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J Appl Phycol

DOI 10.1007/s10811-013-0082-8

The effect of seaweed composite flour on the textural


properties of dough and bread
Hasmadi Mamat & Patricia Matanjun & Salwa Ibrahim &
Siti Faridah Md. Amin & Mansoor Abdul Hamid &
Ainnur Syafiqa Rameli

Received: 23 May 2013 / Revised and accepted: 4 July 2013


# Springer Science+Business Media Dordrecht 2013

Abstract Seaweeds as food and seaweed-derived food Introduction


flavors, colors, and nutrients are attracting considerable com-
mercial attention. In the baking industries, hydrocolloids are The use of food additives has become a common practice and
of increasing importance as bread making improvers, where it is widely used in the baking industry. In the baking indus-
their use aims to improve dough handling properties, in- try, hydrocolloids are of increasing importance as bread
crease the quality of fresh bread, and extend the shelf life making improvers, where their use aims to improve dough
of stored bread. Seaweeds contain a significant amount of handling properties, increase the quality of fresh bread, and
soluble polysaccharides and have the potential function as a extend the shelf life of stored bread. Hydrocolloids, com-
source of dietary fiber. In this study, red seaweed monly named gums, are substances consisting of chain poly-
(Kappaphycus alvarezii) powder was incorporated (2–8 %) mers, usually with colloidal properties, that in water-based
with wheat flour and used to produce bread. The effect of systems produce gels, i.e., highly viscous suspensions or
seaweed composite flour on dough rheological properties solutions with low dry substance content (Hoefler 2004).
and the quality of bread was investigated using various Dickinson (2003) defines hydrocolloids as all the polysac-
techniques. Farinograph tests were applied to determine the charides that are extracted from plant, seaweeds, and micro-
effect of seaweed powder on the rheological properties of bial sources, as well as gums derived from plant exudates,
wheat flour dough, while texture profile analysis (TPA) was and modified biopolymers made by the chemical treatment
used to measure the textural properties of dough as well as of cellulose.
the final product. The results showed that the additions of High-quality bakery products have various attributes, in-
seaweed powder (2–8 %) increased the water absorption of cluding high volume, uniform crumb structure, tenderness,
the dough. TPA results showed that the addition of seaweed shelf life, and tolerance to staling. Therefore, the quality of a
powder decreased stickiness properties. Bread produced finished bakery product can be influenced by the addition of
with seaweed composite flour showed higher values of substances that affect these properties, as hydrocolloids do.
firmness. These polysaccharides are used in food production as pro-
cessing aids to provide dietary fiber or to impart specific
Keywords Seaweed composite flour . Texture profile functional properties to the products. They are able to im-
analysis . Bread properties . Dough properties prove food texture, retard starch retrogradation, improve
moisture retention, and enhance the overall quality of the
products during storage (Stauffer 1990).
Seaweeds contain large amounts of polysaccharides, no-
tably cell wall structural polysaccharides that are extracted
Electronic supplementary material The online version of this article by the hydrocolloid industry: alginate from brown seaweeds
(doi:10.1007/s10811-013-0082-8) contains supplementary material, and carrageenans and agar from red seaweeds. Seaweed
which is available to authorized users.
contains a significant amount of soluble polysaccharides
H. Mamat (*) : P. Matanjun : S. Ibrahim : S. F. Md. Amin : which have a potential as processing aids, provide dietary
M. Abdul Hamid : A. S. Rameli
fiber, and can be used as significant food additives to per-
School of Food Science and Nutrition, Universiti Malaysia Sabah,
88400 Kota Kinabalu, Sabah, Malaysia form specific purposes. The principal commercial seaweed
e-mail: idamsah@ums.edu.my extracts continue to be the three hydrocolloids: agar,
J Appl Phycol

alginates, and carrageenans. Seaweeds as food and seaweed- epiphytes were removed. They were then placed in a freezer
derived food flavors, colors, and nutrients are attracting (−20 °C) immediately after collection. The seaweed sample was
considerable commercial attention. The processed food in- dried using a cabinet dryer at 40 °C for 24 h. Dried ground
dustry is still the primary market for seaweed hydrocolloids, seaweed (2, 4, 6, and 8 %) was mixed with wheat flour to
where they serve as texturing agents and stabilizers. produce bread. The ground samples were stored in airtight plastic
Several studies have been carried out showing the poten- containers and stored at −20 °C for further use. High-protein
tial use of seaweed hydrocolloids in the baking industry. wheat flour (14 % protein) and other raw materials for bread
Dziezak (1991) found that hydrocolloids can influence the production were procured from the local market.
rheology and texture of aqueous systems by stabilizing
emulsions, suspensions, and foams. Hydrocolloids can mod- Bread making procedure
ify starch gelatinization (Rojas et al. 1999) and extend the
overall quality of the product over time. In addition, an A straight dough process was carried out to prepare the bread
improvement in wheat dough stability during proofing can samples. A basic bread formula, based on flour weight, was
be obtained by the addition of hydrocolloids, such as sodium used: 100 g of wheat flour/composite flour, water up to 500
alginate and κ-carrageenan (Rosell et al. 2001a). Alginate Brabender units (BU) consistency, 10 % sugar, 8 % vegetable
and its salts have wide applications due to their thickening, shortening, 1.2 % dry yeast, and 1.2 % salt. The dough was
emulsifying, gelling, and stabilizing behaviors, in addition to optimally mixed, fermented for 10 min, divided into 450-g
their capacity to retain water (Draget 2000; Khotimchenko pieces, hand molded and sheeted, and then put into tin pans for
et al. 2001). The usage levels for alginates are cost-driven proofing (RH 85 %) at 38 °C for 90 min. The breads were
and range between 0.5 and 1.5 % in food applications baked in an electric oven for 37 min at 190 °C. The bread
(Brownlee et al. 2005). Guarda et al. (2004) reported that quality attributes were evaluated after cooling for 2 h at room
alginates showed an anti-staling effect. The ability of algi- temperature.
nates to decrease the staling rate of bread samples was
attributed to inhibiting interactions between gluten and Dough rheological characteristics
starch (Davidou et al. 1996).
Hydrocolloids also modify the pasting properties of starch Farinograph characteristics
(Rojas et al. 1999; Rosell et al. 2001a, b). These starch
properties, which include gelatinization temperature, paste Farinograph characteristics were determined according to
viscosity, and retrogradation of the starch, affect cake bak- the AACC method (AACC 1983). The following parameters
ing, the final quality of cakes (Miller and Trimbo 1965), and were determined in a Brabender farinograph: water absorp-
staling behavior of baking products (Armero and Collar tion (percentage of water required to yield a dough consis-
1996, 1998). Several studies have been carried out showing tency of 500 BU), dough development time (time to reach
the potential use of hydrocolloids in bread making: wheat maximum consistency), stability (time wherein dough con-
bread (Guarda et al. 2004; Rosell et al. 2001b), whole wheat sistency is at 500 BU), mixing tolerance index ((MTI) con-
bread (Bell 1990), rye bread (Mettler and Seibel 1995), sistency difference between height at peak and 5 min later),
protein-fortified starch bread (Christianson et al. 1974), and and elasticity (bandwidth of the curve at the maximum
frozen bread dough (Ribotta et al. 2004). The use of hydro- consistency).
colloids as anti-staling agents in bread has also been studied
(Armero and Collar 1996, 1998; Davidou et al. 1996). Dough stickiness
Hydrocolloids have been used as gluten substitutes in the
formulation of gluten-free breads due to their polymeric Dough stickiness was determined by following the method of
structure (Ylimaki et al. 1998). The objectives of this study Stable Micro System Ltd. (1995) using a texture analyzer (TA-
were to evaluate the effect of seaweed composite flour on XT2, Stable Micro Systems Ltd., England). Dough was
dough rheological properties and the quality of bread using rounded, sheeted, and molded as in bread making. The dough
various techniques. was then divided into 5-g pieces for each test. The dough was
placed into the chamber of a Stable Micro System/Chen–
Hoseney dough stickiness cell and then closed with a die by
Materials and methods screwing. After that, it was extruded through the holes on the
die by rotating the internal screw. A sample of this first
The red seaweed species (Kappaphycus alvarezii) was harvested extrusion was discarded from the die surface using a spatula.
from Universiti Malaysia Sabah farms in Semporna, Sabah The screw was then rotated once again until a 1-mm height of
(north coast of North Borneo), Malaysia. Fresh seaweeds were dough sample was extruded through the die. The stickiness of
thoroughly washed with distilled water, and their holdfasts and the dough was determined using an adhesive test at a pre-test
J Appl Phycol

Table 1 Farinograph analysis


results of the seaweed bread Samples Water absorption (at 500 BU) (%) Development time (min) Stability (min) MTI

F1 58.53±0.11 d 8.33±0.35 b 6.73±0.37 c 72.00±3.60 d


Values with the same letters have F2 65.47±1.62 c 8.56±0.32 b 7.43±0.40 b 103.33±19.29 ac
no significant difference F3 71.17±0.05 b 8.73±0.28 b 7.20±0.20 b 99.00±10.583 c
(p>0.05) F4 76.10±0.26 a 8.77±0.40 b 7.63±0.32 b 95.00±1.00 b
F1 0 %, F2 2 %, F3 4 %, F4 6 %, F5 77.63±0.20 a 11.90±0.17 a 11.73±0.37 a 105.00±10.14 a
F5 8 % seaweed powder

speed of 2.0 mm s−1, a test speed of 2.0 mm s−1, and a post-test Bread texture
speed of 10.0 mm s−1 with a 25-mm Perspex cylinder probe.
The maximum force reading from the highest positive peak is Bread hardness was determined according to the standard
an indicator of the stickiness of the dough. method published by AACC (Method 74-09 (AACC 1986))
using the texture analyzer (TA-XT2). After storage for 1 day,
Evaluation of bread quality bread slices of standard thickness (1.25 cm) were prepared,
and the first two slices of bread from either end were exclud-
Loaf volume ed from testing. Two slices of bread were stacked, and the
force required to compress them to 25 % of their height was
Mass and volume were measured 1 h after the removal of bread measured using a 3.5-cm diameter cylindrical probe with a
loaves from the oven. Loaf volume was determined by the pre-test speed of 2 mm s−1, a test speed of 1.7 mm s−1, and a
sesame seed displacement method, and specific volume was post-test speed of 10 mm s−1. Three measurements per loaf
obtained by dividing the volume by the loaf mass (Sangnark for replication were recorded, and three replications were
and Noomhorm 2004). done per batch. Each time of measurement was taken, the
maximum peak force value was recorded, and the average
Crumb color was calculated in force units.

Color characteristics were studied by measuring lightness (L), Statistical analysis


redness (a), and yellowness (b) (Fig. 1) using a Minolta CR-
400 spectrophotocolorimeter (Konica Minolta Sensing, Inc., Mean and standard deviation (SD) were calculated for each
Japan). Each loaf of bread was cut into slices, with each slice measurement where applicable. All of the tests were carried
being 2.5-cm thick. Ten samples were collected from the out in triplicate. Significant differences were calculated
middle of each crumb for color measurement. A replication using SPSS Windows 6.0.
was represented by the average of ten samples.

Results

Farinograph analysis results are summarized in Table 1. The


addition of 2–8 % seaweed powder to dough formulations
significantly increased the water required to achieve 500 BU.
The water absorption of dough ranged between 58.53 and
77.63 %, with the highest amount of seaweed powder show-
ing the highest water absorption and vice versa. A similar
trend was observed in the development and stability time of
the dough. These parameter values were increased with the
addition of seaweed powder; however, no significant differ-
ence was observed between the means of samples F1, F2, F3,
and F4. F5 showed the longest time required for dough
development. The mixing tolerance index of sample F5 (8 %
seaweed flour) indicated a maximum value of 105 BU, while
sample F1 (control) showed a minimum tolerance index of 72
BU. The tolerance index showed no specific trend, whereas
Fig. 1 L, a, and b Hunter Lab color solid F2 had a higher MTI compared to F3 and F4.
J Appl Phycol

Table 2 Firmness of the seaweed bread (TPA) during storage

Formulation Day

0 1 2 3 4

F1 284.73±51.52 a 703.10±152.67 a 803.17±74.44 a 1010.01±379.76 a 1026.61±372.07 a


F2 476.35±7.18 bc 1151.60±266.79 a 1042.96±291.35 a 1361.17±376.54 a 1044.88±158.64 b
F3 396.48±31.49 ab 1048.11±150.70 a 1160.03±256.81 a 1534.12±733.30 a 1275.13±257.13 ab
F4 330.15±40.32 ab 1006.73±689.40 a 1007.28±382.07 a 1029.03±334.08 a 1510.07±805.81 ab
F5 587.51±177.15 c 1202.63±478.57 a 1413.34±552.84 a 2020.19±790.21 a 2076.98±740.04 b

Values with the same letters have no significant difference (p>0.05)


F1 0 %, F2 2 %, F3 4 %, F4 6 %, F5 8 % seaweed powder

The stickiness values are shown in Fig. 2. The results with the results showing that the addition of seaweed powder
obtained showed that the addition of seaweed powder decreased the volume of the bread produced. F1 was signifi-
influenced the stickiness properties of the dough produced. cantly different from the other samples. The texture profile
The stickiness values ranged between 37.55 and 41.52 g. analysis results obtained showed that the firmness of the bread
However, no significant difference was observed in any of increased over the period of storage, as did the percentage of
the samples studied (F1–F5). Samples without seaweed pow- seaweed powder used in the formulation. Color analysis results
der showed the highest adhesion, whereas F1 was significant- showed that the crumb L and b values of the bread were
ly different from the other samples. significantly affected by the addition of seaweed flour. The
The breads produced with and without seaweed powder average L values of seaweed bread ranged between 58.02 and
are shown in Fig. 3. The crumb L and b values of bread were 45.37. The results showed that the addition of seaweed flour
significantly affected by the addition of seaweed flour. The used in the formulation decreased the lightness and increased
average L values of seaweed bread ranged between 58.02 the yellowness of the bread crumb obtained.
and 45.37. The results showed that the addition of seaweed
flour in the formulation decreased the lightness and in-
creased the yellowness of the bread crumb obtained. Discussion
The volume, firmness, and crumb color of the bread were
measured to determine the effect of seaweed powder on the The rheological characteristics are determined by the quality
quality of the bread produced (Fig. 4, Tables 2 and 3). The of the dough during processing as well as the quality of the
volume of the breads ranged between 1,114 and 1,527 mL, final product produced. According to Wade (1988), dough

a a
40 a a
a

35

30
Stickiness (g)

25

20

15

10

0
F1 F2 F3 F4 F5
Sample
Fig. 2 Stickiness properties of the seaweed dough. The same letter Fig. 3 Seaweed bread produced with different percentages of seaweed
denotes values not significantly different (p>0.05) from the other powder. F1 control, F2 2 % SWF, F3 4 % SWF, F4 6 % SWF, F5 8 %
(n=10) SWF
J Appl Phycol

1600 c
According to our findings, the addition of seaweed de-
1400 b
creased the stickiness, work of adhesion, and cohesiveness/
b b dough strength. Stickiness is defined as the maximum force
1200 a necessary to overcome the attractive forces between the surface
of the food and the surface of the probe with which the food
Voulume (ml)

1000
comes into contact. Gluten fractions have been shown to be
800 important determinants of dough stickiness. A gluten network
is only slightly developed for the dough with higher seaweed
600 powder as compared to the control.
400
The bread volumes ranged from 1,114 to 1,527 cm3. It can
be seen that the bread density was affected by the amount of
200 seaweed powder used. The addition of seaweed decreased
the bulk density of the bread produced. The lowest volume
0
F1 F2 F3 F4 F5 was obtained for samples with the highest seaweed flour
Sample percentage (F5). There are two factors contributing to the
Fig. 4 Volume of the seaweed breads for each formulation. The same findings obtained: the ability of hydrocolloids to absorb
letter denotes values not significantly different (p>0.05) from the other more water, which could suppress the amount of steam
(n=5) generated, resulting in reduced volume of loaf (Gill et al.
2002); and the addition of seaweed powder, which could also
disrupt the gluten network that contributed to the low expan-
that is too firm or too soft will not process satisfactorily on the sion of the loaf.
appropriate dough-forming equipment and will not yield a Increasing the concentration of seaweed powder imparts
satisfactory product. A farinograph analysis of flour samples better color to the crumb. For this reason, crumb color was
is summarized in Table 1. The results showed that the more affected by the protein content: bread with the highest
farinograph properties of seaweed composite flours are amount of seaweed powder showed the darkest crumb, and
strongly dependent on the seaweed content used. Seaweed the lowest seaweed powder (F1) had the lightest bread
powder contributed to the high water-absorbing capacity as it crumb.
competed for water with other constituents. This is in agree- According to AACC (1999), bread firmness is defined as
ment with a previous study by other researchers (Friend et al. the force required to compress the crumb at a fixed distance
2003; Rodge et al. 2012). According to Friend et al. (2003), or to evaluate freshness, defined as the distance that a fixed
this is due to the hydroxyl groups in the hydrocolloid struc- force will compress a crumb. Bread firmness results obtained
ture, which allow more water interactions through hydrogen from texture profile analysis showed that crumb firmness of
bonding. The addition of seaweed powder also increased the the bread increased with the increasing seaweed powder and
development and stability time of the dough. Dough stability also increased with the period of storage. The increase in
is a measure of the time needed for the curve to stay at or hardness of the bread crumb may be a consequence of the
above 500 BU. The stability value is an indication of flour thickening of the walls surrounding gas cells, as proposed by
strength, with higher values suggesting stronger dough. Most Rosell et al. (2001b). Generally, water promotes starch re-
commercial bread flours have a stability value of up to 10 min crystallization, and indeed the water content of breads with
(Mohamed et al. 2006). The mixing tolerance index parameter higher amounts of seaweed powder was significantly higher
represents the resistivity of wheat flour to the mixing, where than that of the control (results not presented). Guarda et al.
higher mixing tolerance index values indicate stronger flour. (2004) reported that breads containing hydrocolloids showed

Table 3 Color analysis results


of the seaweed bread Formulation Parameter

Brightness Redness Yellowness

F1 56.09±9.57 ab −0.55±0.79 a 8.33±0.79 a


Values with the same letters have F2 56.97±5.06 ab −0.99±0.94 a 11.90±0.64 b
no significant difference F3 58.02±5.44 b −0.97±0.14 a 12.97±0.82 b
(p>0.05) F4 50.11±4.37 ab −1.03±0.11 a 11.94±0.46 b
F1 0 %, F2 2 %, F3 4 %, F4 6 %, F5 45.37±6.16 a −0.79±0.29 a 12.82±1.35 b
F5 8 % seaweed powder
J Appl Phycol

a lower loss of moisture content after baking due to higher Dickinson E (2003) Hydrocolloids at interfaces and the influence on the
properties of dispersed systems. Food Hydrocoll 17:25–39
water retention in the crumb.
Draget KI (2000) Alginates. In: Phillips GO, Williams PA (eds)
In conclusion, seaweed has a great potential to be used as Handbook of hydrocolloids. Woodhead, England, pp 379–395
an important ingredient in food processing. This study showed Dziezak JD (1991) A focus on gums. Food Technol 45:115–132
that seaweed could be used as a part of the ingredients in bread Friend CP, Waniska FR, Rooney LW (2003) Effects of hydrocolloids on
processing and qualities of wheat tortillas. Cereal Chem 70:252–
production. Up to 8 % of seaweed powder could be used to
256
replace wheat flour while maintaining the quality of the final Gill S, Vasanthan T, Ooraikul B, Rossnagel B (2002) Wheat bread
product, as compared to bread produced without the use of quality as influenced by the substitution of waxy and regular
seaweed powder. The addition of seaweed powder increased barley flours in their native and extruded forms. J Cereal Sci
36:219–237
the water absorption of the dough and other farinograph
Guarda A, Rosell CM, Benedito de Barber C, Galotto MJ (2004)
parameters. In addition, seaweed powder also influenced Different hydrocolloids as bread improvers and antistaling agents.
dough and bread textural properties where stickiness, volume, Food Hydrocoll 18:241–247
firmness, and crumb color showed significant impact on the Hoefler AC (2004) Hydrocolloids. Eagan Press, St. Paul
Khotimchenko YS, Kovalev VV, Savchenko OV, Ziganshina OA
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(2001) Physical–chemical properties, physiological activity, and
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Acknowledgments The authors would like to thank the Seaweed Biol 27:S53–S64
Research Unit, Universiti Malaysia Sabah for awarding this research Miller BS, Trimbo HB (1965) Gelatinization of starch and white layer
grant. cake quality. Food Technol 19:640–648
Mettler E, Seibel W (1995) Optimizing of rye bread recipes containing
mono-diglyceride, guar gum, and carboxymethylcellulose using a
maturograph and an oven rise recorder. Cereal Chem 72:109–115
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