. Pattern ISO Cooling Line Temp. Pattern
86 84
90 80 90
온도(°C)

79

온도(°C)
80 69 80 69
70 60 63 61 70 62
59
60 60
47
50 냉각 전 50 냉각 전
40 40
28 냉각 후 25 27 냉각 후
30 23 24 30 22 23 24
20 20
10 10
38 ℃ deviation 5 ℃ deviation
0 0
TC1 TC2 TC3 TC4 TC5 TC1 TC2 TC3 TC4 TC5

33°C↓24°C↓ 54°C↓ 56°C↓

Baffle VS. ISO T/C 4,5 Cooling Line Temp. Pattern

Baffle Cooling
100
Chiller Cooling
온도(°C)

90
Baffle_TC4
80
70 Baffle_TC5
60
ISO_TC4
50
40 ISO_TC5
30
20
10 ISO Cooling
0
5 155 305 455 605 755 905 1055 1205 1355 1505 1655 1805 1955 2105 2255 시간(S)
5. Conclusion
1) ISO Cooling structure can implement an uniform cooling of core.

Maximum temperature deviation(℃)

Type
Heating Cooling
Baffle Cooling 26 38
ISO Cooling 25 5

2) To shorten cycle time is expected if ISO Cooling is applied to possible Hot Spot areas.

Traditional ISO
Design Technology

Hot spot
Excellent
Cooling effect
6. Reference
1) Baffle VS. ISO thermo-graphic images

[ Baffle Cooling thermo-graphic image ] [ ISO Cooling thermo-graphic image ]

Measurement TC 1 TC 2 TC 3 TC 4 TC 5 Measurement TC1 TC2 TC3 TC4 TC5

TC Temp.(°C) 23 24 28 47 61 TC Temp.(°C) 22 23 24 25 27

Thermo-graphic Thermo-graphic
27 28 33 45 51 27 27 28 30 32
camera Temp. (°C) camera Temp. (°C)

Deviation (°C) -4 -4 -5 2 10 Deviation (°C) -5 -4 -4 -5 -5

※ Reference
1. Datum from thermo-graphic camera are different every measuring time for max. 10°C compared to actual measured results.
2. These differences are occurred by error range of reflex ratio between thermo-graphic camera setting value and actual core surface.
3. In case of middle area, the reflection cause higher temperature than actual measurement.
 Heating Line Cooling Channel

Visit YUDO and Check the details - Hall 2 Stand C25