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Technical \Specification

&
Operation Manual

SFL2 & RTIL


Sequence Flashing Light
&
Runway End Identification Light
Specification & Operation Manual SFL & RTIL

Contents

1. System General

2. System Description

3. System Composition

4. System Function Description

5. Composition of Communication

6. System Problem and Solution

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Specification & Operation Manual SFL & RTIL

>> PRECAUTION <<

Even though the power switch is placed at “off” position, the remaining of voltages in this control
circuit may cause the fatal damage for human body.
Therefore must do work after cutting off the power at a full discharge state. (on earth)

1. System general
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit installed on the approach area in
order to inform the landing air-craft of landing direction. According to the regulation of
FAA CAT-I, FAA CAT-II, and ICAO this system is manufactured.

2. System Description
2-1 SFL composition diagram
SFL(Sequence Flashing Light) consists of main transformer, flash head(flashing light),
junction box, master timer unit and power supply unit.

2-2 MSASTER TIMER


SFL system Control, observation, monitoring and communication power supply are
operated in master timer.
Mater timer consists of power supply part, CPU & setting part, Drive part and Elapsed
time meter.

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Specification & Operation Manual SFL & RTIL

POWER MASTER TIMER DRIVER ELAPSED TIME METER

CONTROL INTENSITY RTIL MODE SFL LAMP TEST


POWER
POSITION CONTROL CONTROL SELECTION MONITORING & SETTING

LAMP
LOCAL LOW RTIL ON SFL 30 ON
TEST
1
0 SFL 21
R B1 SEC
C B2 RTIL SFL 2
REMOTE MEDIUM SFL 5
FAULT ALARM
B3 SFL
0 ALARM
ON
30 5 SFL
SERIAL HIGH RTIL SFL
MODE SW. WARNING
OFF 21 WARNING

LAMP STATUS
31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

32

RESET
RESET

2-2-1 Power supply part

Picture 4-2

Power supply part supplies DC power for master timer. C(communication), R(Remote) or
L(Local) is selected as Control Position by mode switch. In case of Local, 0(OFF), B1(LOW
intensity), B2(MEDIUM intensity) or B3(HIGH intensity) can be selected by mode switch.

2-2-1-1 LOCAL
Intensity is changed according to input of mode switch - 0(OFF), B1(LOW),
B2(MEDIUM) or B3(HIGH)

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Specification & Operation Manual SFL & RTIL

1) “0” : OFF status


Control position -> Local LED “ON” / Remote LED “OFF”/Serial LED “OFF”
Intensity Control-> All LED “OFF”
2) “B1” : Intensity step becomes LOW status
Recharging one condenser
Control position -> Local LED “ON” /Remote LED “OFF”/Serial LED “OFF”
Intensity Control-> LOW LED “ON/OFF”(flickering)
MIDIUM LED “OFF”/HIGH LED “OFF”
3) “B2” : Intensity step becomes MEDIUM status
Recharging two condensers
Control position -> Local LED “ON” /Remote LED “OFF”/Serial LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF/ON” (flickering)
HIGH LED “OFF”

4) “B2” : Intensity step becomes HIGH status


Recharging three condensers
Control position -> Local LED “ON” /Remote LED “OFF”/Serial LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF”
HIGH LED “ON/OFF” (flickering)

2-2-1-2 REMOTE
When R is selected by mode switch, mode is changed to Remote.
Signal of Remote control uses AC120V. In this case, master timer is operated
according to received signal of ON/OFF of SFL & RTIL(REIL) or intensity step from
Control tower or remote distance.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)

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Specification & Operation Manual SFL & RTIL

1) “R”- 0 : OFF status


In this case, setting of master timer can be changed by remote input.
Control position -> Remote LED “ON”/Local LED “OFF” /Serial LED “OFF”
Intensity Control-> All LED “OFF”
2) “R”-B1 : Intensity step becomes LOW status.
On selecting both of “R” on mode switch and “BI” on remote operation
switch.
Recharging one condenser
Control position -> Remote LED “ON” /Local LED “OFF” /Serial LED “OFF”
Intensity Control-> LOW LED “ON/OFF”(flickering)
MIDIUM LED “OFF”/HIGH LED “OFF”
3) “R”-B2 : Intensity step becomes MEDIUM status
On selecting both of “R” on mode switch and “B2” on remote operation
switch.
Recharging two condensers
Control position -> Remote LED “ON” /Local LED “OFF” /Serial LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF/ON” (flickering)
HIGH LED “OFF”
4) “R”-B3 : Intensity step becomes HIGH status
On selecting both of “R” on mode switch and “B3” on remote operation
switch.
Recharging three condensers
Control position -> Remote LED “ON” /Local LED “OFF” /Serial LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF”
HIGH LED “ON/OFF” (flickering)

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Specification & Operation Manual SFL & RTIL

5) SFL 0N/0FF
On Remote mode, working of power supply unit which is set in Mode selection is
determined.

6) RTIL ON/OFF
On Remote mode, working of RTIL(REIL) which is set in RTIL control is
determined.

2-2-1-3 Serial
When S is selected by mode switch, mode is changed to Serial. In this case,
master timer is operated according to received signal of ON/OFF of SFL &
RTIL(REIL) or intensity step from computer of Control tower. Communication of
Mater timer uses RS-485 communication and converter of computer on control
tower changes RS-485 to RS-232.
Intensity is changed as 0(OFF), B1(LOW), B2(MEDIUM) or B3(HIGH)

1) “S”- 0 : OFF status


In this case, setting of master timer can be changed by computer RS485
communication input.
Control position ->Serial LED “ON”/ Remote LED “OFF” /Local LED “OFF”
Intensity Control-> All LED “OFF”
2) “S”-B1 : Intensity step becomes LOW status
On selecting both of “C” on mode switch and receiving LOW data
Recharging one condenser
Control position -> Serial LED “ON”/ Remote LED “OFF” /Local LED “OFF”
Intensity Control-> LOW LED “ON/OFF”(flickering)
MIDIUM LED “OFF”/HIGH LED “OFF”
3) “S”-B2 : Intensity step becomes Medium status

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Specification & Operation Manual SFL & RTIL

On selecting both of “C” on mode switch and receiving Medium data


Recharging two condensers
Control position -> Serial LED “ON”/ Remote LED “OFF” /Local LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF/ON” (flickering)
HIGH LED “OFF”
4) “S”-B3 : Intensity step becomes High status
On selecting both of “C” on mode switch and receiving High data
Recharging three condensers
Control position -> Serial LED “ON”/ Remote LED “OFF” /Local LED “OFF”
Intensity Control-> LOW LED “OFF”
MIDIUM LED “OFF”
HIGH LED “ON/OFF” (flickering)

-. Reception status information on communication of SFL system


Start signal of Detection signal of
SFL/RTIL ON/OFF Intensity
communication error
00 01
0F 02
02 CHK_SUM
F0 03
FF 04

․ 1 FRAME : 02 - > Start signal of communication


․ 2 FRAME : 00 -> 0 - SFL OFF, 0 - RTIL OFF
0F - > 0 - SFL OFF, F - RTIL ON
F0 -> 0 - SFL ON , F - RTIL OFF
FF -> F - SFL ON, F - RTIL ON
․ 3 FRAME : 01 - > No intensity
02 - > Low Intensity
03 - > Medium Intensity
04 - > High Intensity
․ 4 FRAME : CHK _ SUM

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Specification & Operation Manual SFL & RTIL

- Transmission status information on communication of SFL system


1-8 9 - 16 17 - 24 25 - 32
Status Status Status Status
SFL SFL
02 information information information information CHK _
Operation STATUS
start of lamp of of lamp of of lamp of of lamp of SUM
information BIT
power power power power
supply unit supply unit supply unit supply unit
표 4-2

․ 1 FRAME : 02 - > Start signal of communication


․ 2 FRAME : 00 -> SFL ON
FF -> SFL OFF
․ 3 FRAME : LAMP 0
․ 4 FRAME : LAMP 1
․ 5 FRAME : LAMP 2
․ 6 FRAME : LAMP 3
․ 7 FRAME : SFL Operation information
․ 8 FRAME : SFL STATUS BIT
․ 9 FRAME : CHK _ SUM

-.SFL informaton
0 1 2 3 4 5 6 7
L/M/H RTIL ON SEC Number of fault one

․ L / M / H : step of intensity
․ RTIL ON : Yes/No of RTIL setting
․ SEC : number of flashing per second

-.SFL STATUS BIT


0 1 2 3 4 5 6 7
SFL RTIL
ALARM WARNING C / R /L 5 / 21 / 30
ON/OFF FAULT

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Specification & Operation Manual SFL & RTIL

․ SFL ON/OFF : Yes/No of SFLworking


․ RTIL FAULT : Information of RTIL FAULT
․ ALARM : Yes/No of number of fault lamp which is set for Alarm.
․ WARNING : Yes/No of number of fault lamp which is set for Warning.
․C / R / L : Operation mode of SFL
․ 5 / 21 / 30 : Information of SFL formation (number of SFL).

2-2-2 CPU & setting part


Setting, Control, observation and monitoring of SFL system is processed by using
microprocessor.
2-2-2-1 CPU part
1) This part receives input from setting part.
To control configuration formation, intensity step, number of flashing per sec
of SFL and working RTIL.
2) To supply, after receipt of lamp fault information of power supply unit, the
information for setting part.
2-2-2-2 Setting part
1) Setting and indication of SFL
2) To all information of setting part board is sent to CPU part and is transmitted to
power supply unit. Information on lamp status of power supply unit is shown
through LED of `Lamp Status`.
3) Showing present SFL operation status

MASTER TIMER

CONTROL INTENSITY RTIL MODE SFL LAMP TEST


POSITION CONTROL CONTROL SELECTION MONITORING & SETTING

LAMP
LOCAL LOW RTIL ON SFL 30 ON
TEST
1
SFL 21
SEC
RTIL SFL 2
REMOTE MEDIUM SFL 5
FAULT ALARM
SFL
0 ALARM
ON
30 5 SFL
SERIAL HIGH RTIL SFL
WARNING
OFF 21 WARNING

LAMP STATUS
31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

32

RESET

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Specification & Operation Manual SFL & RTIL

 Control Position: Showing operation mode through LED


- LOCAL: “ON” on Local operation
- REMOTE: “ON” on Remote operation
- SERIAL: “ON” on Serial operation
 Intensity Control: Showing intensity step through LED
- LOW / MERIUM / HIGH - flickering
 RTIL Control
- RTIL ON: “ON” on setting RTIL
- RTIL FAULT : LED “ON” – 8 times consecutive defect
- RTIL: ON – connecting with SFL configuration
OFF – not connecting with SFL configuration
 Mode Selection: Change of System configuration formation(5/21/30) is fixed by
using BCD switch. The change can be set on Intensity step “0”.
- SFL 30: input of BCD switch 30
- SFL 21: input of BCD switch 21
- SFL 5: input of BCD switch 5
- BCD SWITCH: 0 -> SETTING 0 CONFIGURATION
Except RTIL, All power supply unit is excluded in setting
configuration.
5 -> SETTING 5 CONFIGURATIONS
Except RTIL, Working 1-5 SFL, the rest power supply is
excluded in setting configuration.
21 -> SETTING 21 CONFIGURATIONS
Except RTIL, Working 1-21 SFL, the rest power supply is
excluded in setting configuration.
30 -> SETTING 30 CONFIGURATIONS
Except RTIL, Working 1-30 SFL, the rest power supply is
excluded in setting configuration.
 SFL Monitoring: Yes /No of operation status of SFL system
Visual indication of alarm & warning of power supply unit by
LED
- ON: Yes or No of operation
Flickering ON LED-> showing on communication
- SFL ALARM: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for alarm, the LED becomes “ON”.
- SFL WARNING: In case the actual no. of defective power supply unit is more
than fixed No. of power supply unit for warning, the LED becomes “ON”.

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Specification & Operation Manual SFL & RTIL

 Lamp Test & Setting


- SFL ALARM: Fixing Alarm value by BCD switch
- SFL WARNING: Fixing Warning value by BCD switch
- LAMP TEST: Determining whether whole power supply unit connected withL
system is out of order or not.
Operation – on Intensity step: 0
On starting operation, master timer orders high intensity with 2 flashing per
second. After 10 flashing, in case there is some problem, the status is
shown on LED of `Lamp Status` board.
- SEC: Setting Number of flashing per sec of SFL and RTIL(REIL).
1 -> 1 flashing per sec
2 -> 2 flashing per sec
 Lamp Status
- Showing information from LAMP TEST result
- Indication ON/OFF status of power supply unit which power supply unit
transmits in operating (B1, B2 & B3).
2-2-3 Drive part
1) Transmission of controlled communication signal in CPU part to Power supply
unit
2) Supply of lamp status information, which is sent from power supply unit, to
CPU part

SCR2
Input
SCR1

SCR 1 SCR 2
Control
Information
(SCR)

Output
Power Supply Power Supply Power Supply
unit 1 unit 15 unit 32

2-2-4 Elapsed Time meter


Regardless of operation mode, this displays using time of each intensity step after
receipt of intensity information.

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Specification & Operation Manual SFL & RTIL

ELAPSED TIME METER

RESET

H STEP: 0000.00 HOUR -> HIGH INTENSITY


M STEP: 0000.00 HOUR -> MEDIUM INTENSITY
L STEP: 0000.00 HOUR -> LOW INTENSITY
T STEP: 0000.00 HOUR -> TOTAL INTENSITY

2-2-5 MATER PCB


To connect power supply unit, CPU board and elapsed time meter.

2-2-6 Transformer

2-2-6-1 Transformer for supplying power


This receives AC 110V/220/240V/380V and supplies power with changed AC
voltage, which fits each DC, to power supply part.

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Specification & Operation Manual SFL & RTIL

2-2-6-2 Transformer for power control


1) To supply power for control of SFL
2) Power
․AC36V : For communication
․AC120V : For REMOTE
․AC120V : For detecting lamp fault
․AC220V : For driving MC

2- 2-7 FRONT PANEL


This receives whole power of SFL system. Input power is sent to TB1 and the
power becomes on/off by MCCB. Mater timer is protected from input power by
fuse(F1).

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Specification & Operation Manual SFL & RTIL

-. Input power: AC110V, AC220V, AC230V, AC380V


-. Frequency: 50HZ, 60HZ
-. Phase : Single
-. Designed power: 6KW
-. Output voltage: AC220V, AC380V

2 -2- 8 REAR PANEL1


To input and output signals of POWER SUPPLY and REMOTE, SERIAL .

2-2-8-1. Terminal of REMOTE


On REMOTE operation, this receives signals of intensity step and ON/OFF of
RTIL & SFL.
-. T701 -> COM
-. T702 -> B1
-. T704 -> B2
-. T705 -> B3
-. T706 -> SFL ON
-. T707 -> RTIL ON
-. T703 -> N
2-2-8-2. Terminal of COM&MONITOR
-. T301 -> RS422 communication with Computer
-. T302 -> RS422 communication with Computer

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Specification & Operation Manual SFL & RTIL

-. T401 -> communication line of POWER SUPPLY UNIT -1


-. T402 -> communication line of POWER SUPPLY UNIT -2
-. T403 -> line for lamp fault of POWER SUPPLY UNIT -1
-. T404 -> line for lamp fault of POWER SUPPLY UNIT -2
2_2_8_3. Terminal of SFL STATUS
-. T801 -> SFL ON/OFF
-. T802 -> RTIL FAULT
-. T803 -> ALARM
-. T804 -> WARNING
-. T805 -> C / R / L
-. T806 -> C / R / L
-. T807 -> 5 / 21 / 30
-. T808 -> 5 / 21 / 30
-. T809 -> COM
-. T810 -> COM
-. T811 -> Output of control of MC contact
-. T812 -> Output of control of MC contact
2-2-9. REAR PANEL2
1) This controls and outputs secondary power of MAIN TRANSFORMER.
2) To keep safety by using fuse(F2, F3)
3) To connect a grounding by using arrestor.
4) AC220V for heater power
5) AC380V for power supply unit is controlled by MC (on/off)

-. Input power: AC220V, AC380V


-. Frequency: 50HZ, 60HZ
-. Phase: single
-. Designed power: 6KW
-. Output voltage: AC 220V, AC380V

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Specification & Operation Manual SFL & RTIL

2-3 Power Supply Unit


Control board / Power board / Controllers of temperature and humidity /
Heating/TNR board

CONTROL BOARD
TR1

TH1

POWER BOARD

TH2

2_3_1. CONTRIL BOARD


1) To Use communication information of master timer
2) To Determine Yes or No of operation & intensity step
3) To Control Power supply unit

Transmission
Part Detection
Lamp fault Part
information Communication
LAMP
FAULT
TEST
POWER

COMMAND OFF
ACTION

Signal
Address Input s/w

BCD 1 BCD 2

DC 12V MICRO PROCESSOR


SMPS

DC 5V Power
SMPS Control Signal of
Power Supply
TEST

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Specification & Operation Manual SFL & RTIL

2-3-1-1 Input of self address by BCD switch


2-3-1-2 Lamp test
Having no connection with mater timer, when Power Supply Unit check
lamp operation status by turning on TEST switch, Lamp flashes 2 times
per second with high intensity.
2-3-1-3 Self check on operation by master timer
All status of operation which is controlled by master timer is displayed
by LED
Power LED / Working LED / Order OFF LED / Lamp fault LED /
Lamp test LED
2-3-1-4 Detect of defective lamp
To send Defective Lamp information to master timer by using SSR

2-3-2 Power board


1) Recharging condenser by control board’s order
2) Discharging recharged voltage through lamp when trigger signal is
inputted.
3) After discharging, sending lamp fault information to control board

DOOR S/W Discharge resistance


DC 500V Recharge resistance

AC 360V

12V
Recharge
signal

12V

12V
Recharge Trigger
signal
Signal
12V

12V
Recharge
signal

12V

Prevention Signal
of over recharge perception
Detection Signal
signal
Defective Lamp
of over
recharge

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Specification & Operation Manual SFL & RTIL

2-3-2-1 Power supply of DC500V


This part receive AC 360V and change to DC 500V using hi-voltage diode. This
voltage is used for recharging condenser.

Picture 4-13

2-3-2-2 Recharging condenser


Control board -> recharging signal -> pulse transformer -> SCR working
-> Recharging condenser
2-3-2-3 Discharging lamp
1) When fixed address of control board is same as number of cycle,
discharging signal comes.
2) Discharging signal -> trigger coil -> high voltage pulse more than
10,000 V ->supplying to trigger terminal -> discharging lamp
2-3-2-4 Detect of discharging by checking residual voltage of condenser
2-3-2-5 Prevention of over voltage
To turn off SCR when over voltage more than standard is rescharged.

In case recharge signal


come in, recharge voltage
is not increased.
Standard voltage of
detection of over recharge

recharge voltage of condenser.

Recharge signal Recharge signal

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Specification & Operation Manual SFL & RTIL

2-3-2-6 Resistance of discharge


For safety, when door is opened, recharged voltage is discharged
within 10 second through resistance of discharge.
2-3-2-7 Resistance of recharge
To insert input resistance in order to control input AC360V.

2-3-4 TNR PCB


To prevent damage of power supply unit by sending external impact noise
to earth.
2-3-5 Controllers of temperature and humidity
2-3-5-1 Controllers of temperature
To prevent wrong working owing to extreme temperature
Temperature controller is adjustable between +15°C ~+30°C.
2-3-5-2 Controllers of humidity
To prevent wrong working owing to extreme humidity
Humidity controller is adjustable between +30% ~ +80%.
2-3-6 Heater
To receive power from Controllers of temperature and humidity and work.
To work (80W – 100W) by AC220V on under setting temperature degree or
over setting humidity degree.

2-4-1 Flash Head


This receives DC500V from power supply unit and when trigger signal comes,
this is discharged through lamp.
* High Intensity
=================================================
Main beam Intensity
=================================================
Horizontal 30° 15,000CD+-50%
Vertical 10° 15,000CD +-50%
=================================================
2-1-4-1 Trigger PCB
1) This receives DC 500V from Power board and supplies for lamp.
2) This receives control board signal from Power board and make trigger pulse
through trigger coil. After that, the trigger pulse is supplied for trigger
terminal of lamp.
3) Xenon Lamp / 40J - When the lamp receive trigger signal that discharges.

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Specification & Operation Manual SFL & RTIL

2-4-2 Interlock Switch


When the cover of flash head is opened, power with AC360V, which is supplied to
power supply unit, is stopped by interlock switch for safety of worker.

3. SFL System composition


Various system composition and operation is possible bysetting part of master timer.
3-1 5 configuration
3-1-1 Setting SFL 5 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position “5”, 5 configuration is set. The address of each power supply unit should
be fixed in sequence. The LED lamp from 6 to 30 is OFF.
Together with above configuration, RTIL can be set according to customer
requirement.

MASTER TIMER

CONTROL INTENSITY RTIL MODE SFL LAMP TEST


POSITION CONTROL CONTROL SELECTION MONITORING & SETTING

LAMP
LOCAL LOW RTIL ON SFL 30 ON
TEST
1
SFL 21
SEC
RTIL SFL 2
REMOTE MEDIUM SFL 5
FAULT ALARM
SFL
0 ALARM
ON
30 5 SFL
SERIAL HIGH RTIL SFL
WARNING
OFF 21 WARNING

LAMP STATUS
31

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

32

RESET

SFL WORK
SFL NO WORK

31
RTIL
THRESHOLD

SFL
300m

5 4 3 2 1
Final 300m of Approach
without Flashlights

32

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Specification & Operation Manual SFL & RTIL

3-1-2 Operation of SFL 5 configuration – 3 modes


1) Mode 1: SFL 5 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 5 configuration (ON) + RTIL(ON)
3) Mode 2: SFL 5 configuration (OFF) + RTIL(ON) – SFL switch ”0”
(SFL switch”0”)

31
RTIL
THRESHOLD

SFL
300m

5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 1

31
RTIL
THRESHOLD

SFL
300m

5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 2

31
RTIL
THRESHOLD

SFL
300m

5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 3
■ : SFL Light on
□ : SFL Light off
■ : RTIL Light on
□ : RTIL Light off
Picture 2-5

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Specification & Operation Manual SFL & RTIL

3-2 21 configuration
3-2-1 Setting SFL 21 configuration
When switch of `Light Configuration` on Indication board of master timer is in
position “21”, 21 configuration is set. The address of each power supply unit
should be fixed in sequence. The LED lamp from 22 to 30 is OFF.
Together with above configuration, RTIL can be set according to customer
requirement.

31
RTIL
THRESHOLD

SFL
300m

21 20 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

3-2-2 Operation of SFL 21 configuration – 5 modes


1) Mode 1: SFL 21 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 21 configuration (ON) + RTIL(ON)
3) Mode 3: SFL 5 configuration (ON) + RTIL(OFF)
4) Mode 4: SFL 5 configuration (ON) + RTIL(ON)
5) Mode 5: SFL 5 configuration (OFF) + RTIL(ON)
(SFL switch”0”)

31
RTIL
THRESHOLD

SFL
300m

21 20 19 6 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 1

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Specification & Operation Manual SFL & RTIL

31
RTIL
THRESHOLD
SFL
300m

21 20 19 6 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 2

31
RTIL
THRESHOLD

SFL
300m

21 20 19 6 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 3

31
RTIL
THRESHOLD

SFL
300m

21 20 19 6 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 4

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Specification & Operation Manual SFL & RTIL

31
RTIL

THRESHOLD
SFL
300m

21 20 19 6 5 4 3 2 1
Final 300m of Approach
without Flashlights

32

MODE 5
■ : SFL Light on
□ : SFL Light off
■ : RTIL Light on
□ : RTIL Light off

3-3 30 configuration

3-3-1 Setting SFL 30 configuration


When switch of `Light Configuration` on Indication board of master timer is in
position “30”, 30 configuration is set. The address of each power supply unit
should be fixed in sequence.
Together with above configuration, RTIL can be set according to customer
requirement.

31
RTIL
THRESHOLD

SFL

30 29 5 4 3 2 1

32

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Specification & Operation Manual SFL & RTIL

3-3-2 Operation of SFL 30 configuration – 7 modes


1) Mode 1: SFL 30 configuration (ON) + RTIL(OFF)
2) Mode 2: SFL 30 configuration (ON) + RTIL(ON)
3) Mode 3: SFL 21 configuration (ON) + RTIL(OFF)
4) Mode 4: SFL 21 configuration (ON) + RTIL(ON)
5) Mode 5: SFL 5 configuration (ON) + RTIL(OFF)
6) Mode 6: SFL 5 configuration (ON) + RTIL(ON)
7) Mode 7: SFL 5 configuration (OFF) + RTIL(ON)
(SFL switch”0”)

31
RTIL
THRESHOLD

SFL

30 29 28 6 5 4 3 2 1

32

MODE 1

31
RTIL
THRESHOLD

SFL

30 29 28 6 5 4 3 2 1

32

MODE 2

31
RTIL
THRESHOLD

SFL

30 29 21 20 5 4 3 2 1

32

MODE 3

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Specification & Operation Manual SFL & RTIL

31
RTIL

THRESHOLD
SFL

30 29 21 20 5 4 3 2 1

32

MODE 4

31
RTIL
THRESHOLD

SFL

30 29 21 20 5 4 3 2 1

32

MODE 5

31
RTIL
THRESHOLD

SFL

30 29 21 20 5 4 3 2 1

32

MODE 6

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Specification & Operation Manual SFL & RTIL

31
RTIL

THRESHOLD
SFL

30 29 21 20 5 4 3 2 1

32

MODE 7
■ : SFL Light on
□ : SFL Light off
■ : RTIL Light on
□ : RTIL Light off

3-4 RTIL(REIL)
3-4-1Setting RTIL(REIL) configuration
When switch of `RTIL Control` on Indication board of master timer is in position
“ON”, RTIL(1set – 2 EA) works. RTIL is linked with 30th power supply unit and
st
RTIL ( 31st & 32nd) flash at once on 31 cycle.

RTIL
THRESHOLD

32

Picture 2-4

3-4-1 Operation of RTIL(REIL)


Without any SFL, Only RTIL is operated.

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Specification & Operation Manual SFL & RTIL

31
RTIL

THRESHOLD
32

■ : REIL Light on
□ : RTIL Light off

4. System function description


4-1 Control signal
SFL system uses control signal with AC and communicates. The signal is composed of
synchronizing signal, order signal and data signal
Signals is classified according to the number of AC signal by SCR

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Specification & Operation Manual SFL & RTIL

4-1-1 Synchronizing signal

Input Signal

SCR Control SCR 1 SCR 2


Signal

Output Signal

Synchronizing Signal
Detect Signal Of
Power Suppiy Unit

Above picture shows wave of synchronizing signal. Synchronizing signal makes


communication line about Zero Voltage status by preventing supplying power for
communication line through instant short circuit of AC 36V power.
1) On supplying AC 36V 60Hz – period of short circuit: 16.666ms
2) On supplying AC 36V 50Hz– period of short circuit: 20ms

4-1-2 Order signal

Input Signal

SCR 1 SCR 2 SCR 1 SCR 2


SCR Control
Signal

Output Signal

Communication Signal
Detect Signal Of
Power Suppiy Unit

Above picture shows wave of order signal. Order signal makes communication
line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
1) On supplying AC 36V 60Hz– period of short circuit: 33.333ms
2) On supplying AC 36V 50Hz– period of short circuit: 40ms

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4-1-3 Data signal

1 Cycle

Data 1
Detect Signal Of
Power Suppiy Unit

2 Cycle

Data 2
Detect Signal Of
Power Suppiy Unit

3 Cycle

Data 3
Detect Signal Of
Power Suppiy Unit

4 Cycle

Data 4
Detect Signal Of
Power Suppiy Unit

Above picture shows wave of data signal. Data signal makes communication line
about Zero Voltage status by preventing supplying power for communication line
through instant short circuit of AC 36V power.
2) On supplying AC 36V 60Hz– period of short circuit
- 1 cycle : 16.666ms
- 2 cycle : 33.333ms
- 3 cycle : 49.999ms
- 4 cycle : 66.666ms
3) On supplying AC 36V 50Hz– period of short circuit
- 1 cycle : 20ms
- 2 cycle : 40ms
- 3 cycle : 60ms
- 4 cycle: 80ms

4-2 Communication signal


Communication signal is composed of 4 frames (system configuration, flash
intensity, RTIL On/Off and number of flashing per second).

4-2-1 System configuration information transmission


System configuration information is transmitted. One cycle is broken so fixed
configuration becomes “0”.

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Specification & Operation Manual SFL & RTIL

Order Data
Detect Signal Of
Power Suppiy Unit

1) In case of supplying AC 36V 50Hz– period of short circuit


- 1 cycle : 20ms -> fixed 0 configuration. SFL 1 ~ 30 OFF
- 2 cycle : 40ms-> fixed 5 configuration. SFL 6 ~ 30 OFF
- 3 cycle : 60ms-> fixed 21 configuration. SFL 22 ~ 30 OFF
- 4 cycle: 80ms-> fixed 30 configuration. SFL 1 ~ 30 ON
4-2-2 RTIL ON/OFF control information transmission
RTIL ON/OFF control information is transmitted. One cycle is broken and RTIL
ON/OFF order is determined according to cycle after transmission of order.

Communication
Signal

Communication Signal Data


Detect Signal Of
Power Suppiy Unit

1) In case of supplying AC 36V 50Hz– period of short circuit


- 1 cycle : 20ms -> RTIL OFF
- 2 cycle : 40ms-> RTIL ON
-
4-2-3 Flash intensity transmission
Flash intensity information is transmitted.

Communication
Signal

Communication Signal Data


Detect Signal Of
Power Suppiy Unit

Above picture shows medium intensity after two cycles are broken.

1) In case of supplying AC 36V 50Hz– period of short circuit


- 1 cycle : 20ms -> transmission of Low intensity information

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Specification & Operation Manual SFL & RTIL

- 2 cycle : 40ms-> transmission of Medium intensity information


- 3 cycle : 80ms-> transmission of High intensity information

4-2-4 flashing sequence of 1 or 2 per second of SFL & RTIL information transmission
A flashing sequence of 1 or 2 per second of SFL & RTIL information is
transmitted.

Communication
Signal

Communication Signal Data


Detect Signal Of
Power Suppiy Unit

Above picture shows a flash sequence of 1 per second after one cycle is broken.
A flashing sequence of 1 or 2 per second is determined according to cycle after
transmission of order.

1) In case of supplying AC 36V 50Hz– period of short circuit


- 1 cycle : 20ms -> A flashing sequence of 1 per second
- 1 cycle : 20ms -> A flashing sequence of 2 per second

4-3 Flash Intensity


Indication board of Master time sets flash intensity by mode switch. On each position
of Local , Remote and Communication, setting of flash intensity is possible.

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Specification & Operation Manual SFL & RTIL

LOW -> Discharging lamp by using one condenser in power supply unit

MIDIUM -> Discharging lamp by using two condensers in power supply unit

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Specification & Operation Manual SFL & RTIL

HIGH -> Discharging lamp by using three condensers in power supply unit

4-4 Flash Sequence


SFL + RTIL are operated from 1 to 32 in sequence.

31
RTIL
THRESHOLD

SFL

30 29 28 6 5 4 3 2 1

32

Direction of sequence flashing


(From farthest light from Runway)

Number of flashing: 1 or 2 per second


1 ~ 30 : SFL / 31 ~ 32: RTIL
RTIL (2 light) flashes at once.
* Flashing sequence two per second
31 X 20ms+ 20ms(Synchronized signal) + 20ms(Starting signal) = 680ms

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Specification & Operation Manual SFL & RTIL

4-5 RTIL(REIL)
The address of RTIL is 31 & 32. In case one of two RTIL lights is out or order and turns
off, master timer transmits OFF order and makes the other RTIL OFF also.
Two lights of RTIL flash at once but defective information of RTIL- two lights( address
– 31 & 32) is transmitted respectively.
When a light more than number 8 is detected as ON signal, RTIL transmits OFF signal.
Setting of 1 or 2 flash per second of RTIL & SFL is possible.

Cycle 30 31 32

31.32Simultaneous
Flashing
Flashing Light

Lamp status 31 32
Output Of
Information

4-6 Detection of defective SFL


Power supply unit measures residual voltage of low intensity condenser. In case voltage
more than standard voltage does not remain after trigger signal generates, Power supply
unit determine that discharge by flash tube happened and transmits ON information of
light to master timer.
Master timer shows status of power supply unit by making LED of Lamp Status on
Indication board OFF after receipt of ON information of light. When power supply unit is
out of order, ON signal of light is not detected so OFF of light is shown.

Recharge Voltate Of Condenser

Stundard Voltage
Detected By
Condenser

Detection Of Flashing Detection Of Flashing

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Specification & Operation Manual SFL & RTIL

4-7 Heating
Power supply unit operate ON/OFF of heating using contact of controllers of
temperature and humidity.
Heating works when temperature is less than setting value by temperature controller
which is adjustable between +15°C ~+30°C.
Heating works when humidity is more than setting value by humidity controller which
is adjustable between +30% ~ +80%.

5. Composition of Communication
On remote mode, between Control tower and master timer and between Master timer
and power supply, the communication uses AC power so when communication cable is
connected, a worker need to pay attention to polarity.

5.1 Polarity connection of supply power


0V cable should be connected at 0V end and the each power should be divided by
resistive tube on final work.

5.2 Communication cable connection between Master timer and Junction box
1) Connection quantity: Same quantity as number of power supply unit on Parallel
connection
2) Input – power 4 cables, communication – 2 cables & Lamp fault -2 cables
3) Output (2 parts) – Power supply unit and next junction box

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Specification & Operation Manual SFL & RTIL

MASTER TIMER JUNCTION BOX

REAR PANEL1

REAR PANEL2

5.3 Connection between Power supply timer and Junction box


1) Pay attention to polarity
2) Two terminal blocks (2P)
Bigger one – for power
Small one - for communication and detection of lamp fault

POWER SUPPLY UNIT JUNCTION BOX

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5.3 Connection between Master time and Remote


The connection is done between remote control and master time. The master timer
receive SFL On/Off, intensity and RTIL On/Off communication signal on AC120V

MASTER TIEMR

REMOTE REAR PANEL2

6. System problem and solution


6.1 MASTER TIMER
Symptom Expected cause Solution
Check of Front Panel input
MAIN power
power
Fuse F1, F2, F3 Replacement
Problem on supplying Transformer for supplying
Replacement
power power
Power supply part Replacement
Bad connection of SUB-RACK
Check connection situation
Power switch
No working on mode Bad connection between
Check connection situation
change and intensity power supply part and switch
change DC power Check DC 12V
Power Check AC 220V
LED Lamp OFF on Fron
Check Assembly and
panel Connection of PCB
connection situation
Check Assembly and
No working master timer Connection of PCB
connection situation

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Specification & Operation Manual SFL & RTIL

6.2 POWER SUPPLY UNIT


Symptom Expected cause Solution
Power Check AC 360V
Problem Fuse Check Fuse
on supplying INTER-LOCK switch Replacement
power Check ouput voltage of T1
Defective T1(Transformer)
(AC9V, AC15V)
Check LAMP FAULT LED of Control part.
Defective lamp
Replacement
No flashing
Bad connection Check Connector.
Defective trigger COIL Replacement of PCB(SFL-4089)
Cable between control part and
Check cable connection.
power supply part
No control. Replacement CPU(SFL-4087 internal
Defective CPU
CPU)

Defective recharging resistance Replacement(R1,R2)


No
recharging. Defective recharging circuit Replacement of power BOARD(SFL-4088)

6.3 SYTEM connection


Symptom Expected cause Solution
Check ACTION LED of control
Bad connection of communication
part
cable
Check communication line
Check voltage of both
No communication Problem on communication ends(AC36V)
voltage Replacement of Drive PCB and
TRANSFORMER of control part.
Opposite connection of
Check `ON` time of ACTION LED
Communication cable
Bad connection of Lamp fault
Check connection status,
detection cable
No detection of lamp
Check the power (AC120V)
fault
Problem of power Replacement of Drive PCB and
TRANSFORMER of control part

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Specification & Operation Manual SFL & RTIL

7. Technical Data
System capacity
Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Output voltage: 220V, 360V
Phase: Single
Operation capacity: 3KW (on 23 lights operation, heater operation)
Designed capacity: 6KW
Power consumption on working high intensity: 45W
Heater: 80W
Operation temperature: 0°C ~+55°C
Relative humidity: 99% (no condensation)

5-1 MAIN TRANSFORMER


Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Output voltage: 220V, 360V
Operation temperature: -0°C ~+55°C
Relative humidity: 99% (no condensation)

5-2 Master timer


Supply Voltage: 110V, 220V, 240V
Frequency: 50Hz/60Hz
Control voltage of Communication: AC36V
Control voltage of Remote: AC120V
Internal used voltage: DC24V, DC+ - 12V, DC5V
Operation temperature: -0°C ~+55°C
Relative humidity: 99% (no condensation)

5-3 Power supply unit


Supply Voltage: AC220V, AC360V
Internal used voltage: DC12V, DC5V
Control voltage of controllers of temperature and humidity
: AC220V
Supply voltage of heater: AC220V
Power consumption of heating: 80W
5-4 Flash head

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Specification & Operation Manual SFL & RTIL

Input power: DC500V


Trigger voltage: 10,000V
Reflector & body: aluminum

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