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Keywords: The starch has been investigated to obtain biodegradable films, but has disadvantages such as
Bean starch hydrophilicity and poor mechanical properties. The addition of inorganic materials can improve
TEOS mechanical properties by the synergism of the components. The aim of this study was to obtain
Hybrid films hybrid films of bean starch and different tetraethylorthosilicate (TEOS) content (5, 20 and
Sol-gel method
40 g⋅100 g−1 starch) as well as to evaluate the influence in the properties of films. The films were
prepared by casting method with hydrolysis and condensation of TEOS in situ under a controlled
pH. The films were characterized after 3 and 15 days of storage, presenting a higher value of
Young’s modulus for the film containing 40 g TEOS, lower melting temperature, more
hydrophobic surface, and a higher resistance to degradation than starch film. Furthermore,
barrier properties improved when stored for 15 days. The relative crystallinity was not affected
by adding the precursor.
1. Introduction
The effect of pollution generated by the disposal and accumulation of petroleum based plastic on the environment has encouraged
research to develop biodegradable packaging obtained from renewable sources [1]. Starch has been investigated for the preparation
of biodegradable films, due to its low cost, wide availability, and biodegradability [2,1]. Starch is a semicrystalline material
consisting of two macromolecules, amylose which consists mainly of a straight chain forming an amorphous region in the structure,
and amylopectin which gives a crystalline region [3].
The application of starch in the film production is due to the ability of amylose to form a strong and stable network in a solution,
with the strong orientation of the chains through hydrogen bonds [4]. The starch bean has 24–65% amylose content, it can vary
according to the botanical origin and cultivar. This way, due the high amylose content in bean starch, this grain becomes interesting
for developing film [5]. Carioca bean (Phaseolus vulgaris L.) is a Brazilian grain, widely consumed in Brazil, characterized by a light
brown tegument with brown stripes [6]. The bean is a legume which has been known as healthy food due to its high contents of
protein, dietary fiber as well as slowly digestible. Because of this, different researchers have studied the physicochemical and
processing properties as well as the digestibility of the grains [7,8] and bean starch [9–11]. However, the starch of legumes is not as
⁎
Corresponding author.
E-mail addresses: karinah_ol@hotmail.com (K.O. Lima), babi_biduski@hotmail.com (B. Biduski), wyller_m@hotmail.com (W.M.F.d. Silva),
silviaferreira92@gmail.com (S.M. Ferreira), mp_lara@yahoo.com.br (L.M.P. Montenegro), alvaro.guerradias@gmail.com (A.R.G. Dias),
danielabianchini.ufpel@gmail.com (D. Bianchini).
http://dx.doi.org/10.1016/j.eurpolymj.2017.02.008
Received 27 September 2016; Received in revised form 30 January 2017; Accepted 6 February 2017
Available online 08 February 2017
0014-3057/ © 2017 Elsevier Ltd. All rights reserved.
K.O. Lima et al. European Polymer Journal 89 (2017) 162–173
thoroughly studied as the cereals and tubers starches. Therefore, legume starches need to be better studied to facilitate the
developments of new applications in both food and non-food products [12,9].
Starch films may be obtained after a disruption of the granular structure of starch by the gelatinization process, and addition of a
plasticizer. The application of native starch for developing films is limited due to its hydrophilic character, which results in a film
with both poor mechanical properties and a water barrier when compared to synthetic polymers [13–17]. Thus, the use of additives,
such as glycerol (plasticizer), cellulose, and chitosan have been reported to improve the properties of the starch films [18].
Currently there is great interest in the synthesis of hybrid films, consisting of the combination of organic and inorganic
components in order to obtain specific properties by the synergism of the components [19], for instance, the association of the
flexibility of organic compounds with improved mechanical properties of an inorganic component. Thus, this enables the formation
of a hybrid network. The most common method used for the preparation of hybrid materials is the sol-gel process, which allows
control of the chemical composition at mild temperatures by hydrolysis and condensation processes [20].
The precursors usually employed as an inorganic component for the sol-gel process are organoalkoxysilane [20]; among these we
highlight tetraethylorthosilicate (TEOS), which may form small particles of silica with a high specific surface area where there are
unsaturated chemical bonds. The hydroxyl groups on the surface facilitate the dispersion of macromolecular chains in hybrid films
[21]. Some studies about a starch-inorganic hybrid materials have been carried out [21–23]. However, relevant studies on water
vapor permeability, the mechanical, and thermal characterization of hybrid films, containing only starch and TEOS, and synthesized
by sol-gel method, have not been reported in the literature. To our knowledge, this is the first report showing a complete
characterization and study of the storage time effect. The aim of this study was to investigate the incorporation of TEOS in
biodegradable films based on carioca bean starch on the structural, morphological, thermal, opacity, surface, barrier, and mechanical
properties.
2.1. Materials
Carioca bean grains (Phaseolus vulgaris L.), which were purchased from a local market (Pelotas, RS), were used for starch isolation.
Tetraethylorthosilicate 98% (Si(OC2H5)4) was obtained from Sigma-Aldrich (131903); and all the chemical reagents used in this work
had an analytical grade.
The carioca bean starch was isolated according to Rupollo et al. [10], with some modifications, such as the centrifugation of the
starch layer suspended in distilled water at 4000 rpm for 10 min. The brownish top layer was discarded; the underlayer was
resuspended in distilled water and recentrifuged at 4000 rpm for 10 min. This process was repeated once more. The resulting material
was dried in an oven with air circulation at 40 °C for 16 h until the moisture content was around 9%. The dried starch was milled
using basic analytical mill (IKA, A11, USA) and stored at 17 ± 2 °C in a sealed recipient. The starch had approximately 99% purity
(0.35% protein, 0.17% lipid and 0.055% ash).
Analysis of the amylose content, morphology, X-ray diffraction pattern, thermal analysis (gelatinization) and nature of the surface
of the carioca bean starch was performed such as describe in item 2.4, 2.5, 2.6, 2.7, 2.8, respectively.
2.4. Amylose
The starch amylose content was determined by a colorimetric method with iodine according to the method described by McGrane;
Rix and Cornell [24]. A suspension with 20 mg of defatted carioca bean starch (d.b.) and 8 mL of dimethylsulfoxide (DMSO) at 90%
was stirred and then heated in bath at 85 °C for 2 h. After cooling, the samples were transferred to a volumetric flask of 25 mL,
homogenized and adjusted volume. An aliquot of 1 mL of the solution was added 5 mL of I2/KI (0.0025/0.0065 mol/L) solution and
the volume was completed to 50 mL. The resulting solution was homogenized and allowed to stand for 15 min prior to reading
absorbance at 600 nm. To perform the standard amylose curve was used 20 mg of pure potato amylose (Sigma) and realized the same
procedure described previous, using aliquots of 0; 0.1; 0.2; 0.4; 0.6; 0.8 and 1.0 mL to determine the absorbance in a
spectrophotometer (Jenway, 6705, UK) and construction of the standard curve.
The starch morphology was visualized by using a microscope (JEOL, JSM 6610LV, USA). It focused on the sample with an electron
beam, with an accelerating voltage of 15 kV. The samples were deposited on copper tape at the aluminum stub. The sample was
covered with an Au layer using a Denton Vacuum (Desk V, USA), with the sputtering method for 110 s and 20 mA. The starch images
were performed with a magnification of 500×.
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The structural properties of the starch granule and films were determined in the X-ray diffractometer (Advance Brukers, D8,
Germany) using Cu Kα (λ = 1.5418 Å) as their source. The diffraction angle (2θ) ranged between 5 and 50°, with a target voltage of
40 kV, a current of 40 mA, a scan increment of 0.0205, and a rate of 1° min−1. The relative crystallinity (RC) was calculated as
described by Rabek [25] by the equation RC (%) = (Ac/(Aa + Ac) ∗ 100), where Ac is the area of crystalline phase, and Aa is the
area of the amorphous phase in the X-ray diffractogram.
The gelatinization characteristics of starch were determined by differential scanning calorimetry (TA-60WS, Shimadzu, Japan)
according to the method described by Vanier et al. [11]. Approximately 2.5 mg of starch were weighed in an aluminum pan to which
was added distilled water (1:3 w/w). After that the pan was hermetically sealed and allowed to stabilize for 24 h before analysis. The
sample was analyzed from 30 to 120 °C, with a heating rate of 10 °C·min−1 in a nitrogen atmosphere. An empty pan was used as a
reference. The glass transition temperature, melting temperature, and the enthalpy change were determined for the films.
Approximately 10 mg of film were weighed, the sample were analyzed from −100 to 250 °C.
The nature of the starch and films surface were analyzed by using a Shimadzu spectrometer (IRAffinity-1, Japan), coupled to an
Attenuated Total Reflectance accessory (ATR) (Pike Tech, Madison, WI.). The samples were placed on the zinc selenide crystal (ZnSe)
and the analysis were performed in the range of 4000–500 cm−1, co-adding 32 scans and spectral resolution of 4 cm−1.
Films were prepared by casting method according to Biduski et al. [26], with some modifications. The solutions were prepared
with the following proportion: 3.0 g starch:0.3 g glycerol:100 mL distilled water. The solutions were stirred at 300 rpm for 10 min at
90 °C using a thermostatized bath (Quimis, Q214M2). After this time, the filmogenic solution was cooled to 40 °C, followed by a pH
adjustment to 9.0 and a slow addition of TEOS at a concentration of 0.0 g, 5.0 g, 20.0 g and 40.0 g TEOS.100 g−1 starch. The
temperature was maintained at 40 °C for 1 h and then the solution was homogenized in an ultraturrax (IKA, T18B, Werke, Germany)
at 15.500 rpm for 10 min at room temperature. Afterwards, the solution was heated to 40 °C for 1 additional hour. Lastly, 20 g of the
solution were spread on an acrylic plate and dried in an oven with forced air circulation (Ethik, Brazil) for 20 h at 30 °C. Before
characterization, the films were stored according ASTM D882-12 [27] for 3 and 15 days in a desiccators at 25 °C ± 3 °C with a
relative humidity (RH) of 50% ± 3 using a saturated solution of magnesium nitrate hexahydrate (133, VETEC). The RH and
temperature were controlled using thermohygrometer. The films were named as ST0, ST5, ST20 and ST40, according to the TEOS
content.
2.10. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS)
The surface and cross-section morphology of the films were visualized by a scanning electron microscope (SEM) (JEOL, JSM-
6610LV, USA). For the surface analysis, the samples were adhered to the surface of a double sided copper tape at the stub; and for the
analysis of the cross section, the films were fractured under liquid N2 and adhered to the colorless glaze at the stub. The films were
covered with a gold layer and analyzed by a SEM with an accelerating voltage of 10 kV. The micrographs of the surface and cross
section of the films were performed using 1000× and 500× magnification, respectively. An elemental analysis by EDS was
performed at different positions on the cross section film.
The degradation temperature of the samples was obtained using a thermogravimetric analyzer (TA-60WS, Shimadzu, Kyoto,
Japan). Samples (4–6 mg) were heated between 30 and 550 °C at a heating rate of 10 °C.min−1 and a nitrogen flow of 50 mL·min−1.
The opacity of the films were obtained using a Minolta colorimeter (CR, 400, Japan), and was calculated as the ratio between the
value obtained from films overlapping the black standard and the value obtained from the films overlapping the white standard,
multiplied by 100 [28].
2.13. Thickness, water solubility and water vapor permeability (WVP) of the films
The film thickness was obtained by a digital micrometer (INSIZE, IP-54), according to the ASTM method F2251-13 [29], by the
average of eight measurements in random positions for each film.
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The water solubility was calculated as the percentage of dry matter of the film solubilized after immersion in water at 25 °C for
24 h according to Gontard et al. [30].
The WVP was performed according to the method ASTM E-96/E96M-14 [31] at 25 °C. The samples were sealed with paraffin films
on aluminum permeation cells (PVA-4, REGMED, Brazil) containing calcium chloride (0% RH). Permeation cells were stored in
vacuum desiccators with saturated sodium chloride solution 75% RH. The mass gain of the system was measured for 7 days.
The tensile strength, elongation and Young’s modulus of the films were evaluated in a texturometer (TA.TXplus Texture
Analyzer), according to ASTM D882-12 [27]. Eight film samples (80 mm × 25 mm) from each film were evaluated. The tensile
strength was determined by the maximum stress point from a stress-strain curve. The elongation (strain-specific) was measured as the
difference between the distance run until the film ruptured and the initial separation distance (40 mm), multiplied by 100. The
Young's modulus was calculated from the inclination of the initial linear region of the stress-strain curve.
Contact angle films were measured using a Drop Shape Analyzer (Kruss) and software- DSA4. The sessile drop method was used
with deionized water; a 3 µL droplet of deionized water was gently deposited on the film using a microsyringe and observed with a
digital microscope. The values reported are averages of three measurements performed in different areas of sample surface.
The analytical determination of the samples was performed in triplicate. The average values and standard errors were
demonstrated for each result, except for the relative crystallinity and thermal analysis of the starch and films. At first, the results were
evaluated by a Q test for rejection of data. After that, the results were compared by Tukey test at a 5% level of significance by an
analysis of variance (ANOVA) or a t test to compare the two means, when necessary.
The carioca bean starch showed 34.1% of amylose. According to Singh [5], bean starch presents a high content of amylose,
between 24 and 65%. Therefore, due to its amylose content, the bean starch is an interesting carbohydrate for the development of
films. Amylose is a biopolymer with linear chains and when in a solution, it tends to form a strong and stable network through
hydrogen bonds between the hydroxyl groups [4].
Fig. 1A shows the morphology of the starch granules of the carioca bean obtained by SEM. The granules have oval and spherical
morphologies with the size range between 12 and 36 µm, as well as smooth surfaces without cracks, as reported by Vanier et al.[11].
According to XRD pattern, starches can be classified as A-type (cereals), B-type (tubers), or the mix of both, C-type (leguminous
and some seeds). Carioca bean starch presents a C-type diffraction pattern, which is very common in legume plants. Peaks observed in
the diffraction angles (2θ) 5.6, 15, 17 and 23° (Fig. 1B) are typical for this type of starch. Similar peaks were observed in the study
carried out by Rupollo et al. [10] with carioca bean starch stored in different atmospheric conditions. The carioca bean starch used in
this study had 34.0% of RC.
The characterization of the carioca bean starch by DSC showed that the onset temperature, the peak temperature and the endset
temperature of gelatinization were 66.9, 73.7 and 81.2 °C, respectively. Besides, the enthalpy change of gelatinization of 9.9 J·g−1
was calculated.
Fig. 2 shows the ATR-FTIR spectra of bean starch (Fig. 2A). According to the results shown in Fig. 2A, the spectrum of bean starch
has a broad band centered at 3300 cm−1, which is assigned to OeH stretching modes. Bands between 3000 and 2800 cm−1 are
assigned to CeH antisymmetric and symmetric stretching modes of methylene groups. Due to the hydrophilic character of the bean
starch, the spectrum also shows a band at 1640 cm−1, which is assigned to HeOeH deformation modes of water adsorbed on the
surface. The highlighted region between 1160 and 854 cm−1 is assigned to CeOeC vibrational modes of glycosidic bonds of starch
[32].
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Fig. 1. Image of carioca bean starch granules (500×) (A), X-ray diffractogram of bean starch (B) and films (C) ST0 (a), ST5 (b), ST20 (c) and ST40 (d) with highlighted
peaks.
During the reaction and aging time is expect to occur the condensation of the biopolymer matrix and the inorganic precursor, the
broad band assigned to OeH stretching modes between 3500 and 3000 cm−1 suggests a large extension of hydrogen bonds between
the components of the film [32].
Fig. 2. ATR-FTIR spectra of bean starch (A) and films (B) ST0 (a), ST5 (b), ST20 (c) and ST40 (d).
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Fig. 3. Images of the surface (A, C, E, G) and the cross section (B, D, F, H) of the ST0 (A, B), ST5 (C, D), ST20 (E, F) and ST40 (G, H) films.
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Table 1
Distribution of Si in the films with different TEOS content.
Films
recrystallization of amylose in single helices involving glycerol [34]. Peaks in the same 2θ angles, 5.6, 15, 17, 19.5, 22, and 24°, were
observed for all films (Fig. 1C). It should be noted that the low ordering degree in the starch films (around 10%) hinders observation
of any difference in the crystallinity of the films by XRD analysis.
The formation of stable crystalline regions in polymeric materials requires that an economical close packed arrangement of the
chains can be achieved in three dimensions, imposes restrictions on the type of chain that can crystallize most readily. Linear and
symmetrical chains allow the formation of regular close packing. In addition, chains possessing groups that encourage strong
intermolecular attraction thereby stabilizing the alignment of chains [35]. Starch chains have hydroxyl groups that can interact by
hydrogen bonds each other and stabilize the structure of biopolymer. It should be reminded that starch is formed by both linear and
branched chains, which results in polymeric material with lower degree of crystallinity. The crystallinity of starch films is lower than
that observed in the native starch due the addition of components with lower molecular weight, such as glycerol. Glycerol also
interact by hydrogen bonds and can destroy the interactions among starch chains.
3.2.3. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS)
Initially, through a visual subjective evaluation all bean starch films had a homogeneous appearance, without blisters. The side of the
film in contact with the Petri plate presented a higher brilliance in all cases. The global appearance of the ST5 and ST20 films was not
affected by the addition of TEOS. On the other hand, the ST40 film was the most opaque, with different degree of opacity on the same film.
The images of the surface and the cross section of films prepared with different TEOS content are shown in Fig. 3 (A, C, E, G) and
(B, D, F, H), respectively. The numbers inside the images of the cross section indicates the region where EDS analyses were
performed. The surface of films containing the inorganic precursor TEOS is more compact than that observed for the film synthesized
without TEOS. Xiong et al. [21] have studied the addition of nano-SiO2 in films of corn starch and polyvinyl acetate. The authors have
reported that the addition of nano-SiO2 results in films with smooth and compact surface, suggesting that an increase in the
miscibility and compatibility of components had occurred in the film. In addition, the authors explained that nanoparticles of silica
have unsaturated bonds on the surface, which favors the hydrogen bonds of silica with hydroxyl groups of starch chains and oxygen
atoms of vinyl polyacetate, as well as the formation of SieOeC bonds. This may explain the compact morphology of the films in this
study, suggesting the presence of interactions between starch and an inorganic precursor.
The EDS analysis, Fig. 3(B, D, F and H), obtained a semi quantitative analysis of different points in the cross section of the films. If
we consider that the organic components of films are richer in C and O atoms, while the inorganic component is richer in Si and O
atoms, the EDS analysis can show the distribution of these components in the film. The EDS analyses showed only C and O atoms for
the film ST0. On the other hand, the films containing TEOS showed C, O and Si atoms distributed throughout the film.
The EDS analyses (Table 1) showed that the distribution of Si was not homogeneous for the films with more than 5% of TEOS.
Whereas the other films was observed the Si content is higher in the border than the center for films containing higher TEOS content.
The SEM images of surface, Fig. 3(E and G) showed some concentration of white dots on the surface, which is not observed in the ST5
film (Fig. 3C). These results suggest the segregation of inorganic material in the border of films due to an excess of the inorganic
precursor. A probably saturating SieOH bonds between starch and silica could be occurred, decreasing the intensity band around
900 cm−1 as observed in the FTIR analysis.
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Table 2
Thermal properties of bean starch films with different TEOS content.
TEOS content (%) Tm onset (°C) Tm peak (°C) Tm endset (°C) ΔTm (endset- onset) (oC) ΔmH (J·g−1) Tg (°C)
Tm onset: initial crystalline melting temperature; Tm peak: peak crystalline melting temperature; Tm endset: final crystalline melting temperature; ΔTm: temperature
variation; ΔmH: enthalpy change; Tg: glass transition temperature.
chains with decreasing the temperature analysis. Polymeric materials show a glassy behavior below the Tg. On the other hand, the
chains of the polymeric material are flexible above the Tg [37]. According to Frone, Nicolae, Gabor, and Panaitescu [38], certain
factors can influence the increase of the characteristic glass transition temperature and melting temperature, such as crosslinking,
interactions between chains, and the release of water. The increase in Tg with the addition of TEOS (Table 2, Tg) may be associated
with reduced mobility of the polymer chains, which may suggest a strong interaction between the starch chains and the precursor
through inter- and intramolecular hydrogen bonds, which gives a greater rigidity for these films. Jia et al. [19] found similar results
when studied preparation and properties of poly(vinyl alcohol)/silica nanocomposites derived from copolymerization of vinyl silica
nanoparticles and vinyl acetate.
Fig. 4. Decomposition temperature curves of the ST0 (a), ST5 (b), ST20 (c), and ST40 (d) films.
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Table 3
Color, opacity and mechanical properties of bean starch films with different TEOS content, stored for 3 and 15 days.
3 15
b ns
Thickness (mm) 0 0.103 ± 0.00 0.099 ± 0.00bc
5 0.106 ± 0.00b* 0.097 ± 0.00c
20 0.107 ± 0.00b* 0.104 ± 0.00b
40 0.114 ± 0.00a ns 0.118 ± 0.00a
Different lowercase letters in the same column (for each parameter) represent significant differences between the averages submitted to the Tukey test (p < 0.05). *
and ns are significant and not significant, respectively, for values in the same line submitted to the t test at 5% probability of error.
Table 3 shows a gradual increase of the water solubility at 3 days of storage as the TEOS content is increased, presumably by
forming hydrophilic species, such as unsaturated silica particles and small organic molecules containing hydroxyl groups, which are
leached from the films during solubility analysis. The water solubility decreased at 15 days of storage, probably due to an improved
interaction between the components of the film during the aging process, which convert silanol groups (SieOH) of silica and
alcoholic groups (CeOH) of starch and glycerol in less available species for interactions with water, such as SieOeSi and SieOeC.
Besides, strong hydrogen bonds between all components of the film could act as crosslinking points between chains and difficult the
solubility of films.
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Fig. 5. Water vapor permeability (WVP) values of bean starch films with different TEOS contents stored for 3 and 15 days and analyzed during 7 days. The heights of
columns represent the mean ± deviation values, different letters (a,b,c,d) on the columns indicate significant difference between ST0, ST5, ST20, ST40, and different
letters (A,B,C,D,E) on the columns indicate significant difference between the days to same films submitted to the Tukey test (p < 0.05).
melting temperature of films can be associated to this difficulty in ordering the chains.
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Fig. 6. Images of the contact angle (CA) of the ST0 (A), ST5 (B), ST20 (C) and ST40 (D) films.
ST0, ST5, ST20 and ST40, respectively. It is known that an increase in the contact angle indicates an increase in film hydrophobicity.
According to Slavutsky and Bertuzzi [47] the formation of hydrogen bonds between chains reduces the interaction between water and
the film surface, which corroborates the increase in hydrogen bonds observed in FTIR results.
Thus, a correlation between TEOS content and contact angle can be observed, since the contact angle increases as the inorganic
precursor is added. Organic components containing hydroxyl groups and inorganic precursor probably interact by strong hydrogen
bonds enough so that act as non-covalent crosslinking points on the chains presenting more hydrophobic surface.
4. Conclusion
Homogeneous, bubble-free and transparent hybrid films of carioca bean starch and TEOS were synthesized successfully. The TEOS
content and storage time of films develop an important role in the mechanical and barrier properties of the films. The mechanical
performance of the hybrid films were improved by adding 40% of the TEOS, which suggests a strong interaction between the
components. The water vapor permeability and solubility of films in water were improved when the films were stored for 15 days,
allowing the aging process for both starch and the inorganic precursor. Films with a higher TEOS content show more hydrophobic
surface, as well as a higher opacity and migration of silica to the border of the film. The migration of silica to the border could avoid
the reorganization of the starch chains, and lead to a lower melting temperature for the films.
Acknowledgements
We would like to thank CAPES, CNPQ (Ação transversal n° 06/2011 – Casadinho/Procad – Process n° 552197/2011-4) and
FAPERGS for project financing, CEME-SUL for the microscopy and XRD analyses, and professor Daniel Eduardo Weibel of IQ/UFRGS
for the contact angle analyses.
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