USER’S MANUAL

OPERATING & MAINTENANCE

RGL-L : RUNWAY GUARD LIGHT(LED)

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Operating and Maintenance 1

EDITION RECORD

This Edition Record of <Operating & Maintenance Manual >is written in below Table
and we will supply our customers with the latest edition as well as products.
This Manual can be revised without notice according to better improvement for
operating and maintaining products. But we will distribute newly updated manuals that
are published as the form of Books or CDs to our customers as quickly as possible.

Notice> It is NOT included in the information of discontinue lines products and parts in
this manual.

EDITION NO. CONTENTS DATE SIGN

1.0 Published firstly 2009-12

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CONTENTS

1. General

1.1 Knowledge before operation (use)

1.2 Cautions for Safety

1.3 Quality Guaranty

2. Product Specification

3. Installation

4. Maintenance and Procedure

5. Fixing method when out of order

6. Storage and Transport

7. Drawing & Parts list

Operating and Maintenance 3

1. General

1.1 Knowledge before operation (use)

Please read carefully this manual (esp. warning & notice) before the products is used.

And then use and apply to these correctly.

Nevertheless, if you don’t understand how to use, please contact with us – the contact

line is below - and solve the question and then deal with installation, operation,

maintenance.

This manual has to be delivered primarily to persons in charge of operating and

maintenance.

And we wish that this manual keeps close to you so that can read whenever need.

Company: YOUYANG AIRPORT LIGHTING EQUIPMENT INC. KOREA

Department: Quality Assurance Team
Tel: +82-31-422-0021
Fax: +82-31-424-6044
E - Mail youyang@youyang.co.kr

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1.2 Cautions for Safety

Keep this Caution to use products safely and correctly to prevent before any troubles

and dangerous cases are occurred.

For using the function of products sufficiently and safely, use products after reading

carefully this Manual.

The Caution means as below and consist of 2 kinds:

When user does violate this Manual instruction, it

WARNING could cause serious injury and death to user.

When user does violate this Manual introduction,

NOTICE it could cause light injury to user and made
products troubles.

Operating and Maintenance 5

1.2.1 Warning

WARNING

1. Do not repair work when Power is ON and electrical circuit operated. Otherwise this
will make Electric Shock to user.
2. Do not cabling work and disassembly work, except for the regular inspection, even
when Power is not connected. Otherwise this will make Electric shock to user.
3. Do not work and touch the product with wet hands. Otherwise this will make Electric
shock to user.
4. Do not use when a Cable is peeled off and damaged. Otherwise this will make
Electric shock to user.
5. Do make sure fastening and fixing after installation of product.

1.2.1 Notice

NOTICE

1. Please use the input power within allowed range. Otherwise this will make product
damage and may cause fire.
2. Please do not make water or foreign substance input to product. Otherwise this will
make product damage and may cause fire.
3. Please use correct parts that correspond to those products. Otherwise this will make
product damage and may cause fire.
4. Please do not make product inside cabling change by arbitrary. Otherwise this will
make product damage and may cause fire.
5. Please do handling or maintenance by trained and qualified technician only. If
persons at random do, this will make product damages and trouble.

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1.3 Quality Guaranty

The period of quality guaranty of products applied to this manual is one year from the

day of supply to site. But the consumable parts are not applied to quality guaranty.

For period of quality guaranty, the troubles caused by products’ defects will be free of

charge, but that by user mistakes and misuse will be charged.

Product Guaranty Period

Div. A/S charge Guaranty & support period

free A/S 1 year from the day of supply to site

Product
defect
charge A/S 10 years from guaranty period finishing.

Free A/S None

User defect
Charge A/S 10 years from guaranty period finishing.

Operating and Maintenance 7

 2. Product Specification

2.1 RGL-L : RUNWAY GUARD LIGHT

No Item Specification In compliance with

Temperature scope -20 ~ +45℃ FAA: AC 150/5345-46

Humidity Scope 0 ~ 90% FAA: AC 150/5345-46

Environmental
3 It must stand against strong rain, snow,
Property Temperature shock FAA: AC 150/5345-46
temperature shock.

Wind velocity It must stand against 90m/s. FAA: AC 150/5345-46

Input Power 6.6A series load circuit FAA: AC 150/5345-46

Power consumption 25VA -

Electrical Flickering cycle 30 ~ 60 times -

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Property
Lamp Type LED -

Lamp Spec LED 2 * 12 EA N/A

Lamp Lifespan 50,000 hours -
Color Yellow ICAO, Annex 14
Vertical Angle Horizontal Angle
Beam Angle ICAO, Annex 14
±8° ±8°
Average Light
Above 300 cd ICAO, Annex 14
Intensity
Minimum Light
Photometric Intensity within Above 150 cd ICAO, Annex 14
5
Property average
Minimum Light
Above 100 cd ICAO, Annex 14
Intensity within 33%
Minimum Light
Above 30 cd ICAO, Annex 14
Intensity within 10%
Yellow Scope
Chromaticity ICAO, Annex 14
( x: 0.5945, y: 0.40355)
Height Below 600㎜ FAA: AC 150/5345-46
Mechanical
6 Light Weight 9.6kg N/A
Property
Size 530 × 380 mm N/A

Surface Coating Type powder electrostatic painting N/A

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Treatment
Coating Color Yellow N/A
Light Body Aluminum Die-casting (ADC 6) N/A

Reflector Above 99% (degree of purity) Aluminum ICAO, Annex 14

8 Composition Front Glass Yellow Glass against Heat ICAO, Annex 14

Flashing Equipment Control PCB and Case FAA: AC 150/5345-46

Lead Wire P-3A (600V 3.5mmSQ*2/C) FAA: AC 150/5345-26

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2.2 Out figure drawing

TOP VIEW SIDE VIEW

Operating and Maintenance 9

3. Installation

3.1 General
The Light equipment is supplied after assembled and tested to meet with usages.
The Light equipment is supplied under KS, IEC, ICAO, FAA, MAK regulation
requirement and Light capacity, color and intensity can be decided with user to meet
with airfield site condition.
The Light is installed in conformance to ICAO and FAA installation requirement and
the procedure of light installment is as follows.

3.2 Tools for installation

The Tools for installation work must be prepared and refer below list.

 Jig for line arrangement with optical device

 Torque Wrench
 Ring spanner set
 “L”type wrench set
 Silicon grease
 Driver
 Other necessary tools

3.3 Check points before installation

The Deep base(box) or Shallow base(box) must be installed before Light to be

installed with requirement as below.

 Is the light position is met with KS, ICAO, FAA and MAK Requirement?
 Is the base box arrangement met with requirement?
 Is the Isolation transformer connected with series circuit and secondary
receptacle is connected with flange?

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3.4 Installation of light equipment

The Light must be installed in the Deep base or Shallow base and this method is
followed as below procedure.
The base(box) installation method is followed by FAA AC 150/5340-26. However, if
user request special installation method under their country regulation, it can be
installed as with agreement to installation method.

WARNING
1. The Light installation and repair works must be done after power OFF.

NOTICE
1. The light and the flange part contact with base box shall be not allowed to damages, not
mixed with foreign substance, clue, etc.

2. Install the light after water removal from base box and pipe. If not, the ice which the
resident water is turn into at cold weather may be damage to the Light.

3. The light and secondary cable of Isolation transformer must be strongly fixed.

4. Do not move at assembled condition of light with Isolation transformer and secondary
lead wire connected.

5. Change correctly after checking that the light is same type with beam color of light.

6. Clear away all jig & tools after installation work is finished at site. When clean work for
lights, the washing brush and bar should be used – made of Plastic material to prevent
damages to light fixture.

Operating and Maintenance 11

 3.4.1 Installation procedure

1) Confirm Base box installation meet with light beam direction & ground level is well

arranged before light installation work. Please refer manual of Base box installation if

need.

2) Inspect base box may have any damages after installed.

3) Clean inside of base box and must be clean to prevent water.

4) Lay light on soft surface by lower side to be up.

5) Connect to secondary cable receptacle of Isolation transformer from light secondary cable

plug (FAA L-823 2pole plug or P3A). Please clean before connection for conductor (Pin &

socket) and rubber surface.

6) Tape the connection part with EPR tape and PVC insulation tape.

7) Please assemble Light with base box and arrange cable not twisted and lump.

8) Please arrange Arrow direction, Beam direction and color is met with instruction.

9) Fix the light by torque wrench with 30 N.m torque on the base box and coating on bolt for

loosing protection agents (Loctite, NYLOK).

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3.4.2 Outdrawing of installation RGL-L on Deep base

3.4.3 Outdrawing of installation RGL-L with elbow conduit

Operating and Maintenance 13

4. Maintenance and Procedure
4.1 Check period & check points

This Precaution, Maintenance and Repair works are very important for Aircraft safety
operation. The below checkpoints are recommended by FAA for Elevated type Light.

PRECAUTION & MAINTENANCE CHECKPOINTS

HALF EMERGE-
CHECKPOINT (ITEMS) DAILY WEEKLY MONTHLY YEARLY
YEARLY NCY

LIGHT LAMP ON ●
REMOVAL WEED & GRASS
●
AROUND LIGHT

LENS BROKEN CHECK AND CLEAN ●

LIGHT ARRANGEMENT & BEAM
●
DIRECTION

LIGHT & SOCKET CLEANING ●

LIGHT INSTALLATION HEIGHT ●
INSIDE WATER ●
RUST & PAINT REMOVAL ●
LIGHT BROKEN ●
CABLE INSULATION ●
ALL PACKING & SEALING ●
SNOW & ICE REMOVAL ●

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4.2 Trouble status & action for maintenance

Please follow up as below action for trouble shooting.
Do change assembly of light at site and then troubled light must be repaired at
maintenance shop to reduce runway shut-down time.

TROUBLE REASON & ACTION

TROUBLE REASON ACTION

LAMP FAULT LAMP CHANGE

LAMP LEAD WIRE DIS-CONNECTION LAMP CABLE CONNECT

NO LIGHTING
PLUG OF TR DIS-CONNECTED TR CABLE CONNECT

TR DEFECT TR CHANGE

LAMP DEFECT LAMP CHANGE

LOW INTENSITY
INSIDE DUST CLEANING
(BRIGHTNESS)
WATER INLET SEE BELOW

NO COLOR BEAM OF
COLOR FILTER DAMAGE COLOR FILTER CHANGE
LIGHT

CONNECTED CABLE DAMAGE CABLE CHANGE

WATER INLET
PRISM SETTING IS NOT GOOD PRISM CHANGE
(PENETRATION)
GASKET-O RING DAMAGE GASKET O-RING CHANGE

*NOTE; TR = ISOLATION TRANSFORMER

Operating and Maintenance 15

5. Fixing method when out of order

5.3.1 Changing bulb(LED module)

Picture Procedure

- General appearance of RGL-L

- Switch off toggle switch

1. Power supply assembly 2. Toggle switch

- Loosen bolt with (+) driver and separate reflector, front ring,
front glass

1. Reflector 2. Bolt(M5) 3. LED module

- Appearance separated.

1. Light fixture 2. LED module support 3. LED module

- Parts separated

1. Reflector 2. Front ring 3. Packing 4. Front glass

5. Bolt(M5),

- Separate connector and remove out of order LED module

1. LED module 2. connector

- Appearance separated LED module assembly

- Change new LED module and put together in adverse

direction of separation

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5.3.2 Changing PCB assembly in driving part

Picture Procedure

- General appearance of RGL-L

- Switch off toggle switch

1. Power supply assembly 2. Toggle switch

- Loosen bolt(M6) which is fixed cover on power supply

assembly with (+)driver

1. Cover on power supply assembly 2. Bolt(M6),

- Appearance separated.

- Separate cable fixed on connector and terminal block.

- With (+) driver, loosen four pieces of bolt on PCB and

remove out-of-order PCB

- Change new PCB and put together in adverse direction of

separation.

Operating and Maintenance 17

5.3.3 Changing front glass

Picture Procedure

- General appearance of RGL-L

- Switch off toggle switch

1. Power supply assembly 2. Toggle switch

- Loosen bolt with (+) driver and separate reflector, front ring,
front glass

1. Reflector 2. Bolt(M5) 3. LED module

- Appearance separated.

1. Light fixture 2. LED module support 3. LED module

- Parts separated

1. Reflector 2. Front ring 3. Packing 4. Front glass

5. Bolt(M5),

- Separate front glass with packing and change new front

glass.

- Put together in adverse direction of separation

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6. Storage and Transport

6.1 Storage
1) All light equipment was delivered as form of packing in each box. We recommend
that you would indicate the information about the contents on the box.
2) All Light equipment was stored in indoors where has no dust and dry condition.

6.2 Surrounding condition for storage

1) Location : no dust and dry place
2) Temperature : -55℃ ~ +70℃
3) Humidity : less than 90%

6.3 Transport
1) When load up packages, heavier boxes is located in bottom section and lighter
boxes in upper section.
2) In case that many small boxes put in the one exterior box, indicate the information
about the contents on the exterior box.
3) In transport, selves, boxes and containers can be used.
4) When container is opened, boxes must be taken action before hand by preventing
from dust.
5) The general or international regulations must be kept during transport by air or sea
shipment.

Operating and Maintenance 19

7. Drawing and Parts list
7.1 Drawing

7.2 Parts list

No Part of name Q’TY Ordering NO No Part of name Q’TY Ordering NO

1 Bolt 8 17 Coupling 2

2 Plate washer 8 18 Plate washer 2

3 Curtain assembly 2 19 Spring washer 2

4 Front ring 2 20 Bolt 2

5 Silicon gasket 2 21 Plate washer 2

6 Front glass 2 22 Spring washer 2

7 Led module 2 23 Bolt 2

8 Heat sink 2 24 Bolt 4

9 Body 2 25 Control box cover 1

10 Silicon gasket 2 26 PCB assembly 1

11 Rear cover 2 27 Steel plate 1

12 Hinge Pin 4 28 Miniature toggle switch 1

13 Silicon packing 2 29 Control box 1

14 Cord bush 2 30 Bracket 1

15 Plate washer 2 31 B/K Coupling 1

16 Bolt 4 32 2-Pole plug 1

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