Installation & Operation Manual

Installation & Operation Manual
Vertical Wall Mount Air Conditioners
Models
CEA1012A, CEA1020A, CEA1024A, CGA1012A, CGA1020A, CGA1024A,
CEA1030A, CEA1036A, CEA1042A, CGA1030A, CGA1036A, CGA1042A,
CEA1048A, CEA1060A CGA1048A, CGA1060A
Chapter 1 Description........................................... 5
Chapter 2 Electronic Control Board..................... 8
Chapter 3 Installation.......................................... 29
Chapter 4 Start-Up.............................................. 40
Chapter 5 Troubleshooting................................. 41
Chapter 6 Maintenance....................................... 44
Chapter 7 Warranty............................................. 45
Chapter 8 Start-Up Checklist.............................. 46
Appendix A Fresh Air Damper Installation........... 50
CEA1036A
IMPORTANT
This manual may include information for options and features which may not be
included on the unit being installed. Refer to the unit data label or Model Identification
to determine which features and options this unit is equipped with.
INSTALLER: Affix the instructions on the inside of the building adjacent to the thermostat.
END USER: Retain this manual for future reference.
Manufactured By:
Industrial Climate Engineering™ Division of AIRXCEL®, Inc.
P.O. Box 5104 • Cordele, Georgia 31010
2002 Hoover St. • Cordele, Georgia 31015
(229) 273-9558 • Fax (229) 273-5154
E-mail: icesales@airxcel.com • Internet: www.acice.com
The most current version of this manual can be found at www.acice.com.
ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 05/2021 Rev.2
How To Use This Manual
This manual is intended to be a guide to Industrial Climate Engineering's line of vertical air conditioners. It contains
installation, troubleshooting, maintenance, warranty, and application information. The information contained in this
manual is to be used by the installer as a guide only. This manual does not supersede or circumvent any applicable
national or local codes.
If you are installing the ComPac unit, first read Chapter 1 and scan the entire manual before beginning the installation as
described in Chapter 2. Chapter 1 contains general, descriptive information and provides an overview which can speed
up the installation process and simplify troubleshooting.
If a malfunction occurs, follow this troubleshooting sequence:
1. Make sure you understand how the ComPac unit works (Chapters 1 & 3).
2. Identify and correct installation errors (Chapter 2).
3. Refer to the troubleshooting information in Chapter 4.
If you are still unable to correct the problem, contact the Factory at 1-800-841-7854 for additional assistance.
Please read the following “Important Safety Precautions” before beginning any work.
Important Safety Precautions

1. USE CARE when LIFTING or TRANSPORTING equipment.
2. TRANSPORT the UNIT UPRIGHT. Laying it down on its side may cause oil to leave the compressor and breakage
or damage to other components.
3. TURN ELECTRICAL POWER OFF AT THE breaker or fuse box BEFORE installing or working on the equipment.
LINE VOLTAGES ARE HAZARDOUS or LETHAL.
4. OBSERVE and COMPLY with ALL applicable PLUMBING, ELECTRICAL, and BUILDING CODES and ordinances.
5. SERVICE may be performed ONLY by QUALIFIED and EXPERIENCED PERSONS.
* Wear safety goggles when servicing the refrigeration circuit
* Beware of hot surfaces on refrigerant circuit components
* Beware of sharp edges on sheet metal components
* Use care when recovering or adding refrigerant
6. Use COMMON SENSE - BE SAFETY-CONSCIOUS
This is the safety alert symbol . When you see this symbol on the ComPac unit and in the instruction manuals
be alert to the potential for personal injury. Understand the signal word DANGER, WARNING, CAUTION and
IMPORTANT. These words are used to identify levels of the seriousness of the hazard.
DANGER Failure to comply will result in death or severe personal injury and/or property damage.
WARNING Failure to comply could result in death or severe personal injury and/or property damage.
CAUTION Failure to comply could result in minor personal injury and/or property damage.
Used to point out helpful suggestions that will result in improved installation, reliability or
IMPORTANT
operation.
AS PART OF THE ICE CONTINUOUS IMPROVEMENT PROGRAM, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
© 05/2021 Industrial Climate Engineering™ Division of Airxcel™, Inc.
ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 2
05/2021 Rev.2
WARNING
• If the information in these instructions are not followed exactly, a fire may result causing
property damage, personal injury or loss of life.
• Read all instructions carefully prior to beginning the installation. Do not begin
installation if you do not understand any of the instructions.
• Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life.
• Installation and service must be performed by a qualified installer or service agency in
accordance with these instructions and in compliance with all codes and requirements
of authorities having jurisdiction.
INSTALLER: .Affix the instructions on the inside of the building adjacent to the
thermostat.
END USER: .Retain these instructions for future reference.
Table of Contents
Chapter 1 Description & Specifications
1.1 General Description..................................................................................................................................5
1.2 Model Identification..................................................................................................................................6
1.3 Serial Number Date Code.........................................................................................................................6
1.4 Air Flow, Weights and Filter Sizes............................................................................................................6
1.5 General Operation.....................................................................................................................................7
1.6 Optional Controls and Packages...............................................................................................................8
1.7 Electrical Operation................................................................................................................................11
1.8 Economizer Components........................................................................................................................14
Chapter 2 Electronic Control Board
2.1 Introduction.............................................................................................................................................18
2.2 Installation and Replacement..................................................................................................................19
2.3 Operation.................................................................................................................................................19
2.4 Sequence of Operation............................................................................................................................23
Chapter 3 Installation
3.1 Equipment Inspection..............................................................................................................................29
3.2 Installation Requirements........................................................................................................................29
3.3 Installation Materials ..............................................................................................................................31
3.4 Porting and Duct Work ...........................................................................................................................32
3.5 Fresh Air Hood Installation ....................................................................................................................35
3.6 Bracket Installation ................................................................................................................................35
3.7 Mounting the Unit ..................................................................................................................................35
3.8 Electrical Connections............................................................................................................................36
Chapter 4 Start-Up
4.1 Check-Out of Cooling Cycle ..................................................................................................................40
4.2 Check-Out of Heating Cycle...................................................................................................................40
3 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

05/2021 Rev.2
Chapter 5 Troubleshooting
5.1 Overview.................................................................................................................................................41
5.2 Failure Symptoms Guide.........................................................................................................................42
5.3 Compressor Troubleshooting..................................................................................................................42
5.4 Control Board Diagnosis.........................................................................................................................43
Chapter 6 Maintenance
6.1 Scheduled Maintenance..........................................................................................................................44
Chapter 7 Warranty
7.1 Airxcel Commercial Group Limited Product Warranty..........................................................................45
Chapter 8 Start-Up Check List
8.1 Start-Up Check List.................................................................................................................................46
Appendix A
Installation Instructions for Field Installed Electric Heaters............................................................................50
Illustrations
Figure 1a. Typical Electrical Schematic - CEA/CGA (Non-Economizer)...................................................12
Figure 1b. Typical Electrical Schematic - CEA/CGA (Economizer)...........................................................13
Figure 2. Dry Bulb sensor...........................................................................................................................15
Figure 3. Enthalpy Sensor Temperature Control Points.............................................................................16
Figure 4. Economizer Control Board.........................................................................................................17
Figure 5a. Setting the Speed for the Y1 and Y2 Operation for Indoor Motor .............................................20
Figure 5b. Second Stage Cooling Speed......................................................................................................20
Figure 6. Output Termination for Indoor Motor Control Signal................................................................21
Figure 7. Outdoor Motor Speed Setting.....................................................................................................21
Figure 8. Output Termination for Outdoor Motor Control Signal..............................................................21
Figure 9. Communications SetUp..............................................................................................................22
Figure 10. Back Panel Configuration for CEA/CGA1012 Air Conditioners...............................................33
Figure 11a. Fresh Air Hood Damper, Models 1024-1060..............................................................................34
Figure 11b. Fresh Air Hood Damper, Models CEA/CGA1012......................................................................34
Figure 12a. Wall Mounting Detail..................................................................................................................35
Figure 12b. CEA/CGA1012 Wall Mounting Detail.......................................................................................36
Figure 13a. Humidistat Wiring Details...........................................................................................................39
Figure 13b. Thermostat Connection Diagram................................................................................................39
Figure 13c. CommStat™ 3 HVAC Controller Wiring Detail.........................................................................39
Tables
Table 1 CFM @ External Static Pressure..................................................................................................7
Table 2 Return Air Filter Sizes..................................................................................................................7
Table 3 Shipping Weights..........................................................................................................................7
Table 4 Refrigerant Charge........................................................................................................................7
Table 5 Ambient Temperature Operating Range.......................................................................................7
Table 6 MODBUS Network Address DIP Swith Positions.................................................................... 23
Table 7a. MODBUS Discrete Registers.................................................................................................... 27
Table 7b. MODBUS Registers.................................................................................................................. 28
Table 8 Minimum Clearances..................................................................................................................30
Table 9 Voltage Limitations.....................................................................................................................30
Table 10 Maximum Static Pressure...........................................................................................................34
05/2021 Rev.2
Chapter 1 Description & Specifications
1.1 General Description
The Industrial Climate Engineering (ICE) CEA and CGA are a series of vertical wall-mounted air
conditioning systems that provide heating, cooling, and ventilation for electronic equipment shelters,
process control centers, and other applications with high internal heat gains. The series includes multiple
sizes and nominal cooling capacities from 12,000 to 60,000 BTUH. Resistance heating elements are
available in various wattages.
• CEA: Standard Efficiency Models
Our most popular model. ICE CEA air conditioners are available in cooling capacities of 1, 1.5, 2,
2.5, 3, 3.5, 4, 5 and 6 tons (12,000 BTUH to 72,000 BTUH).
• CGA: High Efficiency Models
Our most efficient wall mount air conditioners. Electronically commutated indoor fan motors combined
with highly efficient scroll compressors result in increased energy efficiency.
The CEA/CGA Product Data Sheets have detailed information on the capacities and efficiencies for
each model.
See Appendix A for instructions on field installation of electric heat.
ICE CEA & CGA air conditioners feature an exclusive electronic control board. The control board
consolidates several of the electrical components and improves the air conditioner’s reliability. The
control board replaces the blower relay, the lockout relay, the compressor time delay and the timed
low pressure bypass. In addition, the control board has LED’s to indicate operating status and fault
conditions to assist the service technician. A complete description of functions of the control board is
in Section 1.6.
All ICE models are designed for easy installation and service. Major components are accessible for
service beneath external panels.
All units have internal disconnects (optional on 380V and 575V). Follow local codes for external
disconnect requirements.
These units have a 0-15% manual outside air damper as standard equipment. All models are available
with an optional factory installed economizer for 100% free cooling with outside air.

05/2021 Rev.2
1.2 Model Identification
The model identification number is found on the data sticker. Rating plate located on side panel.
Example C G A 1 0 3 6 A A 0 5 0 C R + + + 1 D A + A 1 1 + + + + + +
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 Unit Designation/Family C = Industrial Climate Engineering (ICE) D = Dry Bulb Sensor

E = Standard Efficiency Indoor Air Quality E = Dry Bulb Sensor w/Dirty Filter
2 Energy Efficiency Ratio (EER) 17
G = High Efficiency Features G = Dirty Filter Sensor
+ = None
3 Refrigerant Type A = R-410a
4 Compressor Type/Quantity 1 = Single 18 Air Flow 1 = Top Supply/Bottom Return
5 Compressor D = Left Hand
012 = 12,000 036 = 36,000 19
E = Right Hand
Location
6 Unit Capacity/Nominal 020 = 20,000 042 = 42,000
Cooling (BTUH) 024 = 24,000 048 = 48,000 A = 2” Pleated (MERV 8, AC/HP-C)
7 030 = 30,000 060 = 60,000 C = 2” Charcoal
D = MERV 11 High Filtration Package
8 System Type A = Air Conditioner
20 Filter Option E = MERV 13 High Filtration Package
A = 208/230-1-60 D = 460-3-60 F = Filter Access Through Return Air Grille
Power Supply =
9 W = Aluminum Washable
(Volts-Phase-Hz) C = 208/230-3-60 Z + = None
575V,3ø,60Hz
10 000 = No Heat 080 = 8KW A = Condenser Coil Only
022 = 2.2KW 090 = 9KW C = Evaporator Coil Only
Heat Designation
11 036 = 3.6KW 100 = 10KW D = Both Coils Condenser & Evaporator
@ Rated Voltage Corrosion E = All Coils Cond/Evap/Reheat
040 = 4KW 120 = 12KW
KW = Kilowatt 21
12 050 = 5KW 150 = 15KW Protection F = Coat All
060 = 6KW K = Coastal Package
A = Solid Front Door + = None
C = Economizer $ = Special
D = Motorized Damper w/Pressure Relief 22 Engineering
Ventilation E = Motorized Damper w/Pressure A1
13 23 Revision Level
Configuration Relief & Independent Motorized
Damper Control 1 = Beige
F = No Free Cooling, 100% Emergency 2 = Gray
Ventilation Only w/Independent Control 3 = Carlsbad Canyon
4 = White
R = Electric Reheat
5 = Stainless Steel Exterior
14 Dehumidification T = Electric Reheat w/Humidity Control
24 Cabinet Color 6 = Dark Bronze
+ = None
7 = .050 Aluminum Stucco
A = Power Fail Alarm w/Additional Lockouts 8 = Mesa Tan
C = 24V EMS Relay Kit 9 = Pebble Gray
D = 24V EMS Relay Kit A = Stainless Steel - Unit
15 Controls
w/Factory Installed T-Stat $ = Custom Color (Powder Coat)
E = Factory Installed T-Stat
2 = Compressor Blanket
+ = None 25 Sound Attenuation
+ = None
A = Evaporator Freeze Sensor (EFS)
C = EFS w/Hot Gas Bypass A = Lockable Access Plate/Tamper Proof
26 Security Option
M = Extreme Duty w/Hard Start & EFS + = None
N = Hard Start 1 = Crating
P = Hard Start w/Low Ambient & CCH 2 = Coil Covering
Q = Hard Start w/Low Ambient & 27 Packaging
3 = ISPM 15 Compliant
Fan Cycle Control (FCC) + = None
R = Crank Case Heater (CCH)
T = Hard Start w/EFS A = Stainless Steel Fasteners
U = Hard Start w/Hot Gas Bypass Fastener/Drain Pan C = Stainless Steel Drain Pan
16 Operating Condition 28
V = Hard Start w/Low Ambient & Option D = Stainless Steel Fasteners & Drain Pan
CCH & EFS + = None
W = Low Ambient w/CCH + = None
X = Hot Gas Bypass 29 Unused
$ = Special
Y = Low Ambient w/CCH & FCC
Z = Low Ambient w/CCH & EFS + = None
1 = Low Ambient w/FCC 30 Special Variation $ = Special Configuration Not Covered by
2 = Low Ambient w/FCC & EFS Model Nomenclature
3 = CCH w/Hot Gas Bypass
+ = None
Note: Not all options are available with all configurations. Contact your ICE sales representative for configuration details and
feature compatibility.
1.3 Serial Number Date Code

20 = 2020 01 = January 05 = May 09 = September
21 = 2021 02 = February 06 = June 10= October
22 = 2022 03= March 07 = July 11 = November
23 = 2023 04 = April 08 = August 12 = December
1.4 Air Flow, Weights and Filter Sizes
Complete electrical and performance specifications and dimensional drawings are in the ICE CEA/
CGA Product Data Sheets.
05/2021 Rev.2
Note: Follow local codes and standards when designing duct runs to deliver the required airflow.
Minimize noise and excessive pressure drops caused by duct aspect ratio changes, bends, dampers and
outlet grilles in duct runs.
MODEL 0.10 0.15 0.20 0.25 0.30 0.40 0.50
CEA/CGA1012 450 420 390 360
CEA/CGA1020/1024 860 825 810 740 670
CEA/CGA1030 1100 1050 1000 960 920 810
CEA/CGA1036 1310 1265 1220 1185 1150 1060
CEA/CGA1042 1650 1585 1520 1450 1360
CEA/CGA1048 1900 1830 1760 1700 1620
CEA/CGA1060 1900 1830 1760 1700 1620
Values in bold are the minimum air flow.
Air flow ratings of 208-230 volt units are at 230v. Air flow ratings of 460 volt units are at 460 volts. Operation of units at a voltage different from the rating point
will affect air flow.
Table 1. CFM @ External Static Pressure (Wet Coil) (IWG)
MODEL INCHES MILLIMETERS PART NUMBER FILTERS PER MERV
UNIT RATING
CEA1012 (Non-Economizer) 20 x 10 x 2 508 x 254 x 52 91974 1 8
CEA1012 (With Economizer) 22¼ x 6¼ x 2 565 x 159 x 51 80172 1 8
CGA1012 (With Economizer) 12 x 25 x 1 305 x 635 x 25 93181 1 8
CEA/CGA1020/1024 25 x 16 x 2 635 x 406 x 52 80137 1 8
CEA/CGA1030/1036 30 x 16 x 2 762 x 406 x 52 80138 1 8
CEA/CGA1042/1048/1060 36½ x 22 x 2 927 x 559 x 52 80162 1 8
Table 2. Return Air Filter Sizes
MODEL LBS KG
Non-Economizer
CEA/CGA1012 175 79.5
CEA/CGA1020/1024 275 125
CEA/CGA1030/1036 355 160
CEA/CGA1042/1048/1060 535 245
With Economizer
CEA/CGA1012 185 84.1
CEA/CGA1020/1024 286 130
CEA/CGA1030/1036 375 170
CEA/CGA1042/1048/1060 590 268
Table 3. Shipping Weights
MODEL CEA1012 CEA1020 CEA1024 CEA030 CEA1036 CEA1042 CEA1048 CEA1060
Charge (ounces) 40 48 51 60 60 96 123 123
MODEL CGA1012 CGA1020 CGA1024 CGA1030 CGA1036 CGA1042 CGA1048 CGA1060

Charge (ounces) 46 54 54 72 74 123 123 119
Table 4 Refrigerant Charge (R410A, Ounces)

1.5 General Operation
MODEL Ventilation Configuration Temperature Range
Standard ("N") 20ºF – 120ºF (-7ºC – 48.9ºC)
Non-Economizer Desert Duty ("ND") 32ºF – 130ºF (-0ºC – 54ºC)
Extreme Duty ("NE"), 60 Hz Only 0ºF – 130ºF (-18ºC – 54ºC)
Standard ("CE") -40ºF – 120ºF (-40ºC – 48.9ºC)
With Economizer Desert Duty ("CD") -40ºF – 130ºF (-40ºC – 54ºC)
Extreme Duty ("CE"), 60 Hz Only -40ºF – 130ºF (-40ºC – 54ºC)
Table 5. Ambient Temperature Operating Range
05/2021 Rev.2
Refrigerant Cycle (Cooling Mode)
ICE CEA & CGA air conditioners use R-410A refrigerant in a conventional vapor-compression refrigeration
cycle to transfer heat from air in an enclosed space to the outside. A double blower assembly blows
indoor air across the evaporator. Cold liquid refrigerant passing through the evaporator is boiled into gas
by heat removed from the air. The warmed refrigerant gas enters the compressor where its temperature
and pressure are increased. The hot refrigerant gas condenses to liquid as heat is transferred to outdoor
air drawn across the condenser by the condenser fan. Liquid refrigerant is metered into the evaporator
to repeat the cycle.
Heating Mode
A wall-mounted thermostat controls the heating cycle of models which incorporate resistance heating ele-
ments. On a call for heat, the thermostat closes the heat relay to energize the indoor fan and the resistance
elements. Except on units with the optional dehumidification kit, the compressor is locked out during the
heating cycle. Please see Appendix A for instructions on field installing electric heaters.
Economizer Operation
The economizer is a regulated damper system with controls. The damper regulates the circulation of outside
air into the enclosure (when the outdoor air conditions are suitable) to reduce the need for mechanical
cooling, save energy, and extend compressor life.
Depending upon the options selected, the damper responds to the enthalpy of the outdoor air. On a call
for cooling from a space thermostat, it operates as follows:
When the enthalpy of the outdoor air is below the set point, the outdoor air damper is proportionally open
(and return air damper is proportionally closed) to maintain between 50°F and 56°F (10°C to 13°C) at
the mixed/discharge air sensor. Integral pressure relief allows the indoor air to exit the shelter through
the air conditioner.
When the enthalpy of the outdoor air is above the set point, the outdoor air damper closes to its minimum
position. A call for cooling from the space thermostat brings on mechanical cooling.
A built-in adjustable minimum position potentiometer controls the amount of outdoor air admitted to
meet minimum ventilation requirements.
1.6 Optional Controls & Packages
Hard Start Kit
Used on single phase equipment to give the compressor higher starting torque under low voltage conditions.
Generally not recommended on units with scroll compressors.
Extreme Duty Package (not available on CEA1012)
The Extreme Duty Package allows selected ICE air conditioners to operate in extremely cold and hot
ambient conditions. The Extreme Duty Kit is always factory installed. Non-economizer air conditioners
will operate from 0° F to 131° F (-18° to 55°C). Economizer equipped air conditioners will operate from
-40° F to 131° F (-40° to 55°C).
The Extreme Duty Package includes a suction line accumulator, thermal expansion valve (TXV), crank-
case heater, hard start kit, an auto reset, high pressure switch and an outdoor thermostat and fan cycle
switch. The fan cycle control is standard on all ICE air conditioners and operates based upon the liquid
line pressure. The outside thermostat closes whenever the outside temperature is below 50°F (10°C)
and opens when the outside temperature is 50° F (10°C) or higher. Whenever the temperature is below
50°F (10°C), the fan cycle switch is in the circuit; when temperatures are 50° F (10°C) or higher, the fan
cycle switch is not in the circuit. The fan cycle control is used with a TXV to prevent excessive cycling
or "hunting" of the TXV.

05/2021 Rev.2
Protective Coating Packages
Typically only the non-economizer air conditioners are used in corrosive environments, but units with
an economizer are also available with corrosion protection. Two corrosion protection packages are
offered- one for the condenser section (the Coastal Environmental package) and the other for the entire
unit (the Coat-All Package).
The Coastal Environmental Package includes:
• Corrosion resistant fasteners
• Sealed or partially sealed condenser fan motor
• Protective coating applied to all exposed internal copper and metal in the condenser section
• Protective coating on the condenser coil (Luvata Insitu®) contains ES2 (embedded stainless steel
pigment) technology.
The Coat all Package includes all of the above, plus:
• Protective coating on the evaporator coil (Luvata Insitu®) contains ES2 (embedded stainless steel
pigment) technology
• Protective coating on exterior and interior components and sheet metal. (Note: the internal sheet
metal which is insulated, bottom outside panel, and the internal control box are not coated)
Note: The CEA1012 is available with the protective coatings and corrosion resistant fasteners, but does
not have a sealed condenser fan motor.
Hot Gas Bypass (Non-Economizer Models Only) Not available on the CEA1012/1024
Used in specialty applications; i.e., Magnetic Resonance Imaging (MRI) buildings, to prevent magnetic
voltage disturbance caused by compressor cycling. Two hot gas bypass option packages are available
to allow operation to 20°F (-7°C) or minus 20°F (-29°C). Please refer to Hot Gas Bypass Application
Bulletin for details.
Electric Reheat Dehumidification Not available on the CEA1012
A humidity controller allows electric heat and cooling to operate simultaneously. ICE air conditioners
equipped with the dehumidification option allow the indoor humidity of the controlled environment
to be maintained at or below a certain humidity set point. These units do not have the ability to add
humidity to the building.
IMPORTANT
The electrical wire and breaker or fuses must be sized for simultaneous operation
of the electric heater and the air conditioner. Refer to the data sticker on the unit or
the appropriate Air Conditioner Product Data Sheet for the sizing information.
Dehumidification is achieved by operating mechanical cooling in conjunction with electric reheat. The
strip heat is sized approximately to the sensible capacity of the total tonnage of the machine (i.e., on a
24,000 BTU unit the strip heat is sized at approximately 20,000 BTU). Because the strip heat is sized
to the approximate sensible cooling capacity, only selected models are available.
Operation:
When the humidity rises above the set point on the humidity controller both mechanical cooling and
electric reheat operate to temper the air and lower the humidity. If the temperature in the controlled
environment rises above the set point of the thermostat and the unit is operating in the dehumidification
mode, the call for cooling will override the call for dehumidification and the strip heat is disengaged
until the thermostat is satisfied. This assures the environment temperature is maintained as first priority
and humidity control is second.
In applications where a shelter has redundant air conditioning units and is controlled by a lead lag
controller (CommStat 4, CommStat 3 HVAC Controller), most times the dehumidification option is
05/2021 Rev.2
only necessary on one of the two units. It is possible for one unit to be operating in the cooling mode
while the unit with dehumidification is operating at the same time. If the cooling unit does not maintain
the shelter temperature set point, the unit with dehumidification will go into the cooling mode. It does
not matter whether the unit with dehumidification is the lead or lag unit.
Three Phase Voltage Monitor
Continuously measures the voltage of each of the three phases. The monitor separately senses low
and high voltage, voltage unbalance including phase loss and phase reversal. An LED indicator glows
when all voltages are acceptable. Automatically resets when voltages and phases are within operating
tolerances. Not required on 1ø units.
Dirty Filter Indicator (Not Available on the CEA1012)
A diaphragm type of indicator measures the air pressure on either side of the filter and when the pressure
drops below the set point, a red LED is illuminated. The set point is adjustable.
Protective Coil Coatings
Either the condenser or evaporator coil can be coated, however, coating of the evaporator coil is not
common. For harsh conditions, e.g., power plants, paper mills or sites were the unit will be exposed to
salt water, the condenser coil should be coated. Note: Cooling capacity may be reduced by up to 5%
on units with coated coils.
Thermal Expansion Valve
Available on all ComPac® air conditioners. Improves performance in hot ambient temperatures.
High Filtration (Not Available on the CEA1012)
Selected units are built with larger blowers/motors for use with higher efficiency filters with MERV
ratings of 11, 13 and 14 when tested to ASHRAE 52.2. Units with economizers have a pre-filter on the
outside air.
Lockable Disconnect Access Cover Plate
The access plate to the service disconnect switch can be equipped with a lockable cover.
Cold Climate Kit (CEA1024-1060 and CGA1030-1060 units)
Controls and components which allow the units to operate in extremely cold temperatures. The kit
includes a suction line accumulator, thermal expansion valve (TXV), crankcase heater, hard start kit,
and an outdoor thermostat and fan cycle switch. The fan cycle control is standard on all ComPac air
conditioners and operates based upon the liquid line pressure. The outside thermostat opens whenever
the outside temperature is below 50°F (10°C) and closes when the outside temperature is 50°F (10°C)
or higher. Whenever the temperature is below 50°F (10°C), the fan cycle switch is in the circuit; when
temperatures are 50°F (10°C) or higher, the fan cycle switch is not in the circuit. The outdoor thermostat
is used with a TXV to prevent excessive cycling or “hunting” of the TXV.
Desert Duty (CEA1024-1060 and CGA1030-1060 units)

Controls and components which allow the units to operate in very hot ambients (131°F/55°C). Includes
a thermal expansion valve, a sealed condenser fan motor, slotted base pan and a sealed control box. A
closed loop design on the units insures that no outside air is introduced into the shelter.
Cabinet Color and Material

ICE CEA and CGA air conditioners are available in nine different cabinet colors -the standard beige,
white, gray, and others. The standard cabinet’s sides, top and front panels are constructed of 20 gauge
painted steel. As an option, these panels can be built of 16 gauge steel in beige & gray or .050 stucco
aluminum. When the 16 gauge painted steel or the aluminum is used, only the side, top and front panels
05/2021 Rev.2
are 16 gauge or aluminum. Contact your ICE representative for color chips. The cabinet can also be
constructed of type 316 stainless steel. Two stainless steel cabinet constructions are available- the
complete cabinet, including most internal sheet metal or only the exterior sheet metal
1.7 Electrical Operation

The compressor and condenser fan are energized with a contactor controlled by a 24 VAC pilot signal.
Some compressors incorporate an internal PTC crankcase heater that functions as long as primary power
is available. The heater drives liquid refrigerant from the crankcase and prevents loss of lubrication
caused by oil dilution. Power must be applied to the unit for 24 hours before starting the compressor.
The condenser (outside fan) motor is energized by the same contactor. However, the motor is cycled on
and off by the low ambient control (see low ambient control 1.6).
The indoor evaporator fan motor is controlled by the fan purge on the electronic control board.

05/2021 Rev.2
Figure 1a. Typical Electrical Schematic - CEA/CGA (Non-Economizer)
05/2021 Rev.2
Figure 1b. Typical Electrical Schematic - CEA/CGA (Economizer)
05/2021 Rev.2
1.8 Economizer Components (Economizer Equipped Models Only)
Damper Actuator:
The damper actuator is a 24V motor that modulates the position of the damper blade. It is capable
of driving a full 90 degrees within 90 seconds. The assembly has a spring return to close the damper
during power outage.
Economizer changeover control (W1 Jumper)
The economizer can be controlled by either an enthalpy sensor or a dry bulb sensor. On a call for
cooling from the wall-mounted thermostat, if outdoor conditions are suitable, the sensor will open the
damper and admit outside air (i.e., economizer free cooling). If the outdoor ambient is too hot or humid
(enthalpy sensor only), the sensor will place the actuator in the closed or minimum open position and
activate mechanical cooling. The compressor is locked-out during the economizer cooling mode.
During the testing of the air conditioner at the factory, the control board has been configured for the
sensor in the air conditioner. There should be no need to change the sensor configuration. If an enthalpy
sensor is being used, pins 1 & 2 should be jumpered on the board. If a dry bulb sensor is being used,
pins 2 & 3 should be jumpered. See item 1 in Figure 4 for the location of this jumper.
Economizer changeover control setting - Enthalpy Sensor
The enthalpy sensor responds to the total heat content of the outdoor air to provide the changeover
to outside air for free cooling. The control board must be configured for proper operation of the
economizer by selecting the desired changeover temperature. The desired temperature is selected
by four dip switches on the board. See item 9 in Figure 4 for the location of the dip switches.
1. Selecting the set point for the enthalpy sensor. On the board there are four dip switches – 1, 2,
3 & 4 - that determine the ambient temperature at which the economizer damper opens. These
dip switches correspond to the following temperatures:
DIP Switch # Previous Honeywell controller setting Temperature °F/°C
All 4 Switches Down A 73°/23.8°C
1 A 73°/23.8°C
2 B 70°F/21.1°C
3 C 67°F/19.4°C
4 D 63°F/17.2°C
2. Gently push the dip switch UP to select the desired set point temperature. The factory setting is
for dip switches number 1, 2, & 3 to be in the Down position and #4 to be in the Up position.
With dip switch #4 in the Up position, the economizer damper will begin to open when the
ambient temperature is 63°F/17.2°C.
3. Only one switch should be in the Up position.
Note: having all four switches in the down position is the same setting as having the #1 switch
in the Up position.
DANGER
Sever hazard. The economizer contains moving parts capable of causing
serious injury or death. Disconnect power before removing the covering panel.
Economizer changeover control – Dry Bulb Sensor
The dry bulb sensor only responds to the dry bulb temperature of the outside air and ignores the humidity.
The sensor has eight set points. The factory setting is 58°F (14.5°C). These set points can be changed
by moving the dip switches on the top of the dry bulb sensor. See Fig. 2.
05/2021 Rev.2
Figure 2. Dry Bulb Sensor
Once either the enthalpy or dry bulb sensor has determined that the outside air is suitable for cooling,
the damper will open. The mixed air sensor will limit the air temperature delivered to the space by
modulating the damper blade to mix warm indoor air with cooler outdoor air to provide a constant
50°F to 56°F (10°C to 13.5°C)
Mixed Air Sensor:

The mixed air sensor is a thermistor mounted on a bracket adjacent to the right side of the blower
assembly. The thermistor senses the air temperature entering the structure, and provides a signal to the
economizer controller for modulating the position of the damper.
Minimum Position Potentiometer (W2 jumper):

The potentiometer controls the amount of outside air introduced in the building when the economizer
damper closes or the air conditioner is Off or in Mechanical Cooling. The factory setting is for the
damper to close completely when the unit is off or in Mechanical Cooling. (Pins 1 & 2 are jumpered)
If outside air is desired during mechanical cooling or whenever the indoor blower is running, jumper
pins 2 & 3. Refer to item 8 in Figure 4 for the location of the jumper.
If the potentiometer is enabled, the next step is to select how much outside air should be brought into
the building.
The potentiometer is adjustable from 0% to 100%. Setting the potentiometer to MIN means that the damper
will close completely and NO outside air will be brought into the building. Setting the potentiometer
to MAX means that the damper stays in the full OPEN position at all times. Factory setting is 50%.

05/2021 Rev.2
Brand of Sensor Selection (W3 jumper)
Honeywell enthalpy and dry bulb sensors are currently the only brand of sensors used in the air conditioners.
Jumper W3 allows us to use alternative brands at a future date. On all current air conditioners, pins 1
& 2 are jumpered on W3. See item 4 in Figure 4.
POINT DE CONTRÔLE
COURBE DE APPROX. EN
CONTRÔLE °F (°C) À 50%
D'HUMIDITÉ RELATIVE
E
C
IV
SE
AT
R
EL
AI
D'
ÉR
E
VR
IT
LI
MID
R
PA
HU
TU
-B
E
PI
AL
TH
EN
TEMPÉRATURE SÈCHE APPROXIMATIVE EN °F (°C)

COURBE DE LIMITE HAUTE POUR W7210D, W7212, W7213, W7214, W7340B
Figure 3. Enthalpy Sensor Temperature Control Points

05/2021 Rev.2
1 2 3 4
9 8
1. W1 Economizer Sensor Selector 4. W3 Sensor Brand Selector 7. Minimum Position Potentiometer
Jumper Pins 1 & 2 for enthalpy sensor Jumper Pins 1 & 2 for Honeywell sensor 0% to 100%. Factory setting is 50%.
Jumper Pins 2 & 3 for dry bulb sensor Jumper Pins 2 & 3 for Prism sensor
2. Field connection from 5. For Honeywell sensors 8. W2 Minimum Position
CommStat 4 (2) terminal Potentiometer Jumper
Jumper Pins 1 & 2 to Disable (Factory setting)
Jumper pins 2 & 3 to Enable
3. Field connection from CommStat 4 6. For Prism sensors 9. Enthalpy Dip Switches
(MAR) terminal Set points are same as previous
Honeywell controller.
Factory setting is 4 (63°F/17.2°)
1=A (73°F/23.8°C) 2=B (70°F/21.1°C)
3=C (67°F/19.4°C) 4=D (63°F/17.2°)
Figure 4. Economizer Control Board

05/2021 Rev.2
Chapter 2 Electronic Control Board
2.1 Introduction
WARNING
Failure to observe the instructions contained in this document may result in personal
injury and/or property damage and may void the warranty. Read this manual before
installing, replacing or using this product.
CEA and CGA models are equipped with ICE’s proprietary Printed Circuit Board (PCB), which sets
the standard for the industry in flexibility, reliability and performance. This UL certified component is
engineered to optimize Heating, Cooling and Dehumidification operation while communicating valuable
information to the end user. Special features include 2-Stage operation with varying speed control
to optimize latent and sensible capacity, built in remote communication (MODBUS) for monitoring
and/or control, optimized head pressure control and the ability to function autonomously without the
need for an off the shelf thermostat. The ICE PCB comes equipped with LEDs to monitor lockouts for
independent circuits, which drastically reduces troubleshooting time and system downtime. Lockout
contacts are also provided along with the alarms being transferred via MODBUS.
This chapter provides the necessary information for installing and operating the ICE PCB.
The diagram below identifies the inputs, outputs and connections for the ICE PCB.
1 2 3 4 5
18 6
7
17
8
16
15 14 13 12 11 10 9
05/2021 Rev.2
Item Description
1 Outdoor Motor Control Signal Output
2 Indoor Motor Control Signal Output
P 1/2- Pressure for Circuit 1 and Circuit 2 (Respectively)
3 FS1 – Freeze Stat for Circuit 1
FS2 – Indoor Temperature Input
4 Modbus Communication
5 3 Wire [A, B, COM] and Parallel RJ-11 Port
Fan Cycle Control Input (only Applicable for EC Outdoor Motors)
6 Hum – Humidity Control Input (Connect to R Node)
Y 1/2 - Cooling Request for Stage 1 and Stage 2 Cooling Operation
7 Modbus Network Address. Set All 4 to OFF for Local Control
8 Potentiometers for Indoor and Outdoor Speed
9 Energize or De-Energize Test Mode
10 Set Speed of Indoor Motor for Y1 and Y2 Operation
11 Set Baud Rate. 19.2k Between Top and Mid. 9.6k Between Mid and Bottom
12 Set Indoor Motor Control Signal Type
13 Set Outdoor Motor Control Signal Type
Thermostat Inputs:
W2 – Heat Request
14 G – Indoor Fan Request
ON – Connect Respective Terminal to R Node.
Off – Open Circuit
Pressure Switch Inputs for Respective Circuit
15 HP – High Pressure Switch
LP – Low Pressure Switch
Switch to Be Closed for Cooling Operation. Switch to Be Connected to “R” Node
16 24 VAC Power Input to PCB.
Digital Outputs (24 VAC): The PCB Makes and Breaks R.
17 RH – Reheat
EH – Electric Heat
CC 1/2– Compressor (Respectively)
18 Alarm Contacts
2.2 Installation and Replacement

The PCB is factory installed. To install a replacement PCB, use the six mounting holes along with the
appropriate screw size to firmly secure the board to the control box. After this is achieved, follow the
wiring diagram and pin configuration for the respective system for appropriate operation. Ensure that
the terminals used do not make any unwanted electrical connection (via strands etc.) with any other
terminals. Please allow a 1” creepage distance between the board and all other adjacent electrical
components.
2.3 Operation
LED Status Indicators
Color Type Status Description
Green Power Constant On 24 VAC power has been applied
Constant On Normal Operation
1 Blink High pressure switch has opened twice
Status 1
Red and 2 Blinks Low pressure switch has opened twice
Status 2
3 Blinks Freeze stat (optional) - Indoor coil temperature is below 35°F (1°C)
Continuous Flash of Both LEDs Insufficient voltage to the board. Less than 20 Volts

05/2021 Rev.2
Power
The ICE PCB requires 24 VAC to operate. When the board is sufficiently powered, the “PWR” status
light on the PCB illuminates “Green.” If there is insufficient power to the board, the “STATUS 1”
and “STATUS 2” flashes continuously. Insufficient power to the board will result in no outputs being
energized.
Setting the Speed for the Y1 and Y2 Operation for Indoor Motor
Put Bridge Jumper between the “Y1 pin and center pin” shown in the figure below. Use the potentiometer
marked “IBM SPEED” to set the required speed for first stage cooling (Y1 request). Note that the type
of control signal required by the motor must be set and the appropriate signal terminations must be used.
This jumper will be factory installed. In replacing the PCB, verify the necessary signal and configure
the board accordingly. Only 2 of the 3 pins should be used for the necessary configurations. DO NOT
CONNECT ALL 3 PINS.
1 2 3
Set for 0-10V Signal.
1
Jumper To Remain On The Appropriate Terminal For Correct Operation
Set For PWM Signal.
2
Jumper To Remain On The Appropriate Terminal For Correct Operation
3 Bridge Jumper Position for Setting Y1 Speed
4 IBM SPEED Potentiometer
Figure 5a. Setting the Speed for the Y1 and Y2 Operation for Indoor Motor
To set second stage cooling (Y2 request) speed, put Bridge Jumper on the “Y2 pin and center pin”
shown in the figure below. Use the potentiometer marked “IBM SPEED” to set the required speed.
1
1 Bridge Jumper Position For Setting Y2 Speed
2 IBM SPEED Potentiometer
Figure 5b. Second Stage Cooling Speed
05/2021 Rev.2
Output Termination for Indoor Motor Control Signal
Note: Follow data (wiring and signal control signal type) of the appropriate motor to setup the PCB
1 2 3 4
1 Indoor Motor PWM Signal Output. Reference Wire Connected to “GND” and
2 the Signal Connected to “PWM”
3 Indoor Motor 0-10V Signal Output. Reference Wire Connected to “GND” and
4 the Signal Connected to “0-10V”
Figure 6. Output Termination for Indoor Motor Control Signal
Setting the Speed for Outdoor Motor
The Outdoor Motor runs at constant speed dictated by the potentiometer. See figure below.
1
1 2
1 Set for 0-10V Signal. Jumper To Remain On The Appropriate Terminal For Correct Operation
2 Set For PWM Signal. Jumper To Remain On The Appropriate Terminal For Correct Operation
3 Outdoor Motor Speed Potentiometer
Figure 7. Outdoor Motor Speed Setting
Output Termination for Outdoor Motor Control Signal
1 2
Note: Follow data (wiring and signal control signal type) of the appropriate motor to setup the PCB.
1 2 3 4
Note that there are redundant (2 of each) output signal terminations for each motor.
1 Outdoor Motor PWM Signal Output. One Wire Connected to “GND” and the
2 Other Connected to “PWM”
3 Outdoor Motor 0-10V Signal Output. One Wire Connected to “GND” and the
4 Other Connected to “0-10V”
Figure 8. Output Termination for Outdoor Motor Control Signal
05/2021 Rev.2
Communication
The ICE PCB comes equipped with MODBUS communication standard. There are 2 adjacent MODBUS
communication ports connected in parallel. That is, both ports transmit the same information. The dif-
ference between the ports is the physical connection. One port is for RS-485 (3 wire shielded cable is
recommended) and the other port is RJ-11. The board allows you to set the Baud Rate at 9600 bits per
second or 19200 bits per second. The board also allows 15 different MODBUS addresses based on the
position of the “NET ADDRESS” DIP switches. The Net Addresses are written in Binary (see table
below) with switch 4 being the least significant bit. THE NUMBERS ON THE DIP SWITCHES
DO NOT CORRELATE TO MODBUS ADDRESSES. The figure below shows the positions of the
various components necessary to set up communication on the on the PCB.
1 2
4 5
Note: No Parity; Serial Data Bit = 8; Stop Bit = 1
1 RJ-11 Termination
2 RS-485 Termination
3 MODBUS Network Address DIP switches. See Addressing Table
4 Baud Rate - 19200 BPS: Between Upper and Middle Pin
5 Baud Rate - 9600 BPS: Between Lower and Middle Pin
Figure 9. Communications SetUp
05/2021 Rev.2
Address DIP Switch 1 DIP Switch 2 DIP Switch 3 DIP Switch 4
0 [Local Control] OFF OFF OFF OFF
1 OFF OFF OFF ON
2 OFF OFF ON OFF
3 OFF OFF ON ON
4 OFF ON OFF OFF
5 OFF ON OFF ON
6 OFF ON ON OFF
7 OFF ON ON ON
8 ON OFF OFF OFF
9 ON OFF OFF ON
10 ON OFF ON OFF
11 ON OFF ON ON
12 ON ON OFF OFF
13 ON ON OFF ON
14 ON ON ON OFF
15 ON ON ON ON
Table 6. MODBUS Network Address DIP Swith Positions
2.4 Sequence of Operation

IMPORTANT
All equipment should go through the recommended commissioning/start up sequence
to ensure safety and system reliability. This document is only valid if the system is
used as intended.
This section defines the manner and method of control of the HVAC system. It will cover the
following operations and protections.
1.0 Blower Operation
2.0 Cooling Operation
2.1 Mechanical Cooling
2.1.1 Partial Capacity - 50-60%
2.1.2 Partial Capacity - 50%
2.1.3 Full Capacity
3.0 Heating
3.1 Electric Heat
4.0 Dehumidification
4.1 Independent Reheat Output
5.0 Refrigeration Protection
5.1 High Pressure Lockout
5.2 Low Pressure Lockout
5.3 Low Voltage
5.4 Anti-short Cycle
6.0 Additional Features
6.1 MODBUS communication
6.2 Modulating Head Pressure Control
6.3 Freeze Stat Operation
6.4 Onboard Thermostat
05/2021 Rev.2
Equipment, devices and necessary system components are specified in the respective section.
Note:
1. All inputs on the Controller go through a 5 seconds Time-On Delay to prevent nuisance request.
Compressor Outputs go through 5 seconds staggered Time On delay to prevent nuisance tripping
of breaker due to the inrush associated with these large inductive loads.
2. Normal Operating Mode describes a mode in which there are no active faults which would inter-
rupt the operation of the system.
3. A control voltage being “High” describes the event in which 24VAC is supplied to that input.
Conversely, a “Low” control signal describes an event in which less than 5VAC is supplied to the
1.0 – Blower Operation
A request for Fan Only (independent G-signal via Digital input or MODBUS), results in the indoor motor
turning “ON” and operating at the “Y2” motor speed (Only Applicable for EC motors). See Installation/
Operation manual to see how to set the speeds for the various operations. As long as there is a request
for Fan (G-input High or a request for Indoor Fan Only via MODBUS), the indoor motor will continue
to operate at the Y2 speed setpoint.
When there is a request for Indoor Fan (G-input High) along with a request for cooling, heating or
dehumidification, the G-Input becomes lowest priority. This means that in any combination involving
the G-input, the speed associated to Fan Only will never take precedence.
The priority list from Highest to Lowest goes as follows:
1. Stage 2 Cooling Request (Y2-Input)
2. Stage 1 Cooling Request (Y1-Input)
3. Electric Heat Request (W2-Input)
4. Dehumidification Request (Hum-Input)
5. Indoor Fan Request (G-Input)
Note – The priority list above also describes the operation that takes precedence in the event that there
is a request for all operations or a combination of operations. The controller will NOT energize the
compressor outputs and the heater output simultaneously.
The speed at which the Indoor Fan Operates during Stage 1 (Y1) and Stage 2 (Y2) Cooling Request
can be set directly at the board using the jumper associated to the “Y1” and “Y2” pin. All other requests
run at 80% of Y2 speed except for the lone G-input which runs at the Y2 speed settings. All requests
are interlocked with the Indoor Fan and will run the Fan at the respective speed associated with the
operation. This means that a lone call for Stage 1 (Y1) Cooling will automatically run the Indoor Fan
at Stage 1 (Y1) Cooling Speed even without a request for Indoor Fan. This holds true for all request.
2.0 – Cooling Operation
2.1– Mechanical Cooling
This section will describe the sequence of operation which takes place during Direct Expansion (DX)
cooling from a control standpoint.
2.1.1 Y1 Cooling (Partial Capacity 50-60%)
In normal operating mode, a request for “Stage 1 Cooling (Y-input)” via MODBUS, Digital Input
or Onboard Thermostat, energizes Compressor 1 Relay Output (CC1) on the PCB. The controller
provides a continuous control signal associated to the Indoor Fan Motor, that is proportional to the
“Y1” speed setting on the board or via MODBUS. It also outputs a request dependent (based on
FCC IN) control signal for the Outdoor Fan Motor. In Stage 1 Cooling operation, the compressor
05/2021 Rev.2
and the indoor fan remains on continuously but the outdoor fan cycles based on head pressure.
The Fan Cycle Control Switch (Low Ambient Control Switch) closes at 400 PSIG to set the “FCC
IN” input High which in turn outputs a speed proportional to the “OFM Speed” setting on the
board or by MODBUS. This brings on the outdoor fan which runs until the switch reopens (at
290 PSIG). These outputs function as described until the Cooling setpoint is satisfied.
2.1.2 Y2 Cooling (Partial Capacity 50%)
If the space temperature continues to increase pass the defined differential, Stage 2 Cooling (Y2-
input) is energized. Under normal operation, this energizes the Compressor 2 Output (CC2). The
Indoor Fan motor, will operate at “Y2” speed instead of “Y1” speed since Y2 has higher priority.
These outputs remain energized until the cooling setpoint is satisfied. Once the setpoint is satisfied,
the Compressor and the Outdoor fan outputs are de-energized. The Indoor motor continues to run
for 90 seconds after the operation.
2.1.3 Y1 and Y2 Cooling (Full Capacity)
In the event that both Y1 and Y2 inputs are triggered, both CC1 and CC2 outputs are energized
under normal conditions. The Indoor Fan motor, will operate at “Y2 speed” since Y2 has higher
priority. Outputs described in the partial cooling operation above continue to function as described
until the cooling setpoint is satisfied. Once the setpoint is satisfied, the Compressor and the Outdoor
fan outputs are de-energized. The Indoor motor continues to run for 90 seconds after the operation.
Note: With staged compressors, a CC2 output without a CC1 output will neither result in partial
capacity nor full capacity. Only CC1 output can achieve partial capacity. Both CC1 and CC2
outputs are required to achieve full capacity.
Request Active Input Active Output
Stage 1 Cooling (1 Fixed Compressor) Y1 CC1 (Partial Capacity)
Stage 1 Cooling (2 Fixed Compressors) Y1 or Y2 CC1 or CC2 Respectively (Partial Capacity)
Stage 1 Cooling (1 Staged Compressor) Y1 CC1 (Partial Capacity)
Stage 2 Cooling (2 Fixed Compressors) Y1 + Y2 CC1 + CC2 (Full Capacity)
Stage 2 Cooling (2 Staged Compressors) Y1 + Y2 CC1 + CC2 (Full Capacity)
CC1 But the compressors will not run without CC1
Stage 2 Cooling (2 Staged Compressors) Y2
being active. No Cooling.
3.0– Heating
3.1– Electric Heat
When there is a request for “Heating (W2-Input High)” via MODBUS, Digital Input or On-board
Thermostat, the HVAC unit will run the Indoor Motor for 10 seconds prior to energizing the Heater
Output. Once the Heater output is energized, the Heater comes on at full capacity (no staging). The
Heater will remain on until the Heating setpoint is satisfied and the request is dropped. Once the heat-
ing setpoint is satisfied, the Indoor Fan will continue to run for 90 seconds while all other associated
outputs are de-energized. Indoor Fan will default at 80% of Y2 speed.
4.0– Dehumidification
4.1– Independent Reheat Output
A request for “Dehumidification (Hum – Input High)” via MODBUS or Digital input will result in
the control board energizing the Compressor 1 (CC1), Compressor 2 (CC2) and the Reheat (RH)
relay outputs on the board. It also produces a continuous control signal for the Indoor Fan Motor that
is proportional to the 80% (default) of the Y2 speed. The Outdoor Fan Motor is request dependent
(based on “FCC IN” Input) and outputs a signal proportional to board or MODBUS setting when the
“FCC IN” input is High. The board continues to produce these outputs until the Dehumidification
request is dropped. Once this request is dropped, the Indoor Fan Motor continues to run for 90 seconds.
05/2021 Rev.2
5.0 – Refrigeration Protection
5.1– High Pressure Lockout
This condition describes the abnormal rise in Head Pressure pass the system acceptable limit of 660
PSI (+/-20PSI). The fault will only be active when the High-Pressure Switch (Normally Closed)
opens during a request for Cooling. The first time this fault condition occurs, the system cuts the
compressor off WITHOUT locking out. Once the pressure normalizes (drops below 450 PSI), the
system will resume operation if the cooling call still exist. If this fault occurs a second time on the
same Cooling request, the system locks out. Lockouts can be monitored using the Status 1 and Status
2 LEDs. These LEDs correspond to a particular circuit and has a flash sequence associated to the
various faults. The faults can also be monitored via MODBUS by reading the respective value based
on the MODBUS map that is provided. After this lockout condition is reached, the cooling call must
be cycled (on/off of respective cooling request) or the system must be power cycled to clear the fault.
For a 2-compressor system, each lockout is isolated to the respective circuit and will not interfere
with the operation of the other circuit providing that the circuits operate independently. The system
will continue to lockout until the problem is rectified.
5.2– Low Pressure Lockout
This condition describes the abnormal fall in Suction Pressure below 40PSIG (+/- 5PSIG). This fault
will only be active when the Low-Pressure Switch (Normally Closed) opens up during a request for
Cooling. The Low-Pressure Switch is bypassed on the initial call for cooling for 3 minutes to allow
low ambient start-up of the system. Once these 3 minutes have elapsed, if the switch is still open,
the system cuts the compressor off. Once the pressure normalizes, the system will restart the cooling
operation. In the event that the fault occurs a second time on the same call for cooling, the system
locks out. To clear the fault, the Cooling request must be cycled or the system must be power cycled.
Status LEDs with associated flash codes or designated MODBUS values can be monitored to verify
this fault. The system will continue to lockout unit the problem is rectified.
5.3– Low Voltage
In the event that the board is experiencing low voltage (less than 20 Volts), both Status 1 and Status 2
LEDs flashes continuously (see LED Status Indicators). The board will not energize any outputs until
this problem is rectified. This fault can be monitored at the board level via LEDs or via MODBUS.
5.4– Anti-Short Cycle
This is a built-in protection mechanism that increases the reliability of the compressor by protecting
it from excessive short cycling. When the compressor goes off, due to any fault, emergency or if the
cooling setpoint is satisfied, a built-in 3-minute timer locks the compressor for that respective circuit
out. This can be monitored via MODBUS by referencing the appropriate register. However, it can
only be monitored at the board level by waiting for the 3 minutes to elapse.
6.0 – Additional Features
5.1 – MODBUS Communication
To control the board via MODBUS, the board ID must be non-zero. “Zero” a MODBUS ID represents
local control which allows the board to be controlled at the board level by Digital thermostatic inputs.
If the MODBUS ID is non-zero, the board ignores all inputs from the board and inputs used are based
on the MODBUS registers associated to the various Digital Inputs and Registers. Read Only registers
and Coils can still be monitored but all read/write values MUST be configured at the MODBUS
register/coil level and NOT at the board level.
The sequence of operation is the same as described above for the various operation, but Indoor
Motor speeds for various operation, Outdoor Motor Speed, Heating Setpoint and Cooling Setpoint (if
applicable) has to be configured via MODBUS. See MODBUS register tables at the end of this section.
05/2021 Rev.2
5.2 – Modulating Head Pressure Control
A 10K Nominal NTC Thermistor is connected to the “P1” and “P2” inputs for circuit 1 and circuit 2
respectively. When this sensor is connected, the “FCC IN” is ignored and the thermistor value is used
as the process variable when controlling the head pressure. The controller modulates the Outdoor Fan
Motor to maintain a 90ºF temperature setpoint. The controller will always use the greater value of P1
and P2 input as the reference point. In the event that the Thermistor is disconnected, the controller
reverts to the “FCC IN” input to control the Head Pressure of the system.
5.3– Freeze Stat
A 10K Nominal NTC Thermistor is connected to the “FS1” input on the PCB. If the Thermistor is
not connected, freeze protection will not be provided. If the Thermistor is connected, the control will
provide the freeze protection by turning the compressor Off at a temperature of 35ºF (+/- 2ºF) on the
Indoor Coil. The compressor will remain Off until the temperature measured is greater than 45ºF and
the anti-short cycle time has elapsed.
5.4– Onboard Thermostat
The Onboard Thermostat requires a 10K NTC thermistor to be connected to the “FS2” input. It also
requires that the MODBUS functionality is enabled via MODBUS. The Heating Setpoint, Cooling
Setpoint and Calibration of the sensor has to be configured via MODBUS. Once configuration is
complete, the unit has the capability to function autonomously to maintain the space temperature.
Discrete Registers:
Read with Function Code 02, Write to RW or WO registers with Function Code 05
ID Description Size Data Format R/W
1 Current Status of the Y1 Compressor Call 1 Bit 0 = no call, 1 = call RW
2 Current Status of the Y2 Compressor Call 1 Bit 0 = no call, 1 = call RW
3 Current Status of the Humidity Call 1 Bit 0 = no call, 1 = call RW
4 Current Status of the G Fan Call 1 Bit 0 = no call, 1 = call RW
5 Current Status of the W2 Electric Heating Call 1 Bit 0 = no call, 1 = call RW
6 Current Status of the FCC Call 1 Bit 0 = no call, 1 = call RO
7 High Pressure Switch 1 Status 1 Bit 0 = Open, 1 = Closed RO
8 High Pressure Switch 2 Status 1 Bit 0 = Open, 1 = Closed RO
9 Low Pressure Switch 1 Status 1 Bit 0 = Open, 1 = Closed RO
10 Low Pressure Switch 2 Status 1 Bit 0 = Open, 1 = Closed RO
11 OFM Mode Selection 1 Bit 0 = PWM, 1 = 0-10V RO
12 IFM Mode Selectiion 1 Bit 0 = PWM, 1 = 0-10V RO
0 = Normal Mode
13 Test Mode Status 1 Bit RO
1 = Test Mode
14 Status of Compressor 1 Relay Output 1 Bit 0 = Off, 1 = Energized RO
15 Status of Compressor 2 Relay Output 1 Bit 0 = Off, 1 = Energized RO
16 Status of RH RelayOutput 1 Bit 0 = Off, 1 = Energized RO
17 Status of W2 RelayOutput 1 Bit 0 = Off, 1 = Energized RO
18 Enables or Disables the internal Thermostat Functionality 1 Bit 0 = Off, 1 = Energized RW
0 = Modbus only
19 Enables or disables reading the thermostat inputs in Modbus 1 Bit 1 = Read thermostat Inputs RW
mode
Default is 0
Table 7a. MODBUS Discrete Registers

05/2021 Rev.2
Registers:
Read with Function Code 04, Write to RW or WO registers with Function Code 06
ID Description Size Data Format R/W
1 Heat Setpoint 16 Bit 45º-100º F RW
2 Cool Setpoint 16 Bit 45º-100º F RW
0-20, 10 is default. Less
3 Temperature Calibration 16 Bit than 10 is a negative offset, RW
11-20 is a positive offset
0-100, 80 is default.
4 W2 Speed Multiplier 16 Bit Represents a percentage of RW
the Y2 fan speed
0-100, 80 is default.
5 Dehumidification Speed Multiplier 16 Bit Represents a percentage of RW
the Y2 fan speed
6 OFM Set Speed 16 Bit 0 - 1023 RW
7 IFM Y1 Set Speed 16 Bit 0 - 1023 RW
8 IFM Y2 Set Speed 16 Bit 0 - 1023 RW
1 - 60, default 25;
represents minutes of
9 Modbus Timout Setting 16 Bit allowed MODBUS inactivity RW
before switching to onboard
T-Stat mode
10 Current OFM Speed 16 Bit 0 - 1023 RO
11 Current IFM Speed 16 Bit 0 - 1023 RO
12 Anti Short Cycle Compressor 1 16 Bit 0 - 360, 0.5 sec. per step RO
13 Anti Short Cycle Compressor 2 16 Bit 0 - 360, 0.5 sec. per step RO
0 - 1023
14 Voltage Reading 16 Bit 1023 = Greater than 20V RO
965 = 18V cutoff
15 P1 Temperature Reading 16 Bit 0º-160º F RO
16 P2 Temperature Reading 16 Bit 0º-160º F RO
17 Freeze Sensor 1 Temperature Reading 16 Bit 0º-160º F RO
18 Freeze Sensor 2 Temperature Reading 16 Bit 0º-160º F RO
0 = No Fault
1 = Future Use
2 = HPS1 Fault
3 = Future Use
4 = HPS2 Fault
5 = Future Use
6 = Future Use
7 = LPS1 Fault
8 = LPS2 Fault
19 Alarm Status 16 Bit RO
9 = Future Use
10 = Future Use
11 = Future Use
12 = Future Use
13 = Freeze Fault 1
14 = Freeze Fault 2
15 = Y1 Locked Out
16 = Y2 Locked Out
17 = Low Voltage
Table 7b. MODBUS Registers

05/2021 Rev.2
Chapter 3 Installation
WARNING
Failure to observe and follow Warnings and Cautions and these Instructions could result
in death, bodily injury or property damage. Read this manual and follow its instructions
and adhere to all Cautions and Warnings in the manual and on the A/C unit.
3.1 Equipment Inspection
Concealed Damage
Inspect all cartons and packages upon receipt for damage in transit Remove cartons and check for
concealed damage. Important: keep the unit upright at all times. Remove access panels and examine
component parts. (Note: the "L"-shaped bottom bracket is screwed to the shipping pallet, against the
air conditioner. Remove it before replacing the side screen). Inspect refrigerant circuit for fractures or
breaks. The presence of refrigerant oil usually indicates a rupture. If damage is apparent, immediately
file a claim with the freight carrier.
Units that have been turned on their sides or tops may have concealed damage to compressor motor
mounts or to the oil system. If the unit is not upright, immediately file a claim for concealed damages
and follow these steps:
1. Set unit upright and allow to stand for 24 hours with primary power turned on.
2. Attempt to start the compressor after 24 hours.
3. If the compressor will not start, makes excessive noise, or will not pump, return the unit to the
freight carrier.
3.2 Installation Requirements
General
1. Inspect unit for completeness. Check for missing parts (e.g. hardware). Refer to the installation kit
information in section 2.3.
2. Remove access panels and check for loose wires. Tighten screw connections.
3. Complete and mail the warranty registration card.
You must consider all of the following when choosing the installation site:
1. Noise. Install the unit so that the least amount of noise will be transmitted to inhabited spaces.
2. Condensate Drainage. Condensate produced during operation must be discharged to a suitable
drain.
3. Placement.
A) Place the unit in a shaded area, if possible.
B) Install it above ground for protection against flooding.
C) The unit exhausts air. Be sure that the airflow is not impeded by shrubbery or other obstructions.
D) When installing multiple units, please note the recommended clearances noted in Table 4.
4. Airflow Requirements:
Note the maximum static pressure (Table 6). Keep duct lengths as short as possible. Do not obstruct
airflow through the unit.
Duct work should be designed and installed in accordance with all applicable safety codes and
standards. ICE strongly recommends referring to the current edition of the National Fire Protection
Association Standards 90A and 90B before designing and installing duct work. The duct system
must be engineered to insure sufficient air flow through the unit to prevent over-heating of the heater
05/2021 Rev.2
element. This includes proper supply duct sizing, sufficient quantity of supply registers, and adequate
return and filter areas. Duct work must be of correct material and must be properly insulated. Duct
work must be constructed of galvanized steel with a minimum thickness of .019 inches. Duct work
must be firmly attached, secured, and sealed to prevent air leakage. See section 2.4 for additional
duct work requirements.
5. Clearances:
Note the minimum clearances required for proper operation and service.
MIN. CLEARANCE AROUND MIN. CLEARANCE BETWEEN MIN. SPACE MIN. SPACE
MODEL SIDES (SINGLE UNIT) UNITS (TWO UNITS) ABOVE UNIT BELOW UNIT
A B C D
12 24 inches (76 cm) 18 inches (46 cm) 24 inches (61 cm) 6 inches (15 cm)
20/24 30 inches (76 cm) 18 inches (46 cm) 24 inches (61 cm) 6 inches (15 cm)
30/36 30 inches (76 cm) 18 inches (46 cm) 24 inches (61 cm) 6 inches (15 cm)
42/48/60 30 inches (76 cm) 30 inches (76 cm) 24 inches (61 cm) 6 inches (15 cm)
Table 8. Minimum Clearances
6. Codes:
Make sure your installation conforms to all applicable electrical, plumbing, building, and municipal
codes. Some codes may limit installation to single story structures.
7. Electrical Supply:
The power supply must have the appropriate voltage, phase, and ampacity for the model selected.
Voltage must be maintained above minimum specified values listed below. Refer to the data sticker
on the unit for ampacity requirements.
Electrical Rating Designations* A C D

Nominal Voltage 208/230 208/230 460
Phase 1 3 3
Minimum Voltage 197 197 414
Maximum Voltage 253 253 506
* Letters refer to model number code designations. Refer to page 5.
Table 9. Voltage Limitations
05/2021 Rev.2
3.3 Installation Materials
Installation Kits
ICE CEA and CGA units are shipped with one 12 Ga. "L" shaped bottom bracket. If you have not yet
unpacked the unit, follow the instructions in section 2.1. All units have built-in full length mounting
flanges. Therefore, use of mounting brackets is not required.
Kit Components:
1. One 12 Ga. "L"-shaped bottom bracket. Note: The CEA1012 does not require a bottom bracket.
Accessories:
The package may include other factory-supplied items (optional) as follows on the next page:
Controllers/Thermostats
CommStat 4 HVAC Controller, Solid State Lead/Lag Controller....................................... P/N S/07846
CommStat 3 HVAC Controller, Solid State Lead/Lag Controller....................................... P/N S/04581
Digital thermostat. 1 stage heat, 1 stage cool. 7 day programmable. Fan switch:
Auto & On. Auto-change over. Keypad lockout. Non-volatile program memory.................. P/N 50123
Digital thermostat. 2 stage heat, 2 stage cool. 7 day programmable. Fan switch:
Auto & On. Auto-change over. Status LED’s. Backlit display.
Programmable fan. Non-volatile program memory................................................................ P/N 50107
Grilles/Wall Sleeves
Supply Grilles
For CEA/CGA1020/1024 - 20” x 8” (508 mm x 203 mm)..................................................... P/N 80674
For CEA/CGA1030,1036 - 28” x 8” (711 mm x 203 mm)..................................................... P/N 80675
For CEA/CGA1042/1048/1060 30” x 10” (762 mm x 254 mm)............................................ P/N 80676
Return Grilles
For CEA/CGA1020/1024 - 20” x 12” (508 mm x 305 mm)................................................... P/N 80677
For CEA/CGA1030,1036 - 28” x 14” (711 mm x 356 mm)................................................... P/N 80678
For CEA/CGA1042,1048,1060, 30” x 16” (762 mm x 406 mm)........................................... P/N 80679
Return Filter Grilles
Usedwhenfiltermustbechangedfromtheinterior.Notrecommendedforeconomizerequipped airconditioners.
Note: Filter used in Return Filter Grille is 1” (25 mm) thick.
For CEA/CGA1020/1024 - 20” x 12” (508 mm x 305 mm)................................................... P/N 80671
For CEA/CGA1030,1036 - 28” x 14” (711 mm x 356 mm)................................................... P/N 80672
For CEA/CGA1042,1048,1060 - 30” x 16” (762 mm x 406 mm).......................................... P/N 80673
CEA/CGA1012 Grilles
Supply Air Grille For CEA/CGA1012 - 17” x 5” ( 432 mm x 127 mm)................................ P/N 80682
Return Air Grille For CEA/CGA1012 - 17” x 10” (432 mm x 254)...................................... P/N 92352
Return Air Filter Grille For CEA1012 - 17” x 10” (432 mm x 254)...................................... P/N 80683
CEA1012 with Factory Installed Economizer
Supply/Return Air Grilles and Wall Sleeve for 19”W x 21”H Opening
Wall Sleeve for 19”W x 21”H (483 mm x 533 mm) opening............................................. P/N S/12544
Supply Air Grille for CEA1012, 17” x 5” (432 mm x 127mm).............................................. P/N 93195
Return Air Grille for CEA1012 , 17” x 12” (432 mm x 305mm)........................................... P/N 93196
Supply/Return Air Grilles and Wall Sleeve for 28”W x 19”H Opening
Wall Sleeve for 28”W x 19”H (711 mm x 483 mm) opening............................................. P/N S/01784
Combination Aluminum Supply and Return Grille for CEA1012 (economizer unit)............ P/N 80681
26” x 17” (660 mm x 432mm)
05/2021 Rev.2
Additional Items Needed:
Additional hardware and miscellaneous supplies (not furnished by ICE) are needed for installation.
For example, the list below contains approximate quantities of items typically needed for mounting
a unit on a wood frame wall structure. Concrete or fiberglass structures have different requirements.
(10) 3/8" carriage head mounting bolts for unit mounting flanges. The length needed is typically
the wall thickness plus one inch.
(20) 3/8" washers
(10) 3/8" hex nuts
(6) 3/8" x 2-1/2" lag screws for bottom bracket
• Silicone Sealer to seal around cracks and openings
• Minimum 5 conductor low voltage multicolored wire cable (i.e. thermostat wire)
• Appropriate electrical supplies such as conduit, electrical boxes, fittings, wire connectors,
etc.
• High voltage wire, sized to handle the MCA (minimum circuit ampacity) listed on the data
plate.
• Over-Current Protection Device sized in accordance with the MFS (maximum fuse size) listed
on the unit data plate.
WARNING - FIRE HAZARD
Improper adjustment, alteration, service, maintenance or installation could cause serious
injury, death and/or property damage.
Installation or repairs made by unqualified persons could result in hazards to you and
others. Installation MUST conform with local codes or, in the absence of local codes, with
codes of all governmental authorities have jurisdiction.
The information contained in this manual is intended for use by a qualified service agency
that is experienced in such work, is familiar with all precautions and safety procedures
required in such work, and is equipped with the proper tools and test instruments.
3.4 Porting and Duct Work
General Information
Note: The following instructions are for general guidance only. Due to the wide variety of installation
possibilities, specific instructions will not be given. When in doubt, follow standard and accepted
installation practices, or contact Technical Support for additional assistance.
Wall Openings (CEA1012 air conditioner, all CEA1024-1060, and all CEA1030-1060)
Measure the dimensions of the supply and return ports on the unit.
Cut the openings in the exterior wall for the supply and return. IMPORTANT: All units with electric
heat must have 1" (25.4mm) clearance on all four sides of the supply outlet duct flange on the
unit. The 1" (25.4mm) clearance must extend on all sides of the supply duct for the first 3 feet (1
meter) from the unit.
IMPORTANT: ICE requires a minimum of 1" (25.4mm) from the surface of any supply ducts to
combustible material for the first 3 feet (1 meter) of the duct.
Wall Openings (CEA1012 air conditoners with the factory installed economizer)
The back panel of the one ton air conditioner with the factory installed economizer is designed to have
a single opening for the supply and return air. From the factory, the back panel is configured for a 19”W
x 21”H (483 mm x 533 mm) opening, but can be easily changed in the field for a 28”W x 19”H (711
mm x 483 mm) opening. Note: the opening is larger than the wall sleeve to allow a one inch clearance
on all four sides of the wall sleeve to any combustible material. This clearance is required per National
Fire Protection Association (NFPA) standards 90A & 90B for any unit with electric heat.
05/2021 Rev.2
To change the back panel to use with a 28” x 19” (711 mm x 483 mm) opening, see the instructions
below.
Changing the back panel for use with a 19”W x 21”H (483 mm x 533 mm) wall opening.
Note: Changing the back panel must be done before the unit is mounted on the enclosure.
1. When facing the supply and return air opening, locate the side duct flanges on either side of the
opening. Each flange is held in position with four screws, two on the side, one at the top and one
at the bottom.
2. Remove the screws and slide the duct flange out so that the holes in the duct flange aligns with
the holes for the larger opening.
3. Replace the eight screws – four on each duct flange.
BACK PANEL CONFIGURATION BACK PANEL CONFIGURATION

FOR 17" x 17" (432mm x 432) WALL SLEEVE FOR 26" x 17" (660mm x 432) WALL SLEEVE
Figure 10. Back Panel Configuration for CEA1012 Air Conditioners
Wall Sleeve for CEA1012 one ton air conditioners with an economizer
A wall sleeve is required for all installations of the CEA1012 one ton air conditioner if equipped with
an economizer. The wall sleeve has a horizontal divider panel to separate the supply and return air.
If the opening is 19”W x 21”H the wall sleeve, part number S/12544 is required. The S/12544 wall
sleeve has outside dimensions of 17”W x 19”H. If the opening is 28” x 19” (711 mm x 483 mm), the
wall sleeve, part number S/01784 is required. The S/01784 wall sleeve has outside dimensions of 26”
x 17” (660 mm x 432 mm).
For all air conditioners with electric heat, the wall sleeve MUST have 1” (25.4 mm) clearance around
all four sides of the opening. Attach the perimeter flange of the wall sleeve to the framed opening
with appropriately sized screws. Since electric heat can be added after the unit has been installed, ICE
recommends that all installations have the 1” (25.4 mm) clearance around the wall sleeve.
When installing the wall sleeve, the supply opening must be on top. The supply opening is smaller than
the return air opening.
05/2021 Rev.2
Wall Opening Dimensions of Wall Sleeve P/N of Wall Sleeve P/N of Grille
19”W x 21”H (483 mm x 533 mm) 17”W x 19”H (432 mm x 483 mm) S/12544 93195 & 93196
28”W x 19”H (711 mm x 483 mm) 26”W x 17”H (660 mm x 432 mm) S/01784 80681
Ducting
Extensions should be cut flush with the inside wall for applications without duct work.
Applications using duct work should be designed and installed in accordance with all applicable safety
codes and standards. ICE strongly recommends referring to the current edition of the National Fire
Protection Association Standards 90A and 90B before designing and installing duct work. The duct
system must be engineered to insure sufficient air flow through the unit to prevent over-heating of the
heater element. This includes proper supply duct sizing, sufficient quantity of supply registers, adequate
return and filter area. Ductwork must be of correct material and must be properly insulated. Duct work
must be constructed of galvanized steel with a minimum thickness of .019 inches for the first 3 feet (1
meter). Ductwork must be firmly attached, secured and sealed to prevent air leakage. Do not use duct
liner on inside of supply duct within 4 feet (122cm) of the unit.
Galvanized metal duct extensions should be used to simplify connections to duct work and grilles. Use
fabric boots to prevent the transmission of vibration through the duct system. The fabric must be U.L.
rated to a minimum of 197°F (92°C).
Minimum Airflow Requirements
The duct system must be engineered to assure sufficient air flow through the unit even under adverse
conditions such as dirty filters, etc. Use Table 6 below and Table 1, CFM at External Static Pressure
(Wet Coil) in section 1.4.
BASIC MODEL MAXIMUM STATIC
CEA/CGA1012 .25
CEA1024/CGA1020/1024 .30
CEA/CGA1030/1036 .40
CEA/CGA1042/1048/1060 .50
Table 10. Maximum Static Pressure (For units with 2" Pleated Filters)
3.5 Fresh Air Hood (non-economozer air conditioners only)
The fresh air hood is located on the inside, behind the slots on the bottom front panel. To access the
hood, remove the screws that hold the front panel. The air flow can be adjusted from no (0%) fresh air
to approximately 15% of rated air flow of fresh air, in 5% increments. The hood is shipped from the
factory in the closed position (no fresh air). To provide fresh air, remove the two screws on either side
of the hood and reposition as desired.
15%
15%
10%
10%
5%
5%
0%
0%
15%
10%
Figure 11a. Fresh Air Hood Damper, Figure 11b. Fresh Air Hood Damper
0% 5%
Models 1024-1060 for CEA/CGA1012

05/2021 Rev.2
3.6 Bracket Installation
1. All models have built-in mounting flanges.
2. Apply a bead of silicone sealer on the wall side of the bottom support brackets on the unit. Circle
the mounting holes with the silicone bead.
3. Refer to Figure 4. Attach the bottom support bracket to the wall using appropriate 3/8" diameter
hardware. Note: the CEA1012 air conditioners do not require a bottom support bracket.
For example, on wooden structures, use 3/8" x 2-1/2" all-thread lag screws. The screws must penetrate
the center of the wall stud. Drill a pilot hole in the stud to prevent it from splitting.
3.7 Mounting The Unit

1. For wiring into the back of unit, locate the lower of the two knockouts on the wall side of the unit.
Drill a one inch hole in the shelter wall to match this opening. Allow sufficient clearance to run
3/4" conduit through the hole and to the unit.
2. Using an appropriate and safe lifting device, set the unit on the bottom support bracket mounted
on the wall. You must stabilize the unit on the bracket with the lifting device or by some other
means - the bracket alone is not sufficient.
3. Make sure that the duct flanges are properly aligned with the wall opening. Adjust as necessary.
4. Note the holes in each side flange. Using the holes for guides, drill holes through the wall with a
3/8" drill bit. Insert the 3/8" x 5" bolts through the flanges. Install nuts and washers on the inside
of the shelter. Tighten the bolts to secure the unit.
5. Apply a bead of silicone where the mounting flange contacts the unit and the shelter wall.
6. On the inside of the shelter, install the wall sleeves in the supply and return air openings. The sleeves
may be trimmed to fit flush with the inside wall.
7. Check the fit of each sleeve to its mating flange for possible air leaks. Apply silicone sealer to close
any gaps. Install the air return and supply grilles.
GRILLE
AIR SOUFFLÉ
EXTENSIONS DE GAINE (non fournies avec l'unité)
AIR DE REPRISE
GRILLE
For units with electric heat, a one inch clearance is required around the duct extensions. The duct
extensions must be constructed of galvanized steel with a minimum thickness of .019” as per the
NFPA standards 90A & 90B.
Figure 12a. Wall Mount Detail

05/2021 Rev.2
COMBINATION SUPPLY & RETURN GRILLE
WALL SLEEVE THRU

WALL OPENING
All units with electric heat MUST have one

inch (25.4 mm) clearance on all four sides
of the duct flange on the unit and on all
four sides of the wall sleeve.
The 1" (25.4 mm) clearance MUST extend
on all sides of the wall sleeve and on any
extension added to the wall sleeve for the
first 3 ft. (1 meter) from the air conditioner.
UNIT, WALL SLEEVE AND GRILLE SHALL BE

INSTALLED IN STRICT ACCORDANCE WITH
MARVAIR'S INSTALLATION INSTRUCTIONS
DO NOT HAVE ANY OBSTRUCTION TO AIR

FLOW WITHIN 24" (610 MM) OF BOTH
SIDES AND IN FRONT OF THE UNIT
CONDENSER AIR IN CONDENSER

(BOTH SIDES) AIR OUT
Figure 12b. CEA/CGA1012 Wall Mount Detail
3.8 Electrical Connections
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, and/or
property damage.
Turn off electrical power at fuse box or service panel BEFORE making any electrical
connections and ensure a proper ground connection is made before connecting line
voltage.
Important
All electrical work must meet the requirements of local codes and ordinances. Work should be
done only by qualified persons.
ICE units may incorporate an internal crankcase heater for compressor protection. The crankcase
heater must be energized for at least 24 hours prior to starting the compressor.
Scroll compressors, like several other types of compressors, will only compress in one rotational direction.
The direction of rotation is not an issue with single-phase compressors since they will always start and
run in the proper direction. However, three phase compressors will rotate in either direction depending
upon phasing of power. Since there is a 50-50 chance of connecting power in such a way as to cause
rotation in the reverse direction, it is imperative to confirm that the compressor is rotating in the proper
direction at the initial field start-up of the system. Verification of proper rotation is made by observing
05/2021 Rev.2
that the suction pressure drops and the discharge pressure rises when the compressor is energized. An
alternate method of verification for self contained system with small critical refrigerant charges, where
the installation of gauges may be objectionable, can be made by monitoring the temperature of the
refrigerant lines at the compressor. The temperature should rise on the discharge line while the suction
line temperature decreases. Reverse rotation also results in a substantially reduced current draw when
compared to tabulated values.
There is no negative impact on durability caused by operating three phase compressors in the reversed
direction for a short duration of time, usually defined as less than one hour. However, after several
minutes of operation the compressor's internal protector will trip. The compressor will then cycle on
the protector until the phasing is corrected. Reverse operation for longer than one hour may have a
negative impact on the bearings.
To change the rotation, turn off power to the unit and reverse L1 & L2 at the disconnect in the air
conditioner.
High Voltage Wiring - (Single Units)
The power supply should have the proper voltage, phase, and ampacity for the selected model.
1. Refer to the electrical data on the data sticker on the unit for field wiring requirements of the unit.
Size the incoming power supply lines and the fuse(s) or HACR breaker(s) according to requirements
described in the National Electric Code. Run the power conductors through the knockouts on the
side or back of the unit. Use appropriate conduit and strain reliefs.
CAUTION
Note: Power supply service must be within allowable range (+10% - 5%) of rated
voltage stamped on the unit rating plate. To operate nominal 230/208V unit at 208V,
change the transformer line tap from 240V to 208V following the instruction on
wiring label in unit.
2. Connect the wires to the input side of the internal breaker or terminal block (L1 & L2 for single-
phase units; L1, L2, & L3 for three-phase models).
3. Install the ground wire on the ground lug.
4. For units designed for operation on 208/230V, 60Hz power supply, the transformer is factory wired
for a 230V power supply. For a 208V power supply, remove the orange lead from the transformer
and connect the red lead. Insulate the orange lead.
5. 460V units have a step down transformer for 230V motors.
CAUTION
The external breaker(s) that provide power to the air conditioner must be sized per
the maximum Fuse Size (MFS) shown on the Unit's data label.

05/2021 Rev.2
Dual Unit Phasing
For applications where one controller operates two units, e.g., the CommStat 4 or CommStat Touch
HVAC controller.
Newer HVAC controllers sunch as the CommStat do not require unit phasing. However, if other devices
are connected to the control system, phasing of the air conditioner is required. Earlier models; i.e.,
LL357, LL357A, LL357D2 require the unit to be properly phased.
1. Wire each unit as described in steps 1 through 4 above.
2. Test for proper phasing as follows:
A. Power up the units.
B. Using an AC volt meter set to the 300 volt scale, measure voltage between terminal L1 on
the compressor contactor of unit #1 and terminal L1 on the compressor contactor of unit #2 If
voltage is present, units are wired out of phase and must be rewired.
C. If units are not in phase, turn off power and reverse the field power leads connected to the
internal circuit breaker on one of the units only.
D. Restore power and retest the phase (step B). When the voltage reads "0", the units are in phase.
E. Turn off power and proceed.
Low Voltage Wiring
IMPORTANT. The following instructions are generic wiring instructions and may not be applicable
for air conditioners with various options. Always refer to the wiring diagram in the air conditioner for
the proper method to wire your unit.
1. On single units, pull the low voltage wiring (e.g., 18 gauge 4-conductor Class 2 thermostat wire)
from the ComPac unit into the thermostat / subbase assembly. See Figure 9b for connections to
various thermostats.
2. Mount the thermostat on the wall of the shelter. The thermostat should be located so that the supply
air from the unit does NOT blow directly on to the thermostat. Connect the thermostat to the terminal
block in the air conditioner as shown in Figures 9a and 9b.
3. On dual units, refer to the CommStat Touch, CommStat 4 or CommStat 3 HVAC Controller Specification
sheet. Level and install the controller subbase. Wire the two A/C units to the Lead/Lag Controller,
according to the wiring diagram on the specification sheet and as shown in Figure 9c or 9d (note:
the diagram also appears on the back cover of the controller).
Remote Signalling: Terminals 5 & 7(N.O.) and 6 & 7 (N.C.) on the terminal board are dry contacts which
can be used for remote signalling in the event of a/c cutoff on low or high pressure limit.
Continuous fan operation: For continuous indoor fan operation on single units, install a jumper between
terminals 8 and 3. For continuous indoor fan operation on dual units using the older LL357D4, install
jumper between 8 and 3 and remove jumper between 1 and 3.
CommStat 4 Lead /Lag Controller
Please refer to the Product Data sheet for the Commstat 4 controller for complete instructions
on installing and programming this controller.
CommStat 3 Controller (See Figure 8d)
The CommStat 3 Controller is a solid state control package designed to operate a fully or
partially redundant air conditioning system for a telecommunication cabinet or shelter. The
CommStat 3 Controller is factory programmed with standard industry set points to facilitate installation.
If desired, each of the set points can be quickly and easily changed in the field by the installer. It can be
used with the ComPac's unique vertical packaged wall mount air conditioners or other environmental
control units. See CommStat 3 Product Data Sheet for installation and programming instructions.

05/2021 Rev.2
DIAGRAMME DE RACCORDEMENT DU THERMOSTAT CONFORT SIMPLE/MARVAIR®
pour les pompes à chaleur et climatiseurs Marvair (sans réchauffage par gaz chaud ou électrique)
NUMÉRO DE PIÈCE
DU THERMOSTAT REMARQUE 4 REMARQUE 1
REMARQUE 2
REMARQUE 4
REMARQUE 3
REMARQUE 3 REMARQUE 2
POMPES À CHALEUR OU PLAQUE À BORNES

CLIMATISEURS MARVAIR BASSE PRESSION
Figure 13a. Humidistat Wiring to an ICE Air Conditioner with Reheat.

DIAGRAMME DE RACCORDEMENT DU THERMOSTAT CONFORT SIMPLE/MARVAIR POMPES
® À CHALEUR OU
CLIMATISEURS AVEC PLAQUE À BORNES
pour les pompes à chaleur et climatiseurs Marvair (sans réchauffage par gaz chaud ou électrique)
ÉCONOMISEUR, MAIS BASSE PRESSION
SANS RÉCHAUFFAGE
NUMÉRO DE PIÈCE ÉLECTRIQUE
ALIMENTATION
VENTILATEUR
COMPRESSEUR
CHAUFFAGE AUXILIAIRE
COMMUN
ROBINET INVERSEUR
VERROUILLAGE
VERROUILLAGE
DU THERMOSTAT REMARQUE 4 REMARQUE 1
REMARQUE 2
REMARQUES
1. Robinet inverseur sur pompes à chaleur uniquement.
2. Pour les unités avec compresseurs à 2 étages, branchez les fils du moniteur de compresseur et du module de diagnostic, par exemple le
REMARQUE 4
Comfort Alert de Copeland, à Y2.
3. Pour les climatiseurs avec bande chauffante, branchez W/O/B à la borne W ou 4.
4. Cavalier pour la pompe à chaleur uniquement, à omettre avec les climatiseurs.
A. Les bornes 5 et 7 sont des contacts secs normalement ouverts, qui sont fermés pour indiquer un verrouillage.
REMARQUE 3
B. Les bornes 6 et 7 sont des contacts secs normalement fermés, qui sont ouverts pour indiquer un verrouillage.
C. Si le thermostat a des bornes RC et RH, installez une connexion temporaire entre RC et RH.
D. IMPORTANT. Les instructions sont des instructions de raccordement génériques et peuvent ne pas s'appliquer aux climatiseurs avec dif
férentes options. Référez-vous toujours au diagramme de raccordement dans le climatiseur pour la méthode de raccordement appropriée
à votre unité.
REMARQUE 3 REMARQUE 2
POMPES À CHALEUR OU PLAQUE À BORNES

CLIMATISEURS MARVAIR BASSE PRESSION
POMPES À CHALEUR OU
CLIMATISEURS AVEC PLAQUE À BORNES
ÉCONOMISEUR, MAIS BASSE PRESSION
SANS RÉCHAUFFAGE
ÉLECTRIQUE
ALIMENTATION
VENTILATEUR
COMPRESSEUR
CHAUFFAGE AUXILIAIRE
COMMUN
ROBINET INVERSEUR
VERROUILLAGE
VERROUILLAGE
REMARQUES
1. Robinet inverseur sur pompes à chaleur uniquement. Figure 13b. Thermostat Connection Diagram
2. Pour les unités avec compresseurs à 2 étages, branchez les fils du moniteur de compresseur et du module de diagnostic, par exemple le
Comfort Alert de Copeland, à Y2.
3. Pour les climatiseurs avec bande chauffante, branchez W/O/B à la borne W ou 4.
4. Cavalier pour la pompe à chaleur uniquement, à omettre avec les climatiseurs.
fumée, le cavalier entre les bornes 8 et 10 dans les unités ComPac® I et ComPac® II doit être enlevé et un cavalier placé des bornes 8 et 3.
A. Les bornes 5 et 7 sont des contacts secs normalement ouverts, qui sont fermés pour indiquer un verrouillage.
et ComPac® II doit être enlevé et un cavalier placé des bornes 8 et 3.2. Pour un arrêt immédiat du climatiseur sur un signal du détecteur de
2. Pour un arrêt immédiat du climatiseur sur un signal du détecteur de fumée, le cavalier entre les bornes 8 et 10 dans les unités ComPac® I
température du bâtiment
température du bâtiment
B. Les bornes 6 et 7 sont des contacts secs normalement fermés, qui sont ouverts pour indiquer un verrouillage.
4. NC signifie normalement fermé. NO signifie normalement ouvert. C signifie commun. Si la tension du secteur est inférieure à 220 V CA,
3. Lors de la connexion d'un détecteur de fumée aux bornes d'entrée du détecteur de fumée (normalement fermées), retirez la connexion
C. Si le thermostat a des bornes RC et RH, installez une connexion temporaire entre RC et RH.
Contacts
Contacts
Contacts
Contacts
Contacts
D. IMPORTANT. Les instructions sont des instructions de raccordement génériques et peuvent ne pas s'appliquer aux climatiseurs avec dif
férentes options. Référez-vous toujours au diagramme de raccordement dans le climatiseur pour la méthode de raccordement appropriée
secs
secs
secs
secs
secs
Détecteur de fumée
Alarme de basse
Alarme de haute
Verrouillage HP/LP
à votre unité.
d'alimentation
NO
NO
NO
NO
NO
NC
NC
NC
NC
NC
C
C
C
Alarme
Plaque à bornes du climatiseur N° 2
SI LA TENSION DU SECTEUR EST INFÉRIEURE À 220 V AC, UTILISEZ LE 208 V DU TRANSFORMATEUR.

1 10
LOR G W C Y R
9
4
3
8
7 5
CommStat 3
1. Connexions de 24 V CA seulement1. Connexions de 24 V CA seulement
temporaire installée en usine et installez les fils du détecteur de fumée.

Plaque à bornes du climatiseur N° 1
1 10
LOR G W C Y R
9
4
3
8
utilisez le branchement du transformateur 208.

7 5
CAPTEUR INSTALLÉ
Branchez aux contacts secs

normalement fermés (NC) à
partir du détecteurde fumée
DÉTECTEUR DE FUMÉE
DE L'ALIMENTATION DE
CONNEXION DU
EN USINE N°4
CAVALIER DU
CONNEXIONS
SECOURS CC
REMARQUE:
CONTACTS DE LA THERMISTANCE
+24v.+48v 24/48 com
Figure 13c. CommStat 3 Wiring Diagram

05/2021 Rev.2
Chapter 4 Start-Up
4.1 Check-Out of Cooling Cycle
Important: Be sure that the crankcase heater (if used) has been energized for at least 24 hours
before starting the unit(s). Double-check all electrical connections before applying power. ICE air
conditioners with scroll compressors running on 3Ø power must be checked for proper rotation
during the initial start-up. Please refer to Section 2.8 for determining if the 3Ø compressors are
rotating correctly. Incorrect rotation can damage the compressor and is not covered by the warranty
Procedure:
1. Set the cooling set point temperature on the wall thermostat to a point higher than the ambient
temperature. Set the heating set point temperature to a temperature that is lower than the ambient.
2. Set the thermostat system switch in the AUTO position. Nothing should operate at this time.
3. Set the time delay in the electrical control box to three minutes. Check the changeover setting of the
enthalpy or dry bulb sensor and reset it if needed (economizer-equipped models only). See Section
1.6.
4. Slowly lower the thermostat's cooling set point temperature until the switch closes. The indoor fan
should operate.
Once the indoor fan turns on, allow approximately three minutes for the compressor to start. Note that
the outdoor fan may not come on immediately, because it is cycled by refrigerant pressures.
NOTE: (Economizer-Equipped models only) To check the system operation under different ambient
conditions, the air temperature and enthalpy sensors must be "tricked". When outdoor ambient condi-
tions are higher than the control setting, a component cooler aerosol may be sprayed directly into the
enthalpy sensor to simulate low enthalpy conditions, causing the economizer damper to open.
Alternately, when outdoor conditions are lower than the set point, a source of heat such as a hair dryer
can be directed on the air temperature sensor to simulate warmer conditions, which will bring on
mechanical cooling and start the compressor.
5. To stop cooling, slowly raise the thermostat cooling set point to a temperature higher than the
ambient.
If the unit fails to operate, refer to the troubleshooting information in Chapter 4.
Follow the same procedure for additional units.
NOTE: The fan purge allows the indoor fan to run for approximately 90 seconds after the compressor
is off. This operation provides a small improvement in system rated efficiency.
4.2 Check-Out of Heating Cycle

Procedure: (Applies only to units with resistance elements)
1. Raise the heating set point temperature to a setting which is higher than the ambient temperature.
The fan and electric heat should immediately cycle on.
2. Move the system switch to the "OFF" position. All functions should stop.
NOTE: (Economizer Equipped models only) The damper blade should remain closed during the
heating cycle (unless the minimum position potentiometer has been set for constant ventilation A fully
counterclockwise position corresponds to full closure of the damper.

05/2021 Rev.2
Chapter 5 Troubleshooting
5.1 Overview
A comprehensive understanding of the operation of the ICE air conditioner is a prerequisite to trouble-
shooting. Please read the Chapter 1 for basic information about the unit.
ICE air conditioners are thoroughly tested before they are shipped from the factory. Although unlikely,
it is possible that a defect may escape undetected, or damage may have occurred during transportation.
However, the great majority of problems result from installation errors.
If you experience difficulties with your unit, please review the installation steps in Chapter 2.
Much time can be saved by taking a thoughtful and orderly approach to troubleshooting. Start with a
visual check - are there loose wires, crimped tubing, missing parts, etc? Begin deeper analysis only
after making this initial inspection.
The troubleshooting information in this manual is basic. The troubleshooting section contains problem/
solution charts for general problems, followed by a compressor section.
Not every problem can be anticipated. If you discover a problem that is not covered in this manual, we
would be very grateful if you would bring it to the attention of our service department for incorporation
in future revisions.
As always, please exercise caution and good judgement when servicing the unit. Use only safe and
proven service techniques. Use refrigeration goggles when servicing the refrigeration circuit.
WARNING
The refrigerant circuit has hot surfaces, and the electrical voltages inside of
the unit may be hazardous or lethal. SERVICE MAY BE PERFORMED ONLY BY
QUALIFIED AND EXPERIENCED PERSONS.

05/2021 Rev.2
5.2 Failure Symptoms Guide
PROBLEM/SYMPTOM LIKELY CAUSE(S) CORRECTION
A. Unit does not run. 1. Power supply problem. 1. Check power supply for adequate phase and voltage.
Check wiring to unit and external breakers or fuses.
NOTE: An internal anti-short-cycle 2. Tripped internal disconnect. 2. Check internal circuit protection devices for continuity.
timer will prevent the unit 3. Shut off by external thermostat or 3. Check operation of wall-mounted thermostat.
from starting for .2 to 8 thermostat is defective.
minutes following start-up.
4. Unit off on high or low pressure limit. 4. Reset pressure switch.
5. Internal component or connection 5. Check for loose wiring. Check components for failure.
failure.
B. Unit runs for long periods or continu- 1. Dirty filter or reduced airflow 1. Check air filter(s). Check blower operation. Remove
ously; cooling is insufficient. airflow restriction.
2. Low refrigerant. 2. Check for proper charge and possible refrigerant leak.
3. Component failure. 3. Check internal components, especially compressor for
proper operation.
4. Unit undersized for job. 4. Add additional units for greater capacity.
C. Unit cycles on high/low pressure 1. Loss or restriction of airflow. 1. Check blower assembly for proper operation. Look
limit. for airflow restrictions, e.g.. the air filter. Check blower
motor and condenser fan.
2. Restriction in refrigerant circuit. 2. Check for blockage or restriction, especially filter drier
and capillary tube assembly.
3. Refrigerant overcharge (following 3. Evacuate and recharge to factory specifications.
field service)
4. Defective pressure control. 4. Check limit cutout pressures. Control is set to actuate at
approximately 60 PSIG (low pressure) and 650 PSIG (high
pressure)
D. Unit blows fuses or trips circuit 1. Inadequate circuit ampacity. 1. Note electrical requirements in Chapter 2 and correct
breaker. as necessary.
2. Short, loose, or improper connection 2. Check field wiring for errors.
in field wiring.
3. Internal short circuit. Loose or 3. Check wiring in unit. See wiring and schematic dia-
improper connection(s) in unit. grams. Test components (especially the compressor)
for shorts.
4. Excessively high or low supply volt- 4. Note voltage range limitations specific to the compres-
age or phase loss (3ø only) sor troubleshooting section.
E. Water on floor near unit. 1. Obstruction in condensate line. 1. Check for clog or restriction.
2. Obstruction or leak in condensate 2. Check pan for leak or blockage.
pan.
3. Unit is not level. 3. Level unit.
F. No space heating or reduced heating 1. Defective heating element(s). 1. Check resistance element(s) for continuity.
(units equipped with resistance ele- 2. Thermal limit open. 2. Check continuity across thermal limit switch.
ments)
3. Defective heater contactor. 3. Check relay for proper operation. Replace if defective.
5.3 Compressor Troubleshooting

NOTE: It is important to rule out other component failures before condemning the compressor.
The following electrical tests will aid diagnosis:

05/2021 Rev.2
1. Start-Up Voltage: Measure the voltage at the compressor contactor during start-up. The voltage
must exceed the minimum shown in Table 5, section 2.2, or compressor failure is likely. A low
voltage condition must be corrected.
2. Running Amperage: Connect a clip-on type ammeter to the (common) lead to the compressor. Turn
on the supply voltage and energize the unit. The compressor will initially draw high amperage; it
should soon drop to the RLA value or less. If the amperage stays high, check the motor winding
resistances.
NOTE: Feel the top of the compressor to see if it has overheated. If it is hot, the internal overload
may be open. You may have to wait several hours for it to reset.
3. Motor Winding Resistances: Using a digital volt-ohm meter (VOM), measure the resistance across
the compressor windings as shown below.
SINGLE C THREE T1
PHASE R3 > R2 > R1 PHASE R3 = R2 = R1
R2 R1 R2 R1
R3 = R2 + R1
S R3 R T2 R3 T3
Resistance can be measured as shown above. Any deviation from above values could indicate a
defective compressor.
4. High Voltage/Insulation Test: Test internal leakage with a megohmeter. Attach one lead to the
compressor case on a bare metal tube and to each compressor terminal to test the motor windings.
A short circuit at high voltages indicates a motor defect. Do not do this test under vacuum.
5. On single phase models, check the capacitor by substitution.
5.4 Control Board Diagnosis

The control board (see section 1.6a for a complete description of the control board) has a red diagnostic
LED which indicates the lockout fault. The control board will enter into and indicate lockout if either
of the fault conditions (LPS or HPS) occur twice.
The contactor must be closed before the first fault condition can be recognized by the control board.
The contactor will be closed 3 minutes after the unit is energized and only if cooling is required. The
first fault condition will open the contactor and shutdown the unit. The contactor on the unit that has
the fault condition must be closed before the second fault condition can be recognized by the control
board. The contactor on the unit with the fault condition will close after 3 minutes if the unit is still
calling for cooling and if the fault condition no longer exists. If you get a second fault condition, the
contactor will open and shutdown the unit. The “red” led will have one blink if the high pressure switch
has opened twice and will have two blinks if the low pressure switch has opened twice. The unit must
be in the cooling mode (compressor contactor Closed) before a fault condition can occur.

05/2021 Rev.2
Chapter 6 Maintenance
6.1 Scheduled Maintenance
Airxcel Commercial Group strongly recommends that the air conditioner be serviced a minimum
of twice a year – once prior to the heating season and once prior to the cooling season. At this time
the filters, evaporator coil, condenser coil, the cabinet, and condensate drains should be serviced as
described below. Also at this time, the air conditioner should be operated in the cooling and heating
cycles as described in Chapter 3, Start-Up. In addition to this seasonal check-out, the ComPac® should
be maintained as follows:
Air Filter
Replace the air filter whenever it is visibly dirty. Never operate the unit without the filter in place.
Evaporator
If the evaporator becomes clogged or dirty, it may be cleaned by careful vacuuming or with a com-
mercial evaporator cleaning spray. DO NOT use a solvent containing bleach, acetone, or flammable
substances. Turn off power before cleaning. Be careful not to wet any of the electrical components. Be
sure the unit has dried before restarting.
Condenser
Periodically inspect the outdoor condenser coil and the cabinet air reliefs for dirt or obstructions. Remove
foreign objects such as leaves, paper, etc.
If the condenser coil is dirty, it may be washed off with a commercial solvent intended for this purpose.
TURN OFF POWER BEFORE CLEANING! Be sure that all electrical components are thoroughly
dry before restoring power. Use a fin comb of the correct spacing to straighten mashed or bent fins.
Cabinet
The cabinet may be cleaned with a sponge and warm, soapy water or a mild detergent. Do not use
bleach, abrasive chemicals or harmful solvents.
Drains
Regularly check the primary and secondary condensate drains. The secondary drain has a stand pipe. An
obstruction will force water to dump into the middle of the unit and drain out the sides of the ComPac,
causing discoloration of the side panels. If discoloration is noted, service the drains.
If a commercial drain solvent is used, flush out the drain pan and system with plenty of fresh water to
prevent corrosion.
Lubrication
Oiling of the condenser fan motor or the evaporator blower motor is not recommended.
DANGER
Sever hazard. The economizer contains moving parts capable of causing serious
injury or death. Disconnect power before removing the covering panel.

05/2021 Rev.2
Chapter 7 Warranty
7.1 Airxcel Commercial Group Limited Product Warranty
Marvair Inc., warrants its products to be free from defects in materials and workmanship under normal use to the original purchaser
for the period of time in the table below. If any part of your product fails within 12 months from start-up, or 18 months from
shipment from the factory, whichever comes first, Marvair, Inc. will furnish without charge, EXW Cordele, Georgia, the required
replacement part. The owner must provide proof of the date of the original start-up. The contractor’s invoice, the certificate of
occupancy, or similar documents are examples of acceptable proof of the date of the original start-up.
Marvair, ICE, Eubank Products

90 Days w/Flat Rate Labor2 (See Marvair, ICE, Eubank Flat Rate Labor Guidelines)
1
1 Year Parts2,3
5 Years Compressor2
1
If any part of your Marvair, Inc. unit fails within 90 days of the commencement of the warranty, Marvair, Inc. will furnish without charge, EX Works, Cordele, Georgia, the
required replacement part and pay for the labor to replace the part in accordance with the Marvair, Inc. Flat Rate Labor Guidelines.
2
All OTR (over the road) applications that are moved from one location to another: Factory Warranty applies only up to the point of initial start-up and test at all OEM
manufacturing locations or subsequent facility. Once it goes into OTR service, the warranty expires immediately for compressor and sealed system components. This OTR
exemption does not apply to relocatable classrooms, construction or office trailers.
3
All warranty replacement parts shall be shipped Ground only. Expedited shipping is available upon request for additional cost.
The responsibility of the equipment owner includes:

1. To operate the equipment in accordance with the manufacturer’s instructions.
2. To provide easy accessibility for servicing.
3. To check and reset any circuit breaker(s) and/or disconnect(s) prior to calling for service.
4. To keep the unit clean and free of dirt and containment and replace filters as required.
5. To keep the outdoor coil clean and free of leaves, paper, or other debris.
6. To pay the charges incurred when any of the above have not been done.
7. To pay for repair or replacement of any material or part other than those within the Marvair unit or controller.
Marvair, Inc., will not be responsible for labor after 90 days, transportation costs, delays or failures to complete repairs caused by
events beyond our control (labor hours incurred due to required site-specific training, time waiting to gain access, or extended drive
time for remote sites). This warranty does not cover:
1. Any transportation, related service labor, diagnosis calls, filter, driers, refrigerant, or any other material charges.
2. Damages caused by shipping, accident, abuse, negligence, misuse, fire, flood, or Acts of God.
3. Damages caused by operating or staging the unit in a corrosive environment.
4. Damages caused by improper application of the product.
5. Damages caused by failing to perform proper routine maintenance.
6. Expenses incurred for erecting, disconnecting or dismantling the product or installing the replacement part(s).
7. Products not installed or operated according to the included instructions, local codes, and good trade practices.
8. Products moved from the original installation site.
9. Products lost or stolen
10. Consequential damages or incidental expenses including losses to persons, property or business.
11. Modifications to original unit after it leaves the factory, such as breaking into any part of the sealed systems unless
authorized in advance in writing by Marvair, Inc..
12. Damages as a result of operating as a construction site cooler / dehumidifier.
When labor (first 90 days only) is required, it must be performed during normal working hours (8:00 AM - 5:00 PM) Monday - Friday
and must be performed by Marvair, Inc., personnel or a designated Service Representative.
The owner of the product may ship the allegedly defective or malfunctioning product or part to Marvair, Inc.,, at such owner’s
expense, and Marvair, Inc., will diagnose the defect and, if the defect is covered under this warranty, Marvair, Inc., will honor its
warranty and furnish the required replacement part. All costs for shipment and risk of loss during shipment of the product to
Marvair, Inc., and back to the owner shall be the responsibility and liability of the owner. Upon written request by an owner, Marvair,
Inc., may arrange for remote diagnosis of the allegedly defective or malfunctioning product or part but all costs for transportation,
lodging and related expenses with regard to such diagnostic services shall be the responsibility and liability of the owner.
An owner requesting performance under this Warranty shall provide reasonable access to the allegedly defective or malfunctioning
product or part to Marvair, Inc., and its authorized agents and employees.
THIS WARRANTY CONSTITUTES THE EXCLUSIVE REMEDY OF ANY PURCHASER OF A MARVAIR HEAT PUMP OR AIR CONDITIONER
AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR USE, TO THE FULLEST EXTENT PERMITTED BY LAW. IN NO EVENT SHALL ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR USE EXCEED THE TERMS OF THE APPLICABLE WARRANTY STATED ABOVE
AND MARVAIR SHALL HAVE NO OTHER OBLIGATION OR LIABILITY. IN NO EVENT SHALL MARVAIR BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR MONETARY DAMAGES.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE-TO-
STATE. Some states do not allow limitations or exclusions, so the above limitations and exclusions may not apply to you.

05/2021 Rev.2
Chapter 8 Start-Up Check List
The middle front panel provides access to the electrical/control box and to the filters. This panel has hinges
on the left and right hand side. This panel should ONLY be opened by using the two hinges on the left
side OR the two hinges on the right side. NEVER OPEN ALL FOUR HINGES SIMULTANEOUSLY.
If all four hinges are opened simultaneously, the front panel will drop and may cause serious injury
and damage the panel.
DANGER
NEVER open all four hinges simultaneously. The panel should ONLY be opened by using
the two hinges on the left side OR the two hinges on the right side.
8.1 Start-Up & Commissioning Form

Please complete the information on this form and return to ICE by mail or fax. The mailing address
and fax number can be found at the end of the form.
A. Equipment Information
Date:_________________Equipment Owner________________________________________
Installing Company: ______________________________Installer:_____________________
Address: ________________________________________State________________________
City: ___________________________________________
ICE Air conditioner: Model No.______________________________________________
Serial No.______________________________________________
Compressor: Model No.______________________________________________

Serial No.______________________________________________
Compressor: Model No.______________________________________________

Serial No.______________________________________________
B. Pre-Start Up
Is there any shipping damage? ❒Yes ❒No
If so, where? ________________________________________________________________
Will this damage prevent starting the unit? ❒Yes ❒No
Check Power Supply, does it agree with data sticker on air conditioner? ❒Yes ❒No
Has the ground wire been connected? ❒Yes ❒No
Has the circuit protection been sized and installed properly? ❒Yes ❒No
Controls
Are the thermostat control wiring connections made and checked? ❒Yes ❒No
Are all wiring terminals (including main power supply) tight? ❒Yes ❒No
If unit has a crankcase heater, has it been energized for 24 hours? ❒Yes ❒No
On a 208/230 v. units is control transformer (24 AC) wired for correct voltage? ❒Yes ❒No
05/2021 Rev.2
Condensate Section
Has water been placed in drain pan to confirm proper drainage? ❒Yes ❒No
Are correct filters in place? ❒Yes ❒No
Refrigerant Piping
If leaks are found, report any leaks to ICE Warranty Service Dept.
C. Check Rated Voltage at Terminal Block for Imbalance before starting of Unit.
❒208/230V 1 Phase ❒208/230V 3 Phase ❒460V 3 Phase
❒380V 3 Phase 50Hz. ❒575 3 Phase 60 Hz.
Measured Line to Line Volts L1&L2_______V. L1&L3 ________V. L2&L3______V.
(L1&L2 + L1&L3 + L2&L3)/3 = Avg. Voltage = _______________
Max. Deviation from avg. voltage = ______________volts
Voltage imbalance = (100 x Max. Deviation)/avg. Voltage = ___________%
A voltage deviation greater than 2% with the unit running should be addressed and corrected. Excess
voltage deviation can cause the compressor to overheat and to operate inefficiently.
Example: Maximum Deviation from Average Voltage X 100 (for Percent)

Average voltage

Measured Voltages:
L1 & L2 = 241 Volts
L1 & L3 = 243 Volts = 717 / 3 = 239 Average Voltage
L2 & L3 = 233 Volts
239 - 233 = 6
100 x 6/239 =2.5% Voltage Unbalance
Three phase units only check fan & compressor rotation.

05/2021 Rev.2
D. Heating Mode Check & Record Readings
Circuit 1 Circuit 2
(if applicable)
Room Temperature ________ ________

Outside Temperature ________ ________
Evap. Entering Air DB Temp ________ ________
Evap. Entering Air WB Temp ________ ________
Evap. Leaving Air DB Temp ________ ________
Evap. Leaving Air WB Temp ________ ________
Heater Contactor Amps (L1) ________ ________
E. Cooling Mode Check & Record Refrigerant Pressures
Recheck voltage imbalance in cooling mode:
Measured Line to Line Volts L1&L2_______V. L1&L3 ________V. L2&L3______V.
(L1&L2 + L1&L3 + L2&L3)/3 = Avg. Voltage = _______________
Max. Deviation from avg. voltage = ______________volts
Voltage imbalance = (100 x Max. Deviation)/avg. Voltage = ___________%

05/2021 Rev.2
After 10 minutes of compressor operation, record the following:
Circuit 1 Circuit 2
(if applicable)
Room Temperature ________ ________

Outside Temperature ________ ________
Suction Pressure ________ ________
Suction Line Temperature ________ ________
Discharge Pressure ________ ________
Discharge Line Temperature ________ ________
Entering Condenser Air ________ ________
Leaving Condenser Air ________ ________
Evap. Entering Air DB Temp ________ ________
Evap. Entering Air WB Temp ________ ________
Evap. Leaving Air DB Temp ________ ________
Evap. Leaving Air WB Temp ________ ________
Compressor Amps (L1) ________ ________
Notes:
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________

05/2021 Rev.2
APPENDIX A: Installation Instructions for Field Installed Electric Heat, Models 20-60
WARNING
FIRE HAZARD
Improper adjustment, alteration, service, maintenance or installation could cause serious
injury, death and/or property damage.
Installation or repairs made by unqualified persons could result in hazards to you and
others. Installation MUST conform with local codes or, in the absence of local codes, with
codes of all governmental authorities have jurisdiction.
The information contained in this manual is intended for use by a qualified service
agency that is experienced in such work, is familiar with all precautions and safety
procedures required in such work, and is equipped with the proper tools and test
instruments.
Duct Work
General Information
Note: The following instructions are for general guidance only. Due to the wide variety of installation
possibilities, specific instructions will not be given. When in doubt, follow standard and accepted installation
practices, or contact Airxcel Commercial Group for additional assistance.
Wall Openings
Measure the dimensions of the supply and return ports on the unit.
Cut the openings in the exterior wall for the supply and return. IMPORTANT: All units with electric heat
must have 1" (25.4 mm) clearance on all four sides of the supply outlet duct flange on the unit. The 1"
(25.4 mm) clearance must extend on all sides of the supply duct for the first 3 feet (1 meter) from the unit.
IMPORTANT: ICE requires a minimum of 1" (25.4 mm) from the surface of any supply ducts to combustible
material for the first 3 feet (1 meter) of the duct.
Ducting
Extensions should be cut flush with the inside wall for applications without duct work.
Applications using duct work should be designed and installed in accordance with all applicable safety codes and
standards. ICE strongly recommends referring to the current edition of the National Fire Protection Association
Standards 90A and 90B before designing and installing duct work. The duct system must be engineered to
insure sufficient air flow through the unit to prevent over-heating of the heater element. This includes proper
supply duct sizing, sufficient quantity of supply registers, adequate return and filter area. Ductwork must be
of correct material and must be properly insulated. Duct work must be constructed of galvanized steel with
a minimum thickness of .019 inches for the first 3 feet (1 meter). Ductwork must be firmly attached, secured
and sealed to prevent air leakage. Do not use duct liner on inside of supply duct within 4 feet (122 cm) of the
unit. Galvanized metal duct extensions should be used to simplify connections to duct work and grilles. Use
fabric boots to prevent the transmission of vibration through the duct system. The fabric must be U.L. rated
to a minimum of 197°F (92°C).

05/2021 Rev.2
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, and/or
property damage.
Turn off electrical power at fuse box or service panel BEFORE making any electrical
connections and ensure a proper ground connection is made before connecting line
voltage.
Heater installation (see drawings and wiring diagram)

1. Remove top front panel.
2. Remove bottom front panel.
3. Remove the control box cover.
4. Remove the heater access cover plate on the upper right side of the unit by removing
the three screws. Cut insulation on two sides and fold down out of way.
5. Slide new heater assembly into place by lining up stem with hole on far end. Make sure
stem of new heater assembly is inserted into correct hole. The hole nearest to the indoor coil
is for three element heaters and the farthest away from indoor coil is for all other heaters.
6. Install the two No. 10 screws in the heater assembly plate.
7. Install wire harness in hole provided in drain pan and then through filter bracket and then
into control box.
8. Wire the heater as shown in the wiring diagram provided with the heater kit (the insulated
terminal ends are to be connected at the heater)
9. Install pop tie in appropriate hole in back panel to secure wire.
10. Install closed cell strip around wires where they pass through the drain pan.
11. Reinstall the heater access cover.
12. Mount the heat contactor inside the control box where the mounting holes are provided for
the heat contactor.
13. Make the wiring connections inside the control box as shown in the wiring diagram
provided with the heater kit. Bundle loose wires with wire ties.
14. With a permanent marker, place an (X) in the space provided next to the heater kit rating
of the installed heater on the unit data label.
15. Place the wiring diagram provided with the heater kit inside the zip lock bag which is
affixed to the back side of the control box cover.
16. Replace the control box cover, the bottom front cover and the top front panel.

05/2021 Rev.2
05/2021 Rev.2
L'ASSEMBLAGE DU CHAUFFAGE EST LA TIGE DE CHAUFFAGE EST INSTALLÉE
INSTALLÉ AVEC DEUX VIS NO
10 DANS LE TROU À L'EXTRÉMITÉ
SUPPORT DE FIXATION
DU CHAUFFAGE
ASSEMBLAGE DU
CHAUFFAGE
PAN
NEA
SUP U AVANT
ÉRIE
UR
PLAQUE DE FINITION
POUR ACCÈS AU
ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

CHAUFFAGE
COU
VER
C
BOÎT LE DE L
PANN
EAU A
COM E DE
INFÉ AVANT MAN
RIEU DE
R
52

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Installation & Operation Manual

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Installation & Operation Manual

Vertical Wall Mount Air Conditioners

Important Safety Precautions

3 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

5 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

1 Unit Designation/Family C = Industrial Climate Engineering (ICE) D = Dry Bulb Sensor

1.3 Serial Number Date Code

MODEL CGA1012 CGA1020 CGA1024 CGA1030 CGA1036 CGA1042 CGA1048 CGA1060

Table 4 Refrigerant Charge (R410A, Ounces)

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 8

Desert Duty (CEA1024-1060 and CGA1030-1060 units)

Cabinet Color and Material

1.7 Electrical Operation

11 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

Mixed Air Sensor:

Minimum Position Potentiometer (W2 jumper):

15 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

TEMPÉRATURE SÈCHE APPROXIMATIVE EN °F (°C)

Figure 3. Enthalpy Sensor Temperature Control Points

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 16

17 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

2.2 Installation and Replacement

19 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

2.4 Sequence of Operation

Table 7a. MODBUS Discrete Registers

27 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

Table 7b. MODBUS Registers

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 28

Electrical Rating Designations* A C D

BACK PANEL CONFIGURATION BACK PANEL CONFIGURATION

Models 1024-1060 for CEA/CGA1012

3.7 Mounting The Unit

EXTENSIONS DE GAINE (non fournies avec l'unité)

35 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

WALL SLEEVE THRU

All units with electric heat MUST have one

UNIT, WALL SLEEVE AND GRILLE SHALL BE

DO NOT HAVE ANY OBSTRUCTION TO AIR

CONDENSER AIR IN CONDENSER

Figure 12b. CEA/CGA1012 Wall Mount Detail

3.8 Electrical Connections

37 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 38

POMPES À CHALEUR OU PLAQUE À BORNES

Figure 13a. Humidistat Wiring to an ICE Air Conditioner with Reheat.

POMPES À CHALEUR OU PLAQUE À BORNES

Plaque à bornes du climatiseur N° 2

SI LA TENSION DU SECTEUR EST INFÉRIEURE À 220 V AC, UTILISEZ LE 208 V DU TRANSFORMATEUR.

1. Connexions de 24 V CA seulement1. Connexions de 24 V CA seulement

temporaire installée en usine et installez les fils du détecteur de fumée.

utilisez le branchement du transformateur 208.

Branchez aux contacts secs

Figure 13c. CommStat 3 Wiring Diagram

4.2 Check-Out of Heating Cycle

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 40

41 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

5.3 Compressor Troubleshooting

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 42

5.4 Control Board Diagnosis

43 ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual

ICE CEA/CGA1012–1060 Wall Mount AC I&O Manual 44

Marvair, ICE, Eubank Products

The responsibility of the equipment owner includes:

Measured Line to Line Volts L1&L2_V. L1&L3 V. L2&L3V.

Room Temperature

Measured Line to Line Volts L1&L2_V. L1&L3 V. L2&L3V.

Room Temperature