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Ceramics International 46 (2020) 2332–2343

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Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Synthesis and characterization of pigments based on copper-zinc aluminate T


(CuxZn1-xAl2O4) by combustion
Thais Cristine de Sousa Santosb, Darllan do Rosario Pinheiroc, Cristiane Maria Leal Costaa,
Diego Cardoso Estumanod, Nielson Fernando da Paixão Ribeiroa,∗
a
Faculty of Chemical Engineering FEQ/ITEC/UFPA, Rua Augusto Correa, 01, CEP 66075-110, Belém, PA, Brazil
b
Pos-graduation of Chemical Engineering PPGEQ/ITEC/UFPA, Rua Augusto Correa, 01, CEP 66075-110, Belém, PA, Brazil
c
Natural Resources Engineering PRODERNA/ITEC/UFPA, Rua Augusto Correa, 01, CEP 66075-110, Belém, PA, Brazil
d
Faculty of Biotechnology – ICB, Federal University of Pará - UFPA, Brazil

A R T I C LE I N FO A B S T R A C T

Keywords: New pigments with copper-zinc aluminate structures (CuxZn1-xAl2O4) were successfully produced by the com-
Pigments bustion method. The materials synthesized were evaluated by TGA, SEM, XRD, FT-IR and the CIELab method in
Spinel order to investigate the influence of chromophore ion content (x = 0, 0.1, 0.2, 0.4 and 1) and heat treatment
Aluminate temperatures of (600 °C, 800 °C and 1000 °C) on the structural, morphological and colorimetric properties of the
Copper
pigments. Thermogravimetric analysis showed less than 6% mass loss, indicating that the combustion reaction
was adequate. The XRD technique confirmed the presence of the spinel phase in all materials synthesized, except
for samples with x = 1 without heat treatment or treated at 600 °C or 800 °C. Infrared spectroscopy showed that
the addition of copper causes a small inversion in the assigned crystalline structure, verifying the presence of
aluminium ions in the tetrahedral sites through monitoring of the 805 cm−1 band. The colorimetric data ob-
tained from the dry powder pigments indicated coloration ranging from white (x = 0) to weak yellow (x = 0.1
and x = 0.2) and dark red (x = 1), which confirms the potential of copper-zinc aluminates in the production of
diversified colours. The colour differences between the dried and dispersed powders in varnish were considered
sharp. From the colorimetric experimental data, surface graphs were constructed, and empirical equations were
obtained to predict the values of L*, a* and b*.

1. Introduction causes the structure to reverse. Thus, the variation in cation distribution
between sites may lead to changes in the physical, chemical, and optical
The aluminates are an essential class of materials composed of properties [10–13].
metallic oxides having spinel-type structures [1]. For decades, complex Typically, ions of transition elements are responsible for the colours
oxides with these structures have been investigated. These oxides pre- of inorganic pigments and are characterized by incomplete d orbitals.
sent a variety of relevant electrical, magnetic, catalytic, and optical The electron transitions occurring in this orbital are of the same mag-
properties and have multiple applications and use as uses as magnetic nitude as transitions occurring in the visible region of the spectrum. The
materials, semiconductors, catalysts, photocatalysts, pigments, and re- transitions absorb and emit radiation and are responsible for the
fractories [2–9]. characteristic colours of transition metals. Furthermore, different col-
Spinels have cubic face-centered structures (fcc) and a general for- ours are influenced by the interactions produced by the crystalline field;
mula of (A1-xBx) [AxB2-x] O4. They are classified as normal, inverse or these interactions vary according to the transition element, oxidation
random. A is a divalent cation, B is a trivalent cation, and x is the in- state, position geometry of the ion and crystalline field strength (anion
version parameter. In normal spinel (AB2O4), the trivalent cations oc- charge, bonding type, and polyhedron distortion coordination)
cupy the octahedral sites, and the divalent cations are allocated to the [10,14,15]. Therefore, the use of chromophore ions in spinels is inter-
tetrahedral sites. In the inverse position, the cations are rearranged, and esting for the pigment industry, giving rise to a range of different in-
the formula is B(AB)O4. Although the normal spinel is more stable, termediate spinels with various properties.
some d-block elements have different affinities with the sites, which Spinel synthesis has traditionally been carried out by the


Corresponding author.
E-mail address: nielson@ufpa.br (N.F.d.P. Ribeiro).

https://doi.org/10.1016/j.ceramint.2019.09.224
Received 27 May 2019; Received in revised form 22 September 2019; Accepted 23 September 2019
Available online 24 September 2019
0272-8842/ © 2019 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
T.C.d.S. Santos, et al. Ceramics International 46 (2020) 2332–2343

conventional method (solid-state reaction) [16,17], but alternative After that, to investigate the influence of the heat treatment on the
routes have already been discovered, which produce pigments with final properties, the materials were separated into four portions and
better characteristics and lower environmental impacts. The majority of calcined in a muffle furnace at three different temperatures (up to
unconventional methods use water: sol-gel processing, co-precipitation, 600 °C, 800 °C and 1000 °C) for 6 h. The solid calcined materials were
the polymer precursors method (Pechini), and the combustion method ground with an agate mortar and pestle. Finally, the powders were
[18–22]. The combustion method is a low-cost, easy, and efficient route stored for further characterization and application.
for the production of pure and homogeneous nanometric-scale mate- The amount of fuel and nitrates used in the preparation of alumi-
rials. It is based on exothermic and self-sustaining reactions between nates was based on stoichiometric balance calculated by the following
the reducing propellant and the oxidizing element [23,24]. The amount equation: ∑ ni vi = 0 , where ni represents the mole number of each
of gas released in the synthesis depends on the fuel used and the molar reactant and vi is the oxidation number, so that the fuel/oxidizer ratio
ratio of fuel to nitrates. Furthermore, the gas is essential for the mate- corresponds to the stoichiometric ratio. The combustion reactions is
rial's nanometre size [25,26]. described as follows:
Zinc aluminate has a standard structure and is a material of low
x Cu(NO3)2.3H2O + (1-x) Zn(NO3)2.6H2O + 2 Al(NO3)3.9H2O + 4.4
toxicity, chemical and thermal stability, mechanical resistance, rapid
NH2CH2COOH → CuxZn1-xAl2O4 + (35.1-3.x) H2O + 8.9 CO2 + 6.2 N2
cation diffusion, and potential as a receptor structure for different d
ions groups. The characteristics matrix make this compound a coveted
material, and it can be used in the synthesis of compounds with less The powders were prepared with nominal compositions of x = 0;
toxicity while maintaining the original characteristics. In the pigmented 0.1; 0.2; 0.4 and 1. Likewise, the prepared spinels will be identified
area, aluminate can be used with low doping of transition metals, such based on the composition of copper (x) and the calcination temperature
as nickel, iron, copper, and cobalt, to produce dyes with pleasing aes- (y) as CuxZny. That is, Cu0.1Zn600 is the sample containing 0.1 copper
thetics and intense colours [27,28]. Copper is a transition metal that calcined at 600 °C. Furthermore, the samples without thermal treatment
has nine electrons in its d orbital and may assume different states of are designated as “SC”.
oxidation, depending on the material. In the literature, few papers are
applying it as a pigment, while most are related to properties for cat- 2.2. Thermodynamic calculation of the flame temperature
alysis, photocatalysis, and semiconductors [29–32].
Works using copper as a pigment include that of Dohnalová et al. To calculate the diabatic flame temperature of combustion, Eqs.
[33], who studied the colour possibilities of CuAl2-xLnxO4 materials (1)–(3) were used [35]. The flame temperature is the highest tem-
with x = 0 to 2 and Ln = I, Sm, Nd, Y, La, and Tm. They found that the perature achieved during the combustion reaction.
resulting colour was related to the rare earth cations. Furthermore,
trivalent ions with ionic radii greater than 0.092 nm (Sm, Nd, Eu, and ΔHo = ∑ nΔHPo − ∑ nΔHRo (1)
La) caused the formation of black pigments, whereas a turquoise colour
T
was obtained with ionic radii lower than 0.092 nm (Y, Tm). Zhang et al.
[34] synthesized inorganic Cu and In doped pigments in ZnSxSe1-x by a ΔHo = ∫ nCP dT
To (2)
co-precipitation method to investigate the morphological, structural,
chromaticity, NIR, and thermal reflective properties. They obtained CP
pigments in different colours (red, yellow and others) and found the = A+ BT + CT 2 + DT−2
R (3)
surface temperature of aluminum plates coated with the yellow and red
synthesized pigments to be reduced by 4.2–7.9 °C, which shows a NIR where n is the number of moles; ΔHRoand ΔHPo
are the standard en-
reflective potential and possible application as “cool pigments." thalpies of the formation of the reactants and products, respectively; T
To study the use of copper as a pigment and to consider that zinc is the adiabatic flame temperature; and To is the starting temperature
aluminate is non-toxic and can be used as an ion support, this paper (298 K). Cp is the heat capacity of the products at constant pressure.
describes the preparation of CuxZn1-xAl2O4 spinels by combustion The thermodynamic data of reactants and products, available from the
method using glycine as fuel. The structural, morphological, and col- literature [35,36], are listed in Tables 1 and 2. Due to a lack of ther-
orimetric properties were measured as functions of copper concentra- modynamic properties of spinels, the heat capacity of MgAl2O4
tion and the heat treatment temperature. In addition, a mathematical (1.90613 cal mol−1 K−1) was used because this is an isostructural
model is proposed to describe the dynamics of the L*, a* and b* CIELab compound and the divalent metallic radii [Cu2+, Zn2+ and Mg2+] are
variables and thus estimate the final color of the pigment to be formed. nearly identical [37–39].

2. Experimental section Table 1


Thermodynamics data required for calculation of adiabatic flame temperature
[36].
In the synthesis of the colourful aluminate pigments, the chemical
reagents were purchased from commercial sources: copper nitrate [Cu Compound Entalphy of formation (kcal.mol−1)
(NO3)2.3H2O, Vetec-Brazil], zinc nitrate [Zn(NO3)2.6H2O, Synth-
Cu(NO3)2.3H20(c) −290.21
Brazil], aluminium nitrate [Al(NO3)3.9H2O, Synth-Brazil], and glycine Zn(NO3)2.6H20(c) −551.30
[NH2CH2COOH, SIGMA-Brazil]. All materials were used as received, Al(NO3)3.9H20(c) −897.57
and experiments were carried out with distilled water (Quimis). NH2CH2COOH(c) −126.31
ZnAl2O4(c) −493.26
CuAl2O4(c) −433.00
2.1. Sample preparation Cu0,1Zn0,9Al2O4(c)a −487.2
Cu0,2Zn0,8Al2O4(c)a −481.21
The spinels (CuxZn1-xAl2O4) were synthesized by combustion Cu0,4Zn0,6Al2O4(c)a −469.16
method: the metal nitrates and fuel were dissolved in water and heated H2O(g) −57.80
CO2(g) −94.05
up to 80 °C under constant stirring, in order to evaporate all the water
N2(g) 0
and fully form a gel. When the gel was prepared, the temperature of the
hot plate was increased to reach the ignition temperature of the pro- (c): crystalline; (g): gas.
pellant. The combustion reaction started at approximately 140 °C, a
The entalphy of formation was calculated in the appropriate stoichiometric
lasted 10 s until the high flame temperature. proportions of pure spinel: CuAl2O4 and ZnAl2O4.

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Table 2
Constants of equation (5) [35].
Chemical Species A 103 B 106 C 10−5 D

CO2 5.457 1.045 – −1.157


N2 3.280 0.593 – 0.04
H2O 3.470 1.450 – 0.121

2.3. Characterization

The thermal behavior of aluminates in powder form was determined


by using thermogravimetric analysis (NETZSCH-STA 449 F3 Jupiter
model) at a heating rate of 10 °C/min from 25 °C to 700 °C in an alu-
mina crucible (sample holder) under a nitrogen atmosphere at a flow
rate in 50 mL/min.
The crystalline phases were determined by X-ray diffraction (XRD)
using the powder method. The diffraction patterns were determined
using a D8 ADVANCE Bruker diffractometer equipped with a goni- Fig. 1. Material synthesized by the combustion method.
ometer (theta/theta) and Cu anode ceramic X-ray tube (Kα1 = 1.54058
A), model 10190376 (2 kW/60 kV). The diffractograms used a detection
range of 10°≤2 θ ≤80° with a step size of 0.02° and a speed of behavior of these residues were evaluated by thermal analysis, with the
0.01°s−1. The crystallite sizes were calculated using the Scherrer results presented in the 3.2 sessions.
equation. The quantification of the phases and the lattice parameters The extreme release of gases not only affects the nucleation and
were calculated by the Rietveld methodology. growth of the particles but also decreases the maximum flame tem-
Scanning electron microscopy (SEM) with a VEGA3 System coupled perature during the firing, thereby reducing the energy produced by the
to dispersive energy detector (EDS) from Shimadzu investigated the system and leading to the appearance of secondary crystalline phases
microstructure of the powders. The secondary electron beam was used, (see XRD results). In this context, heat treatment is an essential step for
and samples were previously metalized by the deposition of gold film. obtaining a pure crystalline phase [40].
Infrared spectra were recorded in the 400–4000 cm−1 spectral re- Table 3 shows the theoretical adiabatic flame temperature data,
gion with a Shimadzu (IRPrestige-21). The analyses were performed on calculated based on the enthalpies of reaction through equations
self-supporting pellets diluted with KBr. (1)–(3). The values are consistent with the literature data [39] and
The CIELab chromaticity coordinates were taken directly from the present a temperature variation of 100 °C depending on the synthesis
calcined powders by means of a Konica Minolta Color Reader CR-10 conditions. However, there were no significant changes in the visual
portable colorimeter, using D65 illumination and the 10° standard ob- appearance of the produced spinels observed. This can be attributed to
server. To verify the paint formulations and properties, the synthesized the small-time duration at the maximum peak temperature (~10 s) in
powders were sifted through a 200-mesh sieve and dispersed in col- the combustion process.
ourless acrylic varnish (ACRILEX) at a proportion of 10%. The CIELab
parameters were measured after 48 h of drying at room temperature. 3.2. Synthesis residues characterization
Finally, the colour differences between dry and dispersed powders were
calculated using Eq. (4), which is the simple distance between two To evaluate the thermal behavior of the materials and to confirm the
points in the three-dimensional colorimetric space. presence of residue deposited on the surfaces, thermogravimetric ana-
lyses on the Cu0ZnSC, Cu0.4ZnSC and Cu1ZnSC samples and FT-IR
Δ E= ΔL2 + Δa2 + Δb2 (4) analysis in CuxZn800 series were performed, with the results obtained
In the CIELab system, L* is the degree of lightness or darkness of the shown in Fig. 2a and b, respectively. The mass loss may be due to the
color, ranging from white (L* = 100) to black (L* = 0). Positive values removal of organic residuals in the form of nitrogenous and carbonac-
of a* correspond to red, and negative values correspond to green. eous compounds. The Cu1Zn sample showed the lowest mass loss. As
Finally, positive values of b* correspond to yellow, while negative va- shown in Table 3, this sample had the highest flame temperature
lues correspond to blue. (1070 °C), which left little nitrogenous and carbonaceous material to be
evaporated. The small mass loss (< 6%) can be evaluated by following
the calculated maximum flame temperature values (Table 3), which are
3. Results and discussion all above 900 °C. Based on the fact that deposited residue is a side effect
of irregular combustion and that the adiabatic flame temperature va-
3.1. Synthesis lues are high, it can be inferred that the small loss of mass indicates that
the combustion reactions were practically complete. In addition, as
To obtain nanometric materials, it is necessary to have a high verified by TGA analysis above 600 °C all residue was eliminated,
temperature during preparation and a significant amount of gas re-
leased that disintegrates agglomerates and large particles, increasing Table 3
contact between the particles and minimizing the sintering process The theoretical adiabatic flame temperature of the copper series.
[25,26].
x Theoretical adiabatic flame temperature Total number of gaseous
The materials obtained in this work had a spongy, fragile, and (°C) moles
porous appearance, as can be seen in Fig. 1. The yellowish coloration
observed is from the addition of copper ions to the spinel structure, and 0 967.0 50.2
the dark area corresponds to combustion residue during synthesis. This 0.1 976.9 49.9
0.2 986.9 49.6
deposition is a consequence of the irregular combustion reaction, which
0.4 1007.3 49.0
generates an incomplete burning of fuel, and in turn, promotes residue 1 1070.7 47.2
deposits on the surface of the material. The quantity and thermal

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Fig. 2. a) Thermal analysis of the prepared powders and b) IR spectra of CuZn800 series.

indicating that the calcined samples have a clean surface. micrographs of samples Ni0.4Zn0 (Fig. 3a), Ni0.4Zn600 (Fig. 3b) and
To confirm the presence or absence of residues on the pigment Ni0.4Zn1000 (Fig. 3c). The three samples are porous and do not have
surface, Fig. 2b shows the full FT-IR spectrum of the CuZn800 series; definite shape structures. Isolated particles have not been identified,
the other samples synthesized in the work had the same behavior. There only aggregates. The formation of these large aggregate systems is
was no significant presence of bands attributed to organic-only bands characteristic of nanostructured particles as a result of the Van der
with significantly reduced intensity around 1700 and 3500 cm−1, cor- Waals attraction forces between particles [43].
responding to the stretching vibrations –OH groups, the result of phy- The morphological aspects presented in the sample without calci-
sically adsorbed water and hydroxyl water superficial. In addition, the nation (Cu0.4ZnSC) are a result of pore obstruction by carbonaceous
small band around 2300 cm−1 can be attributed to the OfCfO stretch material. The heat treatment at 600 °C promotes a small change in the
vibration mode. According to Wei and Chen [41], the high surface area material's morphological properties with an increase in the quantity
of these materials results in the rapid absorption of water and carbon and size of pores, which may be a result of pore clearance [44]. The
dioxide from the atmosphere. Hassanzadeh-Tabrizi et al. [42] studied micrograph of the Cu0.4Zn1000 sample, in comparison with other
the synthesis of nanostructured CuAl2O4 particles by a co-precipitation samples, presents a smaller number of pores, which can be attributed to
process with the aid of diethylamine as a precipitating agent. The the continuation of the sintering process at high temperatures. With
presence of peaks attributed to organic residues as intense as those that excessive temperature increase, the pores tend to collapse due to the
characterize the spinel structure are observed, as follows: around compacting of the material that negatively affects its surface area and
1380 cm−1 due to vibration of NO3 groups confirming the presence of consequently worsens the dispersion of the pigment. In addition, a
Cu(NO3)2 and Al(NO3)3 species and 1042 cm−1 by the presence of the particular behavior was observed in the micrograph of the Cu0.4Zn0
C–N stretching vibration of aliphatic amine. with increasing magnification (Fig. 4). The numerous spherical parti-
cles on the surface of the structure, attributed to the presence of CuO,
3.3. Microstructure and porosity characterization segregated, as seen by the diffractogram (Fig. 5d).

The evaluation of the heat treatment effects on morphological


properties was performed by SEM analysis. Fig. 3 shows the

Fig. 3. SEM of Cu0.4Zn samples: a) not-calcined; b) calcined at 600 °C; and c) calcined at 1000 °C.

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Fig. 6. XRD with varying calcination temperature for the Cu1Zn sample.

Fig. 4. SEM of the Cu0.4Zn not-calcined sample. calcined samples (ICSD-9559 and ICSD-40023 for ZnAl2O4 and
Cu0.6Zn0.4Al2O4, respectively). This shows that the combustion method
3.4. Crystallography phase formation is suitable for producing copper-doped zinc aluminates. In contrast, for
x = 1 (Fig. 6), only heat treatment at 1000 °C was found to give the
The diffractograms used to identify the crystalline phases formed CuAl2O4 spinel structure (ICSD-9558), revealing that the method pre-
through the synthesis and subsequent heat treatment of copper-zinc sents difficulties in producing copper aluminate, and therefore, the
pigments are shown in two forms: as a function of temperature at each subsequent heat treatment is essential.
composition (Figs. 5 and 6), and as a function of composition at each The diffractograms of copper-zinc aluminate samples showed dif-
temperature (Fig. 7). ferent behaviours depending on doping and temperature, revealing that
Fig. 5 confirms the development of the cubic spinel structure at all spinel formations with pure phases are very unstable. Analysing the
temperatures evaluated for x = 0, 0.1, 0.2 and 0.4, including the not- results for the Cu0Zn and Cu0Zn600 samples (Fig. 5a and b), in addition

Fig. 5. XRD with varying calcination temperature: a) Cu0Zn; b) Cu0.1Zn; c) Cu0.2Zn; and d) Cu0.4Zn.

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Fig. 7. XRD with varying copper ion content: a) not-calcined; b) 600 °C; c) 800 °C; and d) 1000 °C.

to the spinel phase, a ZnO segregated phase (ICSD-26170) was identi- concerning secondary phases for samples Cu1Zn0 and Cu1Zn600, the
fied, indicating that the energy of the synthesis and heat treatment up increase in heat treatment temperature caused the phase change of
to 600 °C were not sufficient to complete the reactions and incorporate Cu2O to CuO. Comparing the Cu1Zn600 and Cu1Zn800 quantifications,
the Zn2 into the structure. These data are in agreement with the lit- there was a slight increase in the amount of CuO and a decrease in the
erature data in which the ZnO and ZnAl2O4 phases are obtained for amount of Al2O3. In addition, by evaluating the Cu1Zn800 and
thermal treatments at temperatures above 700 °C [41]. Cu1Zn1000 samples, it is noted that this temperature increase pro-
For x = 0.1 (Fig. 5b), the pure spinel was identified in the samples moted the majority formation of the spinel phase, with the copper ions
at 800 °C and 1000 °C, while for x = 0.2 (Fig. 4c), it was only found in and most of the aluminum entering the spinel structure, leaving only
the sample at 800 °C. For samples with x = 0.1, 0.2 and 0.4, not-cal- 5.89% segregated Al2O3.
cined and calcined at 600 °C, copper oxide not accommodated in the In the series Cu0.2Zn and Cu0.4Zn, comparing the values at 600 °C
structure (CuO ICSD-16025) was identified. In samples with x = 0.2 and 800 °C, total incorporation of the segregated copper oxide in the
and 0.4 calcined at 1000 °C, alumina was identified as the secondary spinel structure was observed. For samples calcined at 800 °C and
phase (Al2O3 AMCSD-0010593). The phase equilibrium diagram of the 1000 °C, alumina segregation occurred with increasing temperature and
CuO/Al2O3 system confirms this instability [45]. copper content. The values of 8.066% and 13.99% for Cu0.2Zn1000
Different from other samples under the same conditions, in the and Cu0.4Zn1000, respectively, were found, as presented in Table 4.
materials with x = 1 (Fig. 6) not-calcined or calcined at 600 °C and Fig. 7 shows the diffractograms of the samples for each temperature,
800 °C, the spinel phase was not formed, and only alumina and copper varying the composition of the chromophore ion. The approximation
oxide phases were identified. Furthermore, especially in the Cu1Zn was made in the most intense peak at position (I311), for better vi-
sample, the Cu2O phase was identified, and with heat treatment at sualization. At all temperatures, a small displacement of the peak at
1000 °C, the spinel phase was formed, but still with alumina. position (I311) 2θ - 37° to the right was observed with increasing
To support the XRD analysis, the Rietveld method was used to copper concentration, which can indicate the substitution of Zn2+ ions
quantify the phases and unit cell parameters. The obtained values are for Cu2+ ions in structure, due to their different ionic radii. The copper
shown in Table 4 as well as the approximate chemical composition data radius (0.73 Å) is slightly smaller than that of zinc (0.74 Å), which
of each sample obtained by EDS analysis. In Table 4, the crystallite causes the discrete displacement to the right [46,47]. In addition, this
sizes, obtained by the Scherrer equation, are shown. The highest values displacement confirms the formation of solid solutions with the gradual
of the pure spinel phase were found at the temperature of 800 °C in all replacement of ions.
copper doping, except for the Cu1Zn series, which exhibited spinel Based on the fact that peaks indicate planar directions, changes in
formation only at 1000 °C and was quantified at 94.11%. The heat the cation distributions due to the inversion of the structure can modify
treatment at 1000 °C promotes the incorporation of copper into the the planar density and planar directions, causing peaks to appear and/
structure. This incorporation is carried out in two stages: first, Cu2O or disappear in the diffractograms. No peaks emerged/disappeared
becomes CuO, and second, CuO is added into the spinel structure. This when compared to the data for standard ZnAl2O4 (ICSD-9559), in-
fact is verified by the quantification of the crystalline phases of the dicating that the addition of copper ions causes little or no change in
Cu1Zn group samples applying the Rietveld method. It is observed that the distribution of cations in the structure. It is worth mentioning that

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Table 4
Phase quantification, lattice parameter and crystallite size.
Sample Chemical Composition by EDS Phases (%) Lattice Parameter (Ȧ ) Crystallite Size (nm)

Spinel ZnO CuO Al2O4 Cu2O

Cu0ZnSC Cu0Zn1.1Al2O4 97.1 2.93 – – – 8.087 22.808


Cu0Zn600 Cu0Zn1.1Al2.1O4 97.3 2.73 – – – 8.087 23.197
Cu0Zn800 Cu0Zn1.1Al2O4 100 – – – – 8.087 28.535
Cu0Zn1000 Cu0Zn1.1Al1.9O4 100 – – – – 8.085 45.278
Cu0.1ZnSC Cu0.08Zn0.92Al2.1O4 96.5 – 3.5 – – 8.085 25.615
Cu0.1Zn600 Cu0.09Zn0.91Al2.2O4 97.3 – 2.7 – – 8.072 25.431
Cu0.1Zn800 Cu0.08Zn0.92Al2.2O4 100 – – – – 8.074 30.168
Cu0.1Zn1000 Cu0.09Zn0.91Al2.2O4 100 – – – – 8.074 33.716
Cu0.2ZnSC Cu0.21Zn0.79Al2.1O4 83.6 – 16.3 – – 8.042 18.081
Cu0.2Zn600 Cu0.2Zn0.8Al2.2O4 87.8 – 12.2 – – 8.051 19.181
Cu0.2Zn800 Cu0.2Zn0.8Al2.0O4 100 – – – – 8.064 27.447
Cu0.2Zn1000 Cu0.21Zn0.79Al2.0O4 91.9 – – 8.0 – 8.071 38.493
Cu0.4ZnSC Cu0.41Zn0.59Al2.2O4 77.9 – 22.1 – – 8.037 18.037
Cu0.4Zn600 Cu0.37Zn0.63Al2.1O4 79.8 – 20.1 – – 8.039 18.872
Cu0.4Zn800 Cu0.4Zn0.6Al2.2O4 96.2 – – 3.7 – 8.067 35.522
Cu0.4Zn1000 Cu0.39Zn0.61Al2.0O4 86.0 – – 13.9 – 8.072 51.078
Cu1ZnSC Cu1Zn0Al2.2O4 – – 39.6 57.0 3.25 – –
Cu1Zn600 Cu1Zn0Al2.2O4 – – 47.0 52.9 – – –
Cu1Zn800 Cu1Zn0Al2.18O4 – – 48.6 51.3 – – –
Cu1Zn1000 Cu1Zn0Al2.14O4 94.1 – – 5.8 – 8.073 67.414

dp → crystallite size by Scherrer equation.

Fig. 8. a) Lattice parameter as a function of copper ion content; b) particle size as a function of copper ion content; c) lattice parameter as a function of calcination
temperature; and d) particle size as a function of calcination temperature.

when analyzing the Cu1Zn1000 sample, wherein total substitution of found a slight decrease in a0 with increasing copper content, with the
zinc ions by copper occurs, the same peak positions present in the portion of copper cations with tetrahedral coordination increasing from
normal spinel structure are observed, which can confirm the similarity 1/2 to 2/3 with the increase in x from 0.2 to 1. For samples not-calcined
between the copper and zinc ions in terms of preference for tetrahedral and calcined at 600 °C, a continuous and pronounced decrease in a0
sites and a greater tendency to form normal or slightly inverted spinels with increasing copper content was observed, which can be related to
[10]. the lower stabilization of the material structure. Thus, the energy ori-
The copper influence on the lattice parameter (a0) was investigated, ginating from synthesis processing (combustion energy) and heat
with the results presented in Fig. 8a. For samples calcined at 800 °C and treatment up to 600 °C was not sufficient for complete incorporation
1000 °C, a tendency to stabilize the lattice parameter from x > 0.2 to and stabilization of the Cu2+ ions in the spinel structure. It is important
reach a final value of 8.067 and 8.079 (Ȧ ), respectively, was observed. to note that the heat treatment is a fundamental process in obtaining
This behavior was also observed by Arean et al. [48], who studied the pure and well-ordered structures, and the maximum flame temperature
substitution of zinc for copper ions in spinel structures. The authors has the potential to reach approximately 1070 °C. This temperature is

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Fig. 9. FT-IR of samples: a) Cu0Zn; b) Cu0.1Zn; c) Cu0.2Zn; and d) Cu0.4Zn with varying calcination temperature.

substantially decreasing their growth and stabilizing the structure. For


samples calcined at 800 °C and 1000 °C (Fig. 8d), an almost linear
crystallite growth is observed, due to material sintering caused by the
high heat treatment temperature.
Fig. 8b shows the chromophore ion effect on crystallite size. The
not-calcined and calcined at 600 °C samples showed a similar beha-
viour, with a slight decrease in crystallite size caused by the increase in
the copper amount in the chemical composition of materials, which
implies that the energy generated in synthesis and the use of heat
treatment at 600 °C are not sufficient to cause change or ordering in the
material structure. Distinct behavior was seen for the other samples,
calcined at 800 °C and 1000 °C; with 0 < x < 0.1, a reduction in
particle size occurred, and from x = 0.1, growth occurred with in-
creasing copper content. This decrease can be the result of atomic re-
arrangement in the crystalline structure, reducing the defects and
consequently the system entropy, making the particle sintering process
difficult. The increase in copper content promotes the inversion of the
structure, which destabilizes the material, causing crystal growth from
Fig. 10. FT-IR of the Cu1Zn sample with varying calcination temperature. x = 0.1 for the sample calcined at 1000 °C and x = 0.2 for the sample
calcined at 800 °C.
maintained for only a few seconds, an insufficient time to promote the
complete incorporation and stabilization of the ions. The temperature 3.5. Infrared spectroscopy
effect on the lattice parameter is shown in Fig. 8c. For the Cu0Zn
samples, no significant variation in a0 was observed, as it remained FT-IR analysis was completed to investigate the structural mod-
practically constant at all temperatures studied. For Cu0.1Zn samples, ifications caused by variations of the variables in the synthesis method.
a0 decreased with the increase in temperature, and the inverse behavior Fig. 9 shows the results obtained for samples with x = 0, 0.1, 0.2 and,
occurred for the Cu0.2Zn and Cu0.4Zn samples. This was attributed to 0.4 as a function of the increase in the heat treatment temperature. All
the different stabilizations of the spinel structure. spectra showed bands in the range of 500–900 cm−1 associated with
The crystallite sizes varying with copper content and temperature the M − O, Al–O and M-O-Al vibrations that are characteristic of the
are shown in Fig. 8b–d, respectively. There was no significant change in spinel structure [49], confirming the XRD analysis (Fig. 5).
crystallite size between not-calcined and calcined samples at 600 °C The bands between 750 and 450 cm−1 are characteristic of alu-
(Fig. 8d), indicating again that the energy generated at this temperature minum at an octahedral site (AlO6), and the bands between 750 and
is not sufficient to modify the material structure. In addition, by ana- 950 cm−1 are attributed to aluminum at a tetrahedral site (AlO4) [50].
lyzing the theoretical adiabatic flame temperature (Table 3), it can be Thus, the absence of bands above 750 cm−1 in the samples with x = 0
seen that in the synthesis, temperatures above 1000 °C are reached, if shows that the ZnAl2O4 spinel is of normal type (bivalent metal ions at
only for a few seconds; however, the large volume of gas released and tetrahedral sites and trivalent metal ions at octahedral sites). This be-
its rapid expansion during synthesis dissipate the heat and limit the havior is often seen in Visinescu et al. [51]. The discrete band at
temperature rise, which affects the nucleation of the crystals, 805 cm−1 present in samples with x = 0.1, 0.2 and 0.4 can indicate a

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Table 5
Colourimetric properties of powdered pigments – CuxZn1-xAl2O4.
Sample Powder dry Powder dispersed in varnish colorless

Visual Aspect L* a* b* Aspecto Visual L* a* b* ΔE

aa aa aa
Cu0Zn 28.83 1.07 7.17 12.60 0.00 4.80 8.77

Cu0Zn 43.70ba 0.77aa 5.50ba 30.57 0.10 15.23 5.87

Cu0Zn 46.23ca −0.83ca 5.77ca 30.83 0.37 15.77 7.92

Cu0.1Zn600 20.97ab 0.93aa** 7.27aa 12.63 −0.27 3.77 6.26

Cu0.1Zn800 36.30bb 0.43aa** 14.00bb 28.37 3.83 18.43 4.34

Cu0.1Zn1000 38.63cb 0.43aa** 14.40cb 18.70 8.73 19.07 16.10

Cu0.2Zn600 18.57ac 0.63ac 5.53ac 11.80 0.70 4.27 3.32

Cu0.2Zn800 32.67bc 3.23bc 18.53bc 24.77 8.80 15.73 6.06

Cu0.2Zn1000 34.20cc 4.40cc 19.63cc 27.53 5.70 20.10 4.31

Cu0.4Zn600 13.03ad 1.40ad 7.27aa 12.60 0.00 4.80 8.77

Cu0.4Zn800 27.77bd 8.00bd 20.93bd 30.57 0.10 15.23 5.87

Cu0.4Zn1000 29.67cd 9.13cd 21.60cd 30.83 0.37 15.77 7.92

Cu1Zn600 Dark – – – – –

Cu1Zn800 Dark – – – – –

Cu1Zn1000 18.13ce 12.90ce 18.67ce 19.77 8.13 9.67 10.31

a, b, c, d, e
= mean values following the same set of letters and same column no differ from each other by Tukey 5% test.

small reversal of the structure; its intensity increased with increased structure, making the spinel partially inverted. Similar results were also
copper doping and decreased with heat treatment, as seen in Fig. 9b–d. obtained by Buvaneswari et al. [52], who described CuAl2O4 synthe-
Thus, the copper ion causes a partial inversion in the structure, and the sized as inverted based on their FTIR analyses.
calcination process promotes better allocation of aluminum ions at the
tetrahedral sites and copper at the octahedral sites. Fig. 9b–d shows a
3.6. Colorimetry
band around 660 cm−1 attributed to Cu+2 in a tetrahedral site [3],
whose intensity is greater than that of the band around 805 cm−1 (at-
The visual appearance and the mean values of the CIELab colori-
tributed to tetrahedral aluminum). It is believed that the copper-zinc
metric coordinates of all pigments produced and dispersed in colourless
spinel is partially inverted, tending more to the normal-type spinel,
lacquer are presented in Table 5, along with their color differences.
which corroborates the non-appearance and/or disappearance of peaks
Each variable was measured in triplicate, and the mean values were
in the diffractograms containing copper (Fig. 7).
assessed via the Tukey test at the 5% probability level to evaluate if the
Fig. 10 shows the FT-IR spectrum for samples with x = 1 varying
obtained colours were statistically different. In this manner, it could be
with temperature. The spectra of samples without heat treatment
determined if changes in the chromophore copper ion content and heat
(Cu1Zn), at 600 °C (Cu1Zn600) and 800 °C (Cu1Zn800), are different
treatment significantly influenced the coloration of the formed pig-
from those obtained for samples calcined at 1000 °C (Cu1Zn100). A
ments. The test was performed on samples with the same content of
band is observed around 444 cm−1, characteristic of α-Al2O3 [50], with
chromophore ion but varying calcination temperatures, and on samples
bands near 587 and 637 cm−1 attributed to copper present in a tetra-
with the same calcination temperature but varying contents of chro-
hedral site and aluminum in an octahedral site. In the Cu1Zn1000
mophore ion.
spectrum, there was no clear definition of bands—only the discrete
Analyzing the visual appearance of pigments in Table 5 with x = 0,
bands at 730 and 805 cm−1 indicate a small inversion of structure.
it is noted that the pigment at temperatures of 800 °C and 1000 °C tends
Arean et al. [48], from the quantification of the occupancy factor and
toward white. This color was expected, because zinc is a transition
cation distribution at the different sites, described that Zn2+ occupies
element that has all d orbitals filled, and thus, it is not colored. Pig-
only tetrahedral sites independent of the copper composition in the
ments with 0 < x < 1 at 800 °C and 1000 °C showed different colours
CuxZn1-xAl2O4 spinel, while the Cu2+ ion changes its position in the
ranging from yellow to orange and red, while samples calcined at

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Fig. 11. Effect of temperature and chromophore ion content on the colourimetric variables of pigment powder.

600 °C showed dark colouring, tending to brown or black. Therefore, The Cu1Zn600 and Cu1Zn800 samples were identified as dark
increasing the temperature from 600 °C to 800 °C makes the samples bodies, a fact attributed to the non-formation of the spinel phase and
lighter visually, and increasing from 800 °C to 1000 °C allows the tones the significant presence of CuO discrete phase, which is black. This is
to become more identifiable and pronounced. In particular, the sample evidenced through the quantification of phases by the Rietveld method,
series Cu1Zn shows coloration identifiable only at 1000 °C, with a where CuO levels between 39% and 48% were found (see Table 4).
reddish hue. Furthermore, increasing of temperature to 1000 °C originates the
The Tukey, 5% analysis, indicated that all mean values of L* are CuAl2O4 phase, resulting in a dark red pigment. According to Dohna-
statistically different. As for the variable a*, only samples with x = 0 lová et al. [33], this coloration is directly linked to the material phase
and 0.1 at 600 °C and 800 °C presented the same mean values. The composition, which in this case is predominantly spinel. Bolt et al. [54]
variable b* presented the same mean values for x = 0, 0.1 and 0.4 at reported that samples of CuAl2O4 treated at 1000 °C for a relatively
600 °C. Although some values are statistically equal, it is sufficient to short period (3 h) were brown, but after more extended periods, they
say that the color is different even if only one of the CIELab variables became orange. The samples of the present work were calcined for 6 h,
presents different mean values. Thus, the variation in copper content which could influence the lighter coloration of the Cu1Zn1000 sample
and calcination temperature caused significant changes in the color of compared to that found in the literature of dark brown. The increasing
zinc-copper pigments, which confirms the visual analysis of materials in copper doping at 800 °C and 1000 °C increased a* and b*, which in-
Table 5. dicates a trend toward yellow-red. The origin of colour is the d-d
Furthermore, most of the samples showed an evident visual differ- transition within the copper ion (which is a d9 species), and these
ence in coloration between the dry powder and that dispersed in var- modifications in the coloration occur due to the ordering of the energy
nish. The values of ΔE (equation (4)) did not show a trend, and no level of the d orbitals caused by the environment of the binder field
sample had a colour difference between 0 and 1.5 (almost identical surrounding the metal [50]. The indication of the formation of the
coloration) [53]. Only samples Cu0.2Zn800, Cu0.4Zn600, and partially inverted spinel (Figs. 9 and 10) suggests changes in positions
Cu0.4Zn1000 showed ΔE values in the range of 1.5–5, which indicates a of the ions from tetrahedral to octahedral sites. It modifies its binding
noticeable difference in colour. The others presented ΔE values above 5, field, and consequently, its coloration also changes; thus, several col-
indicating that the colour difference is evident [53], confirming the ourations were observed. This variety of shades obtained through
visual analysis. copper doping in zinc is advantageous for the pigment industry, as it
Fig. 11 presents the CIELab parameters varying with the calcination can give several colourations to meet increasingly different and specific
temperature and copper content. When analyzing the luminosity (L*), demands.
its increase with the increase in the temperature for all the values of In order to predict the CIELab parameters and consequently, the
copper is verified. When the effect of copper addition is evaluated, the final colour of pigments formed under different synthesis conditions,
decrease in the L* variable is observed for all temperatures. As the surface graphs were constructed from the colourimetric data obtained
ZnAl2O4 base is white, when the chromophore dopant is added, the experimentally. Fig. 12 shows the surface profiles followed by Equa-
samples tend to take on a different shade of white and therefore darken tions (5)–(7) for L*, a* and b*, respectively. It is observed that the
(L* decreases). The copper has an incomplete d orbital, and electronic equations satisfactorily describe the experimental data and can thus be
transitions in this orbital give origin to the colours present in these used to predict the colour behaviour of the materials.
pigments.

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Fig. 12. a) Variable luminosity (L*); b) variable chromaticity a*; and c) variable chromaticity b* as a function of heat treatment temperature and copper content.

L = −95.39 − 37.86LCu + 0.3CT + 27.06LCu2 − 0.015LCuCT the dry powders were seen. The proposed model for calculating L*, a*
− 0.0002CT 2 (5) and b* based on different conditions of the calcination temperature and
copper ion content proved to be effective at reproducing the experi-
a ∗ = −12.15 − −23.07LCu + 0.035CT − 19.26LCu2 − 0.0572LCuC mental data.
− 2.48x10−5CT 2 (6)
Declaration of interests
b ∗ = −52.35 − 30.69LCu + 0.14CT − 55.74LCu2 + 0.09LCuCT
− 9.09x10−5CT 2 (7) The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influ-
CT represents the calcination temperature and LCu represents the
ence the work reported in this paper.
copper content in the spinel structure.

Acknowledgements
4. Conclusion

The authors acknowledge LEVAP, FINEP, LABNANO-AMAZON/


The CuxZn1-xAl2O4 aluminates were synthesized by combustion
UFPA network and Laboratory of Nanotecnologia Farmacêutica –
using glycine as a propellant at stoichiometric ratios, and the results
Nanofarm-UFPA for the support to the facilities used in this work. This
showed this route of synthesis to be suitable for the production of na-
work has been mainly supported by CNPq, FAPESPA, CAPES in Procad
nometric spinel powders. However, to obtain a pure phase, a heat
Amazônia 2018 process number 88881.200618/2018-01.
treatment is required. The morphological properties were not affected
by the amount of the chromophore ions but only by heat treatment. The
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