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LABOR PRODUCTIVITY

Referens : K 300-004/2001, dated Feb 26, 2001

Experience SHORT TERM LONG TERM


NO TYPE OF WORK (Last 3 - 5 Unit TGT 1 YEAR TGT 3 YEARS
years) (MHR/QTY) (MHR/QTY)

1 FABRICATION

1.1 Structure
- High 49 - 84 Ton 50 30
- Medium 139 - 164 Ton 60 40
- Light 181 - 348 Ton 80 50
1.2 Ducting, Ep. Stack, Plate Work 79 - 169 Ton 70 50
1.3 Misc. structure like platform, ladder, handrail 140 Ton 80 60
1.4 Piping pre-fabrication (shop fab.)
- CS 2.3 DI 1 0.7
- SS/AS 3 DI 1.2 1
- Titanium 4 DI 2 1.5
- HP (Steam) Ton 60 40
1.5 Pre-fabrication tank
- CS 40 - 41 Ton 35 25
- SS/AS 70 Ton 50 35

2 POWER PLANT ERECTION

2.1 Main structure 33 - 52 Ton 25 15


2.2 Miscellaneous structure 140 Ton 40 30
2.3 Boiler pressure parts 60 - 107 Ton 60 40
2.4 Ducting, EP, stack 70 - 117 Ton 40 30
2.5 HP piping 160 - 260 Ton 140 90
2.6 Roofing & sliding 1.05 - 2.25 Ton 1
2.7 Refractory Ton 40 25
2.8 Insulation boiler 1.4 - 4.5 Ton 2.5 1.5
Insulation piping 1.4 Ton 3 2
2.9 Turbine 63 Ton 30 - 50 30
2.10 Equipment rotary 35 - 65 Ton 40 - 50 35
2.11 Equipment static 35 - 45 Ton 30 20
2.12 Material handling (rec to issued) 5.7 Ton 4 2

3 PETROCHEMICAL, OIL & GAS, FERTILIZER,


PULP & PAPER MILL, ERECTION WORKS

3.1 Steel structure 38 - 46 Ton 30 20


3.2 Miscellaneous steel structure 160 Ton 50 35
3.3 Mech. Equipments, static, tank, vessel, column, heat 35 - 45 Ton 30 20
exchanger
3.4 Mech. Equipment rotary 43 - 67 Ton 50 35
3.5 Pump, compressor, blower Ton 60 45
3.6 Conveyor, stacker/reclaimer 110 Ton 50 35
3.7 Tanks, tower, field assembly and erection :
- CS 123 Ton 60 40
- SS 175 Ton 90 60
- SS lining 290 Ton 210 150
3.8 Insulation vessel & tank 4.5 m2 2 1.25
Insulation piping 1.4 m2 3 1.5
3.9 Refractory Ton 40 25
3.10 Brick lining 70 Ton 30 20
LABOR PRODUCTIVITY
Referens : K 300-004/2001, dated Feb 26, 2001

Experience SHORT TERM LONG TERM


NO TYPE OF WORK (Last 3 - 5 Unit TGT 1 YEAR TGT 3 YEARS
years) (MHR/QTY) (MHR/QTY)

3.11 Piping spool erection


- CS 3.8 DI 3 2
- SS/AS 3.8 - 4.4 DI 4 3
- Titanium DI 5 3.5
- PVC/HDPE DI 2 1.5
- FRP (manual) DI 1.5 1
3.12 Piping field erection
- CS 3.1 DI 2.5 2
- SS/AS 3.8 - 4.4 DI 3.5 3
- Titanium DI 4 3
- PVC/HDPE DI 2 1.5
- FRP (manual) DI 1.5 1
3.13 Material handling 5.7 Ton 4 2
LABOR PRODUCTIVITY
Referens : K 300-004/2001, dated March 18, 2005

Experience SHORT TERM LONG TERM


NO TYPE OF WORK (Last 3 - 5 Unit TGT 1 YEAR TGT 3 YEARS
years) (MHR/QTY) (MHR/QTY)

1 FABRICATION

1.1 Structure
- High 49 - 84 Ton 50 30
- Medium 139 - 164 Ton 60 40
- Light 181 - 348 Ton 80 50
1.2 Ducting, Ep. Stack, Plate Work 79 - 169 Ton 70 50
1.3 Misc. structure like platform, ladder, handrail 140 Ton 80 60
1.4 Piping pre-fabrication (shop fab.)
- CS 2.3 DI 1 0.7
- SS/AS 3 DI 1.2 1
- Titanium 4 DI 2 1.5
- HP (Steam) Ton 60 40
1.5 Pre-fabrication tank
- CS 40 - 41 Ton 35 25
- SS/AS 70 Ton 50 35

2 POWER PLANT ERECTION

2.1 Main structure 33 - 52 Ton 25 15


2.2 Miscellaneous structure 140 Ton 40 30
2.3 Boiler pressure parts 60 - 107 Ton 60 40
2.4 Ducting, EP, stack 70 - 117 Ton 40 30
2.5 HP piping 160 - 260 Ton 140 90
2.6 Roofing & sliding 1.05 - 2.25 Ton 1
2.7 Refractory Ton 40 25
2.8 Insulation boiler 1.4 - 4.5 Ton 2.5 1.5
Insulation piping 1.4 Ton 3 2
2.9 Turbine 63 Ton 30 - 50 30
2.10 Equipment rotary 35 - 65 Ton 40 - 50 35
2.11 Equipment static 35 - 45 Ton 30 20
2.12 Material handling (rec to issued) 5.7 Ton 4 2

3 PETROCHEMICAL, OIL & GAS, FERTILIZER,


PULP & PAPER MILL, ERECTION WORKS

3.1 Steel structure 38 - 46 Ton 30 20


3.2 Miscellaneous steel structure 160 Ton 50 35
3.3 Mech. Equipments, static, tank, vessel, column, heat 35 - 45 Ton 30 20
exchanger
3.4 Mech. Equipment rotary 43 - 67 Ton 50 35
3.5 Pump, compressor, blower Ton 60 45
3.6 Conveyor, stacker/reclaimer 110 Ton 50 35
3.7 Tanks, tower, field assembly and erection :
- CS 123 Ton 60 40
- SS 175 Ton 90 60
- SS lining 290 Ton 210 150
3.8 Insulation vessel & tank 4.5 m2 2 1.25
Insulation piping 1.4 m2 3 1.5
3.9 Refractory Ton 40 25
3.10 Brick lining 70 Ton 30 20
LABOR PRODUCTIVITY
Referens : K 300-004/2001, dated March 18, 2005

Experience SHORT TERM LONG TERM


NO TYPE OF WORK (Last 3 - 5 Unit TGT 1 YEAR TGT 3 YEARS
years) (MHR/QTY) (MHR/QTY)

3.11 Piping spool erection


- CS 3.8 DI 3 2
- SS/AS 3.8 - 4.4 DI 4 3
- Titanium DI 5 3.5
- PVC/HDPE DI 2 1.5
- FRP (manual) DI 1.5 1
3.12 Piping field erection
- CS 3.1 DI 2.5 2
- SS/AS 3.8 - 4.4 DI 3.5 3
- Titanium DI 4 3
- PVC/HDPE DI 2 1.5
- FRP (manual) DI 1.5 1
3.13 Material handling 5.7 Ton 4 2
5 / 10

Source: Proposal of :
PT Indah Kiat Pulp & Paper Tbk - Perawang Mill
Engineering Division
MB/TG 23 PART LIST AND DELIVERY SCHEDULE
Revision:1/ Up-date: 20 September 2006
Made by: HS, informed at Oct 2, 2006

UNIT MHr PER Q'TY OF ERECTION WORKS

Q'ty as per
No Part Item Unit BoQ
Unit MH

A BOILER
1 Anchor bolts, embedded, packer plate Tons 32 55.0
2 Steel Structure, platforms, walkways, stairs
a First layer Tons 310 40.0
b Second layer Tons 408 45.0
c Third layer, main girders, hanger beams, pent house Tons 382 45.0
d Other steel structures, platforms, walkways, stairs Tons 780 60.0
3 Pressure Parts
a Drum, hangers Tons 96 95.0
b Air preheater Tons 550 95.0
c Economizer Tons 408 95.0
d Water wall membrane, distribution plate, air cap Tons 493 95.0
e Superheater and high pressure pipes Tons 436 95.0
f Cyclone, separator, return material system Tons 213 85.0
g Pressurized tanks, headers Tons 87 85.0
4 Installation of ducting, expansion bellows, dampers, ventury Tons 450 60.0
5 Installation and of silos, hoppers Tons 400 60.0
6 Machineries (comp, pumps, blowers, burners, slag coolers) Tons 500 80.0
7 Aux. equipment, coal, sand & lime stone handling Tons 570 75.0
8 Installation of process piping, supports, valves, soot blowers, manholes Tons 50 125.0
9 Electrostatic Precipitator (ESP) Tons 1500 76.0
10 Refractory Lining
a Castable Tons 200
b Brick Tons 850
11 Thermo insulation M2
a Thickness Below 100 mm M2
b Thickness 100 mm - below 200 mm M2
c Thickness 200 and above M2 3300
12 Roofing, bondeck for civil concrete M2 1500 0.45
13 Exterior wall/ siding M2 2500 0.45
14 Other devices
15 Training pipe material short
16 Hydrotest (temporary facilities, install & dismantle) lot 1
17 Acid cleaning - refractory curing (temporary facilities, install & dismantle) lot 1
18 Steam flushing & production test (temporary facilities, install & dismantle) lot 1
OPTION
1 Fabrication & installation of ducting, expansion bellows, dampers, ventury Tons 450 50.0
2 Fabrication & Installation and of silos, hoppers Tons 400 50.0
Fabrication & installation of process piping, supports, valves, soot blowers,
3
manholes
Tons 50 125.0
4 Sand blasting and painting M2 600

B STEAM TURBINE & GENERATOR


1 T/G embedded plate, anchor holes, lifting points Tons 10 55.0
2 TG house steel structures, crane railways Tons 80 55.0
3 Fabrication & installation of piping support (primary, secondary, tertiary) Tons 50 105.0
4 Installation work
a HP piping Tons 200 180.0
b MP and LP piping, water, air, oil Tons 350 205.0
6 / 10

Q'ty as per
No Part Item Unit BoQ
Unit MH

5 Turbine and generator's sole plates Tons 15 55.0


6 Turbine main body (rotor + stator) Tons 190 105.0
7 Generator Tons 200 85.0
8 Surface condenser Tons 220 65.0
9 Auxiliary equipments (pumps, fans, blower, heaters, etc) Tons 200 85.0
10 Steam headers Tons 15 125.0
11 Hoist crane girder Tons 5 60.0
12 Hoist crane - machinery Tons 100 85.0
13 Refractory Tons 80
14 Thermo insulation
a Thickness below 100 mm M2 150
b Thickness 100 mm - below 200 mm M2 400
c Thickness 200 and above M2 250
15 Fabrication and installation of platform, walkways, stairs Tons 20 95.0
16 Oil Piping - acid cleaning (temporary facilities, install & dismantle) Lot 1
17 Oil flushing - circulation (temporary facilities, install & dismantle) Lot 1
18 Steam flushing (temporary facilities, install & dismantle) Lot 1
OPTION
1 Fabrication & Installation works
a HP piping Tons 200 130.0
b MP and LP piping, water, air, oil Tons 350 130.0
2 Sand blasting and painting M2 75

Notes: - price : Rp/MHr = 65,679


7 / 10

Ttl MH

1,760

12,400
18,360
17,190
46,800

9,120
52,250
38,760
46,835
41,420
18,105
7,395
27,000
24,000
40,000
42,750
6,250
114,000

-
-
-
-
-
-
675
1,125

-
-
-

22,500
20,000
6,250

550
4,400
5,250

36,000
71,750
8 / 10

Ttl MH

825
19,950
17,000
14,300
17,000
1,875
300
8,500
-

-
-
-
1,900
-
-
-

26,000
45,500
-
Manhours Standart
NO DESCRIPTION Unit Unit NO DESCRIPTION Unit Unit
MH MH

A. OVERHEAD CRANE E. MONORAIL 55 mh/Ton


Over Head Crane 55 Mh/Ton
Gantry Crane for 50 Mh/Ton F. PLATFORM
Grating 2.3 Mh/m2
B. STEAM TURBINE Mobile Platform 100 Mh/Ton
Base Plate 50 Mh/Ton Pipe Hanger 100 Mh/Ton
Bulk Tank for TG Lube Oil 60 Mh/Ton Structure 100 Mh/Ton
Bulk Transfer Pump for TG Lube Oil 60 Mh/Ton
Cross Over Pipe 70 Mh/Ton G. PIPE ( Weight )
CRV #1 70 Mh/Ton Air Pipe 220 Mh/Ton
CRV #2 70 Mh/Ton CCCW head Pipe 220 Mh/Ton
EHC Oil Unit 75 Mh/Ton CCCW pipe 220 Mh/Ton
Front Stand 60 Mh/Ton EHC pipe 220 Mh/Ton
HP Inner Casing Lower 45 Mh/Ton Instrument Pipe & Parts 150 Mh/Ton
HP Inner Casing Upper 45 Mh/Ton Lube Oil Pipe 220 Mh/Ton
HP Out Casing Lower 45 Mh/Ton Main Steam Lead Pipe 280 Mh/Ton
HP Out Casing Upper 45 Mh/Ton Pipe Hanger 80 Mh/Ton
HP Rotor 55 Mh/Ton Raw Material Yard Piping 70 Mh/Ton
IP # 1 Inner Casing Lower 45 Mh/Ton Sea Water Pipe 240 Mh/Ton
IP # 1 Inner Casing Upper 45 Mh/Ton Site Run Pipe 220 Mh/Ton
IP # 2 Inner Casing Lower 45 Mh/Ton Steam generator Pipe ( Gas, Water, Oil ) 250 Mh/Ton
IP # 2 Inner Casing Upper 45 Mh/Ton Steam Pipe 240 Mh/Ton
IP Out Casing Lower 45 Mh/Ton Temporary Pipe for Flushing 220 Mh/Ton
IP Out Casing Upper 45 Mh/Ton Valve 80 Mh/Ton
IP Rotor 55 Mh/Ton Waste Water Yard Piping 70 Mh/Ton
Lagging 70 Mh/Ton Water Pipe 220 Mh/Ton
LP ( A ) Inner Casing Lower 45 Mh/Ton
LP ( A ) Inner Casing Upper 45 Mh/Ton H. PIPE ( D-I )
LP ( A ) Out Casing Lower / G 45 Mh/Ton Air Pipe 4.5 Mh/DI
LP ( A ) Out Casing Lower / T 45 Mh/Ton CCCW Head Pipe Mh/DI
LP ( A ) Out Casing Upper / G 45 Mh/Ton CCCW Pipe 4.0 Mh/DI
LP ( A ) Out Casing Upper / T 45 Mh/Ton EHC pipe 4.5 Mh/DI
LP ( A ) Rotor 55 Mh/Ton Instrument Pipe & Parts 7.0 Mh/DI
LP ( B ) Inner Casing Lower 45 Mh/Ton Lube Oil Pipe 4.5 Mh/DI
LP ( B ) Inner Casing Upper 45 Mh/Ton Main Steam Lead Pipe 15.0 Mh/DI
LP ( B ) Out Casing Lower / G 45 Mh/Ton Raw Material Yard Piping 4.5 Mh/DI
LP ( B ) Out Casing Lower / T 45 Mh/Ton Sea Water Pipe 4.0 Mh/DI
LP ( B ) Out Casing Upper / G 45 Mh/Ton Site Run Pipe 4.5 Mh/DI
LP ( B ) Out Casing Upper / T 45 Mh/Ton Steam generator Pipe ( Gas, Water, Oil ) 4.5 Mh/DI
LP ( B ) Rotor 55 Mh/Ton Steam Pipe 5.5 Mh/DI
Main Oil Tank 65 Mh/Ton Temporary Pipe for Flushing 3.5 Mh/DI
Main Oil Tank Cooler 65 Mh/Ton Valve Mh/DI
Middle Stand 60 Mh/Ton Waste Water Yard Piping 6.5 Mh/DI
MSV + CV 70 Mh/Ton Water Pipe 4.5 Mh/DI
Nozzle 65 Mh/Ton
Oil Transfer Pump 75 Mh/Ton I. SUMMARY PIPE ( D - Inch )
Sole Plate 60 Mh/Ton
Turbine Lube Oil Purifier 75 Mh/Ton Alloy Steel 6.5 Mh/DI
Turning System 65 Mh/Ton Carbon Steel 4.5 Mh/DI
Main Steam Pipe ( Alloy Steel ) 20.0 Mh/DI
C. STEAM TURBINE GENERATOR Sea Water Pipe ( Carbon Steel ) 4.0 Mh/DI
Bushing 75 Mh/Ton Stainless Steel 5.0 Mh/DI
Collector, Collector Cover 70 Mh/Ton
Cooler 75 Mh/Ton H. VACCUM PUMP
Generator Rotor 55 Mh/Ton Condenser Vaccum Pump 75 Mh/Ton
Generator Stator 55 Mh/Ton
Lagging 65 Mh/Ton I. TANK ( STAINLESS STEEL )
Seal Oil Unit 75 Mh/Ton Condensate Storage Tank 120 Mh/Ton
Sole Plate 55 Mh/Ton
Stator WTR Cooling Unit 75 Mh/Ton J. CONDENSER CLEANING SYSTEM
Ball Strainer 60 Mh/Ton
D. CONDENSER UNIT Tube Cleaning Recirculation Pump 65 Mh/Ton
Condensate Pump 50 Mh/Ton
Condenser Tube 50 Mh/Ton K. COOLING WATER SCREENING SYSTEM
Lower Exhaust Panel Set 50 Mh/Ton Band Screen Mh/Ton
Misc Support Ext Piping etc 180 Mh/Ton Bar Rack Mh/Ton
Shell / Hotwell Tubed module 55 Mh/Ton Screen Wash Pump Mh/Ton
Upper Exhaust Neck Piece set 50 Mh/Ton Stop log Mh/Ton
Water Box 50 Mh/Ton Trash Rack Mh/Ton
Travelling Screen 85 Mh/Ton
NO DESCRIPTION Unit Unit NO DESCRIPTION Unit Unit
MH MH

E. HEATER / DEAERATOR L. CHLORINATION PLANT 55 Ton


CCCW Heat Exchanger Mh/Ton
Deaerator 40 Mh/Ton M. EMERGENCY DIESEL GENERATOR
Deaerator Tray 65 Mh/Ton D/G Control Panel 100 Mh/Ton
Grand Steam Condenser 60 Mh/Ton Emergency diesel Engine 45 Mh/Ton
Grand Steam Exhauster 60 Mh/Ton Emergency Diesel Generator 45 Mh/Ton
LP Heater Drain Tank 50 Mh/Ton Engine Exhaust Chimney 65 Mh/Ton
LP Heater No. 1 40 Mh/Ton Fuel Oil Day Tank 75 Mh/Ton
LP Heater No. 2 40 Mh/Ton Fuel Oil Storage Tank 75 Mh/Ton
LP Heater No. 3 40 Mh/Ton Fuel Oil Transfer Pump 75 Mh/Ton
LP Heater No. 4 40 Mh/Ton G. WATER PUMP
LP Heater No. 6 40 Mh/Ton CCCW Make Up Pump 75 Mh/Ton
LP Heater No. 7 40 Mh/Ton CCCWP 75 Mh/Ton
LP Heater No. 8 40 Mh/Ton CCCWP Motor 75 Mh/Ton
Condensate Make Up Pump 75 Mh/Ton
F. BFP Condensate Pump 75 Mh/Ton
BFP base Plate ( Sole Plate ) 55 Mh/Ton Condensate WTR Box priming Pump 75 Mh/Ton
BFP Lube Oil Cooler 65 Mh/Ton CP-Barrel & Found Ring 80 Mh/Ton
BFP Speed Gear 60 Mh/Ton CP-Motor 75 Mh/Ton
BFP Turbine 50 Mh/Ton CWP Pump Base Mh/Ton
BFP-BP 60 Mh/Ton CWP-Bell Mouse 75 Mh/Ton
BFP-T MSV & CV 70 Mh/Ton CWP-Casing 75 Mh/Ton
BFP-T T Oil Tank 55 Mh/Ton CWP-Discharge Elbow 75 Mh/Ton
M-BFP Motor 70 Mh/Ton CWP-Motor 70 Mh/Ton
M-BFP-BP Mh/Ton CWP-Shaft 75 Mh/Ton
M-BFP-BP Motor Mh/Ton Sea Water Booster Pump 75 Mh/Ton
Motor Driven BFP 70 Mh/Ton Sump Pump 70 Mh/Ton
T-BFP 60 Mh/Ton SWBP motor 75 Mh/Ton
Working & M-BFP Oil Motor Mh/Ton

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