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radiant ceiling panels
Galaxis
Radiant heating for industrial premises,
sports halls and large spaces.
Technical catalogue
2 Rubrik | Dies ist das Thema Kampmann technical catalogue – Galaxis radiant ceiling panels
Kampmann.co.uk/galaxis
Kampmann technical catalogue – Galaxis radiant ceiling panels 3
Contents
01 Product information 6
Overview 7
Product data 8
Selection guide: overview of models 9
Galaxis radiant ceiling panels at a glance 10
Galaxis Z 12
Galaxis LED 14
04 Controls 46
Electromechanical control 46
KaControl 49
Galaxis:
End-to-end
heating
Kampmann technical catalogue – Galaxis radiant ceiling panels 5
01 Product information
Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Overview 7
04 Controls
the sun and in the shade. With lower outside The energy needed for heating is therefore 10-25%
temperature, people have a greater sense of well- lower. There is slight temperature stratification of
being in the sun as they also benefit from the radiated approx. 0.2 K/m, thereby minimising thermal losses,
heat. This penetrates through the heat and warms up particularly just below the ceiling.
the surroundings and bodies the radiation hits. Galaxis
radiant ceiling panels emit 60-70% of their heat as Applications:
radiated heat. This ideal heating system for a high-ceilinged hall
works where it is needed, that is at floor level where
Product data
Product features
pleasant perception of temperature due to
thermal radiation
minimal air movements, therefore no swirling dust
no risk of fire or explosion
maintenance-free operation
silent operation
no electrical wiring needed
no space needed on the floor and walls
low floor-to-ceiling temperature stratification
(approx. 0.2 K/m)
good control due to smaller volumes of water
Features
Performance data
Applications
1)
Panel width Design heat output More information
[mm] [W/m]
300 221 page 19
1500
1350
04 Controls
1200
1050
900
600
450
300
Reihenfolge/
Nummern
geändert!
1 Triangular suspension,
trapezoidal bracket
2 Thermal
insulation
3 Manifold
and return
bend
4 Precision
steel pipe
5 Fixing and
suspension rail
6 Connection socket
with male thread
7 Cover panel for manifold
and return bend
Features
6 8 9
10 11 12
Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Galaxis at a glance 11
04 Controls
suspension rail connection points
Function
The Galaxis Z combines radiant heating with the
simultaneous supply of centrally conditioned
outside air, thereby saving space and energy.
Galaxis Z guarantees thermally comfortable heating
with the targeted supply of fresh air to the occupied
zone. This works particularly effectively with a
decentralised air conditioning concept.
Ideally, a ventilation unit supplies air quality-
controlled fresh air, which is then supplied to the
space through the radiant ceiling panel with supply
air element.
The supply air enters the occupied area draught-free
with an ideal induction effect, thanks to adjustable
linear outlets.
Applications
Wherever static heating is favoured but there is no
room available on the floors or walls, heating and
ventilation with Galaxis Z radiant ceiling panels is
the right solution. The units come into their own
especially in buildings with an intermittent heat
requirement, such as in sports halls or multi-purpose
halls: if there is no need for increased ventilation,
the space is simply and comfortably heated in an
energy-saving manner by radiation.
In the event of larger sports events and/or with
larger audiences, fresh air is fed in energy-efficiently
and/or to specific areas.
Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Technical data per supply air unit 13
Dimensions
Example: Panel width 600 mm
04 Controls
Radiant panel spacing = 1150
Front view
Plan view
Product data
Galaxis LED
with intelligent lighting control for 100% luminosity
from the first second
light output of 154 lm/W
up to 60% lower energy consumption
high luminosity thanks to clear, rigid PMMA-LED cover
control by on-site DALI lighting management system
dimmable model
long service life with a high number of switching
cycles
integration into on-site emergency lighting scheme is
possible
ball impact-proof version as standard,
ideal for sports and production halls
Description
An efficient LED lighting strip with a Every LED lighting strip has an provide for a harmonious lighting
high luminosity of 154 lm/W. intelligent integrated control module, system coordinated to the application.
Thanks to its modular construction enabling connection to a conventional The brightness can be dimmed and
and factory-wired and plug-in LED 230 V voltage supply. regulated by an on-site DALI signal.
lighting strips simple and fault-free The LED lighting strips are available in Every LED lighting strip is manufactured
installation is possible to create 4000 K (Neutral white) and to be ball impact-proof and certified to
complex lighting systems. 5000 K (Daylight white) and DIN 57710-13.
Performance data
Applications
W2 W
Vorkonfektionierte Vorkonf
Verbindungsleitung Verbindu
Vorkonfektionierte
W1
Anschlussleitung
5
W1
pre-assembled
DALI-Automationsstation
PE
N
+
L
-
PE
+
L PE DALI DALI
_
N
N
L
L N PE DALI DALI
04 Controls
Netz 1x230V/50Hz,
Absicherung bauseits
Mains 1 x 230 V/50 Hz
Fuse by others DALI automation station
Bearbeiter: T. Beckmann Projekt: B
Deckenstrahlplatte Galaxis mit LED-Beleuchtung
Erstelldatum: 13.12.2016
Änderung: xx.xx.xxxx Projekt-Nr.: Xx-xxxxx Auftrag: XXXXXXXX
Datei-Pfad: I:\Produktentwicklung\PK_160004_Regelung_LED_GalaxisDSP\DSP mit LED\Version 2017\01_PM-Elektro\Verlege\VP_Galaxis_LED_2016-1
Pre-assembled cables
W1: Connecting line from on-site intermediate junction box to the first LED voltage supply and control signal
W2: Connecting line between the LEDs, voltage supply and control signal
16 Technical data Kampmann technical catalogue – Galaxis radiant ceiling panels
02 Technical data
Kampmann technical catalogue – Galaxis radiant ceiling panels Technical Data | Advice on measuring conditions 17
04 Controls
05 Ordering information
18 Technical data | Galaxis radiant ceiling panels Kampmann technical catalogue – Galaxis radiant ceiling panels
1 1 1
2
2 3 2
1 1
1
2 2
1 1
2
Front view of connection, same end (example showing panel width 600 mm) Top view of connection, same end (example showing panel width 600 mm)
Panel
width A B C D
1 2 3 4 5
1000
9
10
Connection, male thread; 500
400 11
1“ connection same end, 12
300
3/8“ drain valve, 3/8“ air vent 13 Panel Manifold Connection
1 1/4“ connection, same end 200 14 width connection same end
3/8“ drain valve, 3/8“ air vent [mm] Curve no. Curve no.
1“ connection, opposite end 100
300 6 1
3/8“ drain valve 450 7 1
1 1/4“ connection, opposite end 50 600 8 2
3/8“ drain valve 750 9 2
30
Pressure drop R [kPa/m]
900 10 3
20
Other connection configurations on 1050 11 3
request, particularly if the minimum 1200 12 4
flow rate per pipe or panel is not 10
1350 13 4
reached due to higher temperature 1500 14 5
spreads and low return temperatures. 5
6 7 8
100 200 500 1000 2000 5000 10000
Water flow rate m [l / h]
Kampmann technical catalogue – Galaxis radiant ceiling panels Technical data | Galaxis radiant ceiling panels 19
Water content of
l/m 0.98 1.48 1.97 2.46
radiant panel
Water content of
[l/each] 0.39 0.59 0.78 0.98
manifold 3)
W/ W/ W/ W/
Mean excess temperature Δt [K] [W/m] [W/m] [W/m] [W/m]
manifold pair manifold pair manifold pair manifold pair
20 64 10 87 17 106 32 130 41
22 72 11 98 19 119 36 145 47
24 80 12 108 21 131 40 161 52
26 88 14 119 23 144 44 176 57
28 96 15 130 25 157 49 192 63
30 105 17 141 28 171 53 209 68
04 Controls
32 113 18 152 30 184 57 225 74
34 122 20 163 32 198 62 241 80
36 131 22 174 35 212 67 258 86
38 140 23 186 37 225 71 275 92
40 149 25 197 40 239 76 292 98
42 158 27 209 42 254 81 309 104
44 168 28 221 45 268 86 326 110
46 177 30 233 47 282 91 344 116
1) Heat output in accordance with DIN EN 14037-1 to -3 with upper heat insulation at Δt = 55 K
2) Weights including upper heat insulation and water content
3) applies to manifold and return bend
20 Technical data | Technical data Kampmann technical catalogue – Galaxis radiant ceiling panels
Technical data
Water content of
l/m 2.95 3.44 3.93 4.44 4.93
radiant panel
Water content of
[l/each] 1.18 1.37 1.56 1.77 1.96
manifold 3)
Panel weight 2) [kg/m] 20.55 24.00 27.40 30.84 34.25
Manifold weight 2), 3) [kg/each] 4.50 5.20 6.00 6.60 7.50
Design heat output per metre of panel q m in accordance with DIN EN 14037, part 3
W/ W/ W/ W/ W/
Mean excess temperature Δt [K] [W/m] [W/m] [W/m] [W/m] [W/m]
manifold pair manifold pair manifold pair manifold pair manifold pair
1) Heat output in accordance with DIN EN 14037-1 to -3 with upper heat insulation at Δt = 55 K
2) Weights including upper heat insulation and water content
3) applies to manifold and return bend
Kampmann technical catalogue – Galaxis radiant ceiling panels
Technische Daten
21
05 Ordering information 04 Controls 03 Design information 02 Technical data 01 Product information
22 Design information Kampmann technical catalogue – Galaxis radiant ceiling panels
03 Design information
Kampmann technical catalogue – Galaxis radiant ceiling panels Design Information | Information on planning and design 23
03 Design information
thickness of 40 mm.
output should match the standard raw density approx. 25 kg/m³,
heat load. λ = 0,04 W/mK,
turbulent pipe flow,
Also refer to the following information: aluminium foil on top.
If additional heaters are used, the heat output from
the radiant ceiling panels should amount to a Standard heat outputs
minimum of 60% of the calculated standard heat The technical data on pages 19 and 20 show
load. standard heat outputs in accordance with
To avoid radiation shadows, the distance of the DIN EN 14037 at a standard excess temperature of
04 Controls
radiant ceiling panels from each other as per the 55 K for the respective radiant ceiling panels.
Fig. on page 32 should not be exceeded.
The use of radiant ceiling panels if not Design heat outputs
recommended if additional ventilation units with The heat outputs tested in accordance with DIN EN
air exchange rates of over 3 1/h are used. 14037 can be taken from the technical data on pages
19 and 20, depending on the mean excess
temperature. Intermediate values can be interpolated
in a linear manner.
Welded connections
Panel Starting Intermediate Number of cover plates for Minimum number of fixing Minimum number of fixing
End element
length element element connection points points 1-point suspension points triangular suspension
3m 1x3m - - - 4 2
03 Design information
15 m 1x5m 1x5m 1x5m 2 12 6
16 m 1x5m 1x6m 1x5m 2 14 7
17 m 1x5m 1x6m 1x6m 2 16 8
18 m 1x6m 1x6m 1x6m 2 18 9
19 m 1x4m 2x5m 1x5m 3 16 8
20 m 1x5m 2x5m 1x5m 3 16 8
21 m 1x5m 2x5m 1x6m 3 18 9
22 m 1x4m 2x6m 1x6m 3 22 11
23 m 1x5m 2x6m 1x6m 3 22 11
24 m 1x6m 2x6m 1x6m 3 24 12
25 m 1x5m 3x5m 1x5m 4 20 10
26 m 1x4m 3x6m 1x4m 4 26 13
27 m 1x4m 3x6m 1x5m 4 26 13
28 m 1x4m 3x6m 1x6m 4 28 14
04 Controls
29 m 1x5m 3x6m 1x6m 4 28 14
30 m 1x6m 3x6m 1x6m 4 30 15
31 m 1x5m 4x5m 1x6m 5 26 13
32 m 1x4m 4x6m 1x4m 5 32 16
33 m 1x4m 4x6m 1x5m 5 32 16
34 m 1x4m 4x6m 1x6m 5 34 17
35 m 1x5m 4x6m 1x6m 5 34 17
36 m 1x6m 4x6m 1x6m 5 36 18
37 m 1x4m 1 x 5 m / 4 x 6 m 1x4m 6 36 18
38 m 1x4m 5x6m 1x4m 6 38 19
Panel Panel width Panel width Panel width Panel width Panel width Panel width Panel width Panel width Panel width
length 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm 1350 mm 1500 mm
3m - - - - - - - - -
4m - - - - - - - - -
5m - - - - - - - - -
6m - - - - - - - - -
7m 2 3 4 5 6 7 8 9 10
8m 2 3 4 5 6 7 8 9 10
9m 2 3 4 5 6 7 8 9 10
10 m 2 3 4 5 6 7 8 9 10
11 m 2 3 4 5 6 7 8 9 10
12 m 2 3 4 5 6 7 8 9 10
13 m 4 6 8 10 12 14 16 18 20
14 m 4 6 8 10 12 14 16 18 20
15 m 4 6 8 10 12 14 16 18 20
16 m 4 6 8 10 12 14 16 18 20
17 m 4 6 8 10 12 14 16 18 20
18 m 4 6 8 10 12 14 16 18 20
19 m 6 9 12 15 18 21 24 27 30
20 m 6 9 12 15 18 21 24 27 30
21 m 6 9 12 15 18 21 24 27 30
22 m 6 9 12 15 18 21 24 27 30
23 m 6 9 12 15 18 21 24 27 30
24 m 6 9 12 15 18 21 24 27 30
25 m 8 12 16 20 24 28 32 36 40
26 m 8 12 16 20 24 28 32 36 40
27 m 8 12 16 20 24 28 32 36 40
28 m 8 12 16 20 24 28 32 36 40
29 m 8 12 16 20 24 28 32 36 40
30 m 8 12 16 20 24 28 32 36 40
31 m 10 15 20 25 30 35 40 45 50
32 m 10 15 20 25 30 35 40 45 50
33 m 10 15 20 25 30 35 40 45 50
34 m 10 15 20 25 30 35 40 45 50
35 m 10 15 20 25 30 35 40 45 50
36 m 10 15 20 25 30 35 40 45 50
37 m 12 18 24 30 36 42 48 54 60
38 m 12 18 24 30 36 42 48 54 60
39 m 12 18 24 30 36 42 48 54 60
40 m 12 18 24 30 36 42 48 54 60
41 m 12 18 24 30 36 42 48 54 60
42 m 12 18 24 30 36 42 48 54 60
43 m 14 21 28 35 42 49 56 63 70
44 m 14 21 28 35 42 49 56 63 70
45 m 14 21 28 35 42 49 56 63 70
46 m 14 21 28 35 42 49 56 63 70
47 m 14 21 28 35 42 49 56 63 70
48 m 14 21 28 35 42 49 56 63 70
49 m 16 24 32 40 48 56 64 72 80
50 m 16 24 32 40 48 56 64 72 80
51 m 16 24 32 40 48 56 64 72 80
52 m 16 24 32 40 48 56 64 72 80
53 m 16 24 32 40 48 56 64 72 80
54 m 16 24 32 40 48 56 64 72 80
55 m 18 27 36 45 54 63 72 81 90
56 m 18 27 36 45 54 63 72 81 90
57 m 18 27 36 45 54 63 72 81 90
58 m 18 27 36 45 54 63 72 81 90
59 m 18 27 36 45 54 63 72 81 90
60 m 18 27 36 45 54 63 72 81 90
61 m 20 30 40 50 60 70 80 90 100
62 m 20 30 40 50 60 70 80 90 100
63 m 20 30 40 50 60 70 80 90 100
64 m 20 30 40 50 60 70 80 90 100
65 m 20 30 40 50 60 70 80 90 100
66 m 20 30 40 50 60 70 80 90 100
67 m 22 33 44 55 66 77 88 99 110
68 m 22 33 44 55 66 77 88 99 110
69 m 22 33 44 55 66 77 88 99 110
70 m 22 33 44 55 66 77 88 99 110
Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Connections on Galaxis radiant ceiling panels 27
2 3 2
Front view of connection, same end (example showing panel width 600 mm) Top view of connection, same end (example showing panel width 600 mm)
03 Design information
nominal connection width 1“ or 1 1/4“
Connection, male thread:
2 3/8“ drain valve
1“ connection same end,
3 3/8“ air vent
3/8“ drain valve, 3/8“ air vent
1 1/4“ connection, same end
Panel
3/8“ drain valve, 3/8“ air vent
width A B C D
1“ connection, opposite end
[mm] [mm] [mm] [mm] [mm]
3/8“ drain valve
300 75 150 75 150
1 1/4“ connection, opposite end
450 75 225 150 225
3/8“ drain valve
600 150 300 150 300
750 150 375 225 375
04 Controls
Other connections on request, especially if the
900 225 450 225 450
minimum flow rate per pipe or panel is not achieved
1050 225 525 300 525
due to wide temperature spreads or low return
1200 300 600 300 600
temperatures.
1350 300 675 375 675
1500 375 750 375 750
2
3
6
5 4
2
7
5
2
3
1 Radiant panel 1
2 28 x 1.5 mm precision steel pipe
3 Manifold
4 Fixing and suspension rail
5 Connecting socket with male thread
6 Insulation, inserted
7 Cover panel for manifold and return bend Radiant ceiling panel (example: panel width 600 mm)
28 Design information | Brackets Kampmann technical catalogue – Galaxis radiant ceiling panels
Brackets
Timber eyelet
Trapezoidal bracket Beam clamp screw Ceiling dowel
75 150 75
g
in
ac
sp
3
m
.4
ax
75 150 150 75
M
1
Panel width 450 mm
6 4
5
Panel width 600 mm
(Example)
1-point suspension
see page 55
03 Design information
resistance from balls, referring to 1-point suspension
installation set for sports halls.
04 Controls
Panel width 1050 mm 7 Press connectors (accessories)
8 Cover panel for connection points
9 Balancing valve combination
200 175 150 150 150 175 200
g
Panel width 1500 mm c in
s pa
g
fi xin
m
.4
ax 7
M 8
4
9 5 4
Example: Detail:
Panel width 900 mm, panel length 8 m. Cover plate
Triangular suspension with ceiling dowel, for connecting points
same end connection
30 Design information | Design information Kampmann technical catalogue – Galaxis radiant ceiling panels
Design information
1. Determining the standard heat load
p referably align the radiant ceiling panels to the In the event of outside walls with a corner with a higher
longest outside wall heat requirement due to poor thermal insulation, large
if possible selecting long lengths in a 2-metre grid areas of glazing, doorways etc., we recommend
allow space for connections and sufficient width positioning an additional radiant panel run at right
for separate runs at right angles angles to the main run along the short outside wall.
H
Hall
Type 030000 045000 060000 075000 090000 105000 120000 135000 150000
Panel width [mm] 300 450 600 750 900 1050 1200 1350 1500
03 Design information
Minimum installation height Hmin in m
Δt [K]
04 Controls
110 4.0 4.1 4.5 4.9 5.3 5.9 6.5 6.7 6.9
Design information
5. Determining the number of panel runs
Installation height
even temperature distribution.
H W ≈ H – 1,1
P≤H
room width (Room length) 2
nSB = + nAW
installation height H
tw1 + tw2
Δ t = - ti (1)
2
tw2 - ti
< 0,7 (2)
tw1 - ti
then the logarithmically calculated excess temperature must
be used.
03 Design information
tw1 - tw2
Δ tIn =
t -t (3)
In w1 i
t w2 - ti
04 Controls
ΔtIn [K] = logarithmically calculated excess temperature
K [-] = heat output constant
Q = K . Δt n (4) n [-] = heat output coefficient
Minimum water flow rate Minimum Galaxis flow rate per pipe
these minimum values are ensured. If the flow rate is below 500
150
the minimum recommended values, then the flow through
300
the pipes will be laminar, with a resulting significant loss of
in [l/h]
l/h
200
output.
pipe
Anschlusswiderstand zA [Pa]
Rohr
100
Galaxis flow ratejeper
50
Mindest-Heizmittelstrom
100
30
20
10
Minimum
5
50 100
50
Heizmitte
50 100
Rücklauftemperatur in °C
Return temperature [°C]
Design information
Minimum Galaxis flow rate with panel widths
Type 030000 045000 060000 075000 090000 105000 120000 135000 150000
Panel width [mm] 300 450 600 750 900 1050 1200 1350 1500
Number of pipes 2 3 4 5 6 7 8 9 10
03 Design information
500
400 11
12
300
13
200 14
20 600 8 2
04 Controls
750 9 2
10 900 10 3
1050 11 3
1200 12 4
5
6 7 8
100 200 1000 2000 5000 10000 1350 13 4
100
50
40
30
20
10
5
50 100 200 500 1000 2000 5000 10000
Water flow rate m [l / h]
36 Design information | Design information Kampmann technical catalogue – Galaxis radiant ceiling panels
Design information
Connection options Same end connections
Various connection options are available: Same end connections are beneficial for even
radiant ceiling panels can be supplied with opposite temperature distribution and require less complex
end or same end connections, and also integrated in pipework.
parallel or in series within the heating system.
Important: With high temperature differences,
Some basic pipe routing options are shown in the same end connections and lengths of more
examples on pages 36 and 37. Standard connections than 25 metres, we recommend non-standard
with nominal widths refer to page 27. connections to prevent the radiant ceiling
panels from bending. They are available on
Opposite end connections request.
Opposite end connections is beneficial with long
panel lengths with correspondingly high water flow „Tichelmann system“ pipe routing
rates. In the event of the parallel connection of Due to the extensive pipe network and the
several runs of radiant ceiling panels with opposite installation location directly below the ceiling, we
end connections, it is possible to meet different heat recommend paying particular attention to correct
outputs (e.g. production-warehouse, external wall pipe routing and dimensions with radiant ceiling
zone-interior zone) with the temperature drop along panels. „Tichelmann system“ pipe routing can be
the length. used for simple systems with virtually identical
pressure losses of the individual panel runs.
With opposite end connections, note that the radiant The use of balancing valve combinations is
ceiling panels can also freely expand. recommended for hydraulic balancing of radiant
ceiling panel runs where the individual panels have
different outputs and with varying connections.
Beneficial for
long radiant panel runs with
correspondingly high water flow rates,
reducing heat output along the primary direction
03 Design information
„Tichelmann system“ pipe routing
Example 3: Series connection of radiant ceiling panels with opposite end connections
Beneficial for
the use of identical radiant ceiling panels along
the outer wall and in the interior (the
04 Controls
temperature drop towards the interior matches
the lower heat requirement),
shorter radiant ceiling panel lengths to achieve
higher water flow rates.
Example 4: Parallel connection of radiant ceiling panels with same end connections
Beneficial for
even temperature distribution along the
entire length of the radiant ceiling panels
and the width of the room.
2.
Determining the sensible primary alignment - alignment preferably parallel to the longest outside wall,
of parallel radiant ceiling panel runs - take into account furniture/fittings (e.g. shelving, large machines etc.) and installation options
6. Calculating the total panel length Lges=nSB · L Lges [m] = total panel length
10. Checking the minimum installation height - do not install below the minimum height given in the table in page 31
12. Checking the centre-to-centre panel spacing P≤H P [m] = centre-to-centre panel spacing
- do not allow the flow rate to fall below the minimum water flow rate given on the table on page 33.
18. Checking the minimum water flow rate
- provide triangular or 1-point suspension, at a spacing of approx. 2.0 to max. 4.0 m (max. 4 m with panel width 900 mm)
20. Selecting the suspension system and number
- for dimensions, suspension points, minimum suspension height see pages 24, 28, 29, 31and 43
of fixing points
- check whether the point loading is acceptable for the structural strength
Design completed
Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Design process 39
Notes Return
- take into consideration the minimum suspension height (see page 31) and installation conditions, including roof Adapt installation
construction e.g. beams and ties), hall fittings (e.g. crane rail, shelving, lighting etc.) height
- take into account the length particularly with separate panel runs at right angles
- take into account QS = heat output per manifold pair, with the number of panel runs nSB
and with the required heat output per metre of panel length, qlfd. m see step 13
03 Design information
- formula does not apply to high water temperature differences or low flow temperatures,
Adjust water
see Information and calculation formulae, page 33, formula (3)
temperatures
- consider using wider panel widths in areas that have a higher heat output (external walls,
Selection impossible?
doorways) (compensation for cold areas)
- radiant ceiling panels arranged too low can result in disrupted thermal comfort Below minimum
installation height?
04 Controls
- take problem zones into account separately
- arrange the flow and return with opposite end connections to achieve the best possible
temperature spread in the room, see also information on pages 36 and 37 Adjust the pipe routing
- with simple systems with the same panel designs, consider routing the pipe in line with
the Tichelmann system (hydraulic balancing)
- with series connection of several panels, use the total heat output of the partial run,
otherwise the heat output of the individual panels
- minimum water flow rate required for turbulent flow in the pipes. Should the flow rate be Flow rate below minimum
lower, it can lead to significant falls in output flow rate?
- installation sets and accessories for different types of fixings, pages 54 - 55, 57 Information on pages 28 and 29
- need for link chain with triangular suspensions as per the table on page 54, with 1-point suspension see drawings on page 55
- for weights and water content, see Technical data on pages 19 and 20
40 Design information | Example: Production hall with trapezoidal ceiling Kampmann technical catalogue – Galaxis radiant ceiling panels
Factory
Office area
20 m
Hall height 35 m
Doorway I Doorway II
4x4m 4x4m
Design example
1. Determining the standard heat load FHL = 70000 W Calculation in accordance with DIN EN 12831
room width
nSB = + nAW nSB [/] = number of panel runs
H nAW [/] = number of external
5. Determining the number of panel runs
20 walls in the primary
nSB = +2 = 6,4 » 6 direction
4,5
6. Calculating the total panel length Lges = nSB · L = 6 · 32 = 192 m Lges [m] = total panel length
Continued on page 41
Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Example: Production hall with trapezoidal ceiling 41
03 Design information
W ≈ 1,7 m W ≈ 1,7 m
P P P P P
5m
04 Controls
No. Design step Design · Calculation formulae Symbols Notes
Continued on page 42
42 Design information | Example: Production hall with trapezoidal ceiling Kampmann technical catalogue – Galaxis radiant ceiling panels
selected:
- beneficial for even temperature
15. Selecting the type of connection same end connection, nominal width 1“ (overview on page 27) distribution
- opposite end connection is also possible
depending on the pipe routing required
selected:
- even temperature distribution along the
- parallel connection of radiant ceiling panels with
entire length of the radiant ceiling
16. Determining the pipe routing „Tichelmann system“ pipe routing
panels and room width
- see also Example 4 on page 39
rom table on page 34, for tw2 = 55°C (interpolated): or radiant ceiling panel type 32090000
18. Checking the minimum water flow rate
minimum flow rate = 387 l/h OK, as m = 171 l/h
Design ended
Ordering example
Pos. Quantity Order data Description - Information
3. 77 m link chain requirement as per the table on page 54 for h = 500 mm (interpolated):
link chain, Type 170
g = 40 mm equates to 96 x 2 x 0.4 m = approx. 77 m
4. 180 no. number of press connectors as per the table on page 26 with panel width 900 mm
press connectors, type 195
panel length of 32 m equates to 30 x 6 = 180 no.
Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Dimensions 43
03 Design information
5 m element*
04 Controls
6 m element*
Intermediate element 5 m
Intermediate element 6 m
1) all dimensions in mm
Hydraulic control
Design the control to ensure that there is a constant Outside temperature-led flow temperature control
water flow rate. To do so, we recommend the
installation of 3-way or 4-way motorised valves with
a primary in the heating circuit. The water flow rate
remains constant with the smoothly regulated
temperature in the heating circuit. Falling below the
required minimum water flow rate would lead to
reduced output from the radiant heating panel.
VL = flow
RL = return
tAu = outdoor temperature sensor
tVL = flow temperature sensor
tRi = room temperature sensor
Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Control with hydraulic flow control 45
The control valve combination can be used as a flow thermostat or a timer with integrated temperature
controller for temperature control in the room with control. Various timers are available for up to six
hydraulic balancing. Ideally, it is combined with a control circuits. The control valves on the radiant
radiation sensor in the room or industrial design ceiling panels are controlled by intermediate junction
03 Design information
radiation range of the panels. The radiation additional blocking ring. Control is regulated to the
temperature detected is processed by the clock setpoint by means of the screw-on actuator.
Control diagram
04 Controls
9
2
Mains power
230/50Hz
(shielding
by others)
3 4
1
(alternative) 5
04 Controls
Electromechanical control
Clock thermostat with integral Timer with electronic
digital timer, Type 30056 room temperature control, Type 30076
Clock thermostat in an attractive white housing, Timer with electronic room temperature control
with electronic 2-point room temperature control and room temperature sensor, timer with Day/
and digital weekly timer, power reserve approx. 4 Night/Week programme, clearly arranged program
hours, party circuit, status display, with operating dial. Programmable every 5 min/30 min, shortest
mode switch switching distance 20 min/2 h, 100 hours power
Automatic/Day/Night/Off. reserve, room temperature control, with day and
Adjustable switching differential. night setpoint potentiometer, switched by timer,
Temperature adjustment range 5 - 40 degrees C, room temperature sensor in a separate housing
Night setback 2 - 10 K. (maximum cable length 100 m).
Protection class IP 20, switching capacity 230 V AC Temperature adjustment range 0-40 degrees C,
50 Hz, 10 (4) A. Timer: Protection class IP 20,
Dimensions W x H x D: 132 x 82 x 32 mm Sensor: Protection class IP 54,
Switching capacity 230V AC, 50 Hz, 8 (3) A,
Timer dimensions
W x H x D: 262 x 277 x 153 mm
Sensor dimensions
W x H x D: 50 x 50 x 30 mm.
Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl and electromechanical control 47
Mains power
230 VAC
Fuse by others
Cabling information:
* Maximum room-radiation sensor cable length with 1.5 mm² cross-section = 100 m (e.g. control cable J-Y(ST)Y 2x2x 0.8 mm and paired on one
terminal or at least the same value, lay separately from high-voltage cables!
All other cables can be J-NYM or similar. Number of wires including protective earth conductor.
48 Controls | KaControl and electromechanical control Kampmann technical catalogue – Galaxis radiant ceiling panels
Mains power
230 VAC
Fuse by others
(Max. length 100 m)
Cabling information:
* Maximum room-radiation sensor cable length with 1.5 mm² cross-section = 100 m (e.g. control cable J-Y(ST)Y 2x2x 0.8 mm and paired on one
terminal or at least the same value, lay separately from high-voltage cables!
- All other cables can be J-NYM or similar. Number of wires including protective earth conductor.
Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl 49
With a large display and one-touch operation, the KaControl electronics include room temperature
KaController offers the ultimate in operating control to control the regulating valve combinations,
convenience. Based on the principle of „As little as with in 2-point Open/Close operation or
possible, as much as is needed“, even uninitiated continuously variable based on the temperature
users will soon intuitively grasp its operating options. difference between the setpoint and actual
temperature. The temperature is detected by a room
04 Controls
The basic functions for an ideal interior temperature temperature sensor or room radiation sensor. An
for maximum comfort can be set on the appropriate heat request, e.g. to actuate a pump, is
KaController in a user-friendly way. available as a potential-free changeover contact.
Should a system fault occur, it can be detected by a
further potential-free changeover contact. Two
Product features digital inputs offer the option of external access, for
attractively designed wall-mounted example to switch off or change to ECO mode.
operating units Optional interface cards (see Accessories) also
Mains power
230 VAC
Fuse by others
...
(Max. length 30 m)
(Max. length 30 m)
(Max. length 30 m)
(Max. length 30 m)
(max. 5 slave units possible)
Mains power
To slave unit 2
230 VAC
Fuse by others
Voltage supply
optional
Cabling information:
* Lay shielded cables, IY(ST)Y 0.8 m or similar separately from high-voltage cables!
* Lay shielded cable, e.g. UNITRONIC® BUS LD 2x2x0.22 or similar separately from high-voltage cables!
- All other cables can be J-NYM or similar. Number of wires including protective earth conductor.
- tLAN cable length from the master unit to the last slave unit max. 30 m.
Extendible to 300 m via CANbus cards per electronics unit. Up to 29 slave electronics units possible using CANbus.
- tLAN cable length from the master unit to the KaController max. 30 m.
- Cable length between master unit and room radiation sensor: max. 30 m.
Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl 51
(Max. length 30 m)
04 Controls
Terminal box Terminal box Terminal box
by others by others by others
Relay output
Heat requirement
(Cooling requirement)
max. 230 V AC/2 A
Information on interfaces:
→ One slot for one of the plug-in cards Relay output
→ CANbus only Kampmann internal with regard to Fault
LON type KNX card max. 230 V AC/2 A
3260501 Type 3260701
cable length and number of slave units
52 Ordering information | Galaxis radiant ceiling panel Kampmann technical catalogue – Galaxis radiant ceiling panels
05 Ordering information
900
Article key for panel length (Example of art. no.)
750
2310 03 030000 Panel length 3m
04 Panel length 4m
05 Panel length 5m
600 08 Panel length 8m
10 Panel length 10 m
12 Panel length 12 m
450 .
.
.
70 Panel length 70 m
300
Kampmann technical catalogue – Galaxis radiant ceiling panels Ordering information | Accessories 53
04 Controls
as a complete set for flow and return, consisting
of: pipe shut-off valve with angled threaded
connector, flat-sealing, ball valve for filling and
drainage, angled seat design with continuously
variable pre-setting.
The selected pre-setting can be read off the hand
wheel on two scales (basic setting on the long
scale and fine adjustment on the circumferential
scale); determine the pre-setting values by
pressure measurement or hydraulic calculation.
Pipe control valve
The pre-setting valve can be ensured by the use all models ...
Flow range [kg/h] 100 – 800 100 – 1200 200 – 1900 300 – 3000 Flow range [kg/h] - - - -
Type 615 620 625 632 Type 715 720 725 732
54 Ordering information | Accessories Kampmann technical catalogue – Galaxis radiant ceiling panels
Components:
Trapezoidal bracket M8, Beam clamp M8, Eye bolt M8, Type 140 male thread, Timber eyelet screw Percussion dowel Turnbuckle M8, Link chain, Carabiner hook,
Type 110 Type 120 Type 141 female thread Type 150 M8, Type 151 Type 160, Type 161 Type 170 Type 173
Installation set
triangular 1 trapezoidal bracket with fixing bolt 110
suspension with M8,
trapezoidal 1 eye bolt, male thread, M8 140
bracket1) 4 carabiner hooks 173
(without link 2 turnbuckles 160
chain), / (link chain) 170
Type 1310
Trapezoidal brackets
Installation set
triangular 1 beam clamp 120
suspension
1 eye bolt, male thread, M8 140
with
4 carabiner hooks 173
beam clamp
2 turnbuckles 160
(without
link chain), / (link chain) 170
Type 1320
Beam clamp
Installation set
triangular 1 percussion dowel M8 151
suspension
1 eye bolt, female thread, M8 141
with
4 carabiner hooks 173
ceiling dowel
2 turnbuckles 160
(without
link chain), / (link chain) 170
Type 1350
Ceiling dowel
Installation sets for triangular suspension or 1-point suspension include the necessary components for the specific fixing method. The appropriate length of link chains are also
required.
1) Check the structural strength of the ceiling construction, particularly the trapezoidal beam
Trapezoidal bracket M8, Beam clamp M8, Eye bolt M8, Type 140 male thread, Timber eyelet screw Percussion dowel Turnbuckle M8, Link chain, Carabiner hook,
Type 110 Type 120 Type 141 female thread Type 150 M8, Type 151 Type 160, Type 161 Type 170 Type 173
Installation set
1-point
suspension with 1 trapezoidal bracket with fixing 1 trapezoidal bracket with fixing
trapezoidal bolt M8, Type 110 bolt M8, Type 110
bracket1) 1 eye bolt, male thread M8, 1 eye bolt, male thread M8, Type 140
Installation set
1-point
suspension with 1 beam clamp, Type 120 1 beam clamp, Type 120
04 Controls
beam clamp 1 eye bolt, male thread M8, Type 140 1 eye bolt, male thread M8, Type 140
(without 2 carabiner hooks, Type 173 3 carabiner hooks, Type 173
link chain), 1 turnbuckle, Type 160 1 turnbuckle, Type 161
Type 1220, for / (link chain), Type 170 / (link chain), Type 170
sports halls
Type 1420
** with Type 14 _ _ = h - 318
Beam clamp
Installation set
1-point 1 percussion dowel M8, Type 151 1 percussion dowel M8, Type 151
suspension with
1 eye bolt, female thread M8, 1 eye bolt, female thread M8,
ceiling dowel Type 141 Type 141
(without
2 carabiner hooks, Type 173 2 carabiner hooks, Type 173
link chain),
1 turnbuckle, Type 160 1 turnbuckle, Type 160
Type 1251, for
sports halls Type / (link chain), Type 170 / (link chain), Type 170
1451
** with Type 14 _ _ = h - 270
Ceiling dowel
1) Check the structural strength of the ceiling construction, particularly the trapezoidal beam
Accessories
Figure Article Properties Type key/Type
Accessories
- to cover the connecting points with an 030 805 Panel width 300 mm
overlap to absorb length differences 045 Panel width 450 mm
- made of 1.0 mm thick sheet steel, traffic
060 Panel width 600 mm
white RAL 9016 powder-coated
Cover panel for 075 Panel width 750 mm
- use for designs with press connectors and
connection points 090 Panel width 900 mm
welding
- fixing without screws by clamping to the 105 Panel width 1050 mm
panel 120 Panel width 1200 mm
- required number, see table on page 25 135 Panel width 1350 mm
150 Panel width 1500 mm
Installation rail.
Type 130
38
2m
04 Controls
40
45
Holding clamp
with sliding nut, Type 122
DN 15 215
DN 32 232
58 Ordering information | Accessories Kampmann technical catalogue – Galaxis radiant ceiling panels
Accessories
Figure Article Properties Suitable for Art. No.
Thermostats
Electronic
Clock thermostat digital timer with day, night, week program,
with integral power reserve, adjustable night setback. all models 196000030056
digital timer, 230 V, protection class IP 20
Type 30056
installation: surface-mounted
colour: pure white (similar to RAL 9010)
semi-circular in black protection class:
Room radiation tempe- III (in accordance with EN 60730)
all models 197901051254
rature sensor* protection class:
IP 30 (in accordance with EN 60529)
dimensions W x H x D: 79 x 81 x 42 mm
to fit electronic clock thermostat and/or timer
DN 15 231000000815
designed as a complete set for flow and return,
consisting of a flow control valve for automatic
flow control and temperature control, ball valve
Control valve DN 20 231000000820
and thermoelectric actuator 230 V AC normally
combination
closed;
as a flow controller*
each one with threaded connector and angle for
for flow and return DN 25 231000000825
the connection sockets of the panels.
- maximum operating pressure 16 bar
- max operating temperature 120°C
DN 32 231000000832
more »
* also with 24 V actuator and with 24 V actuator,
0-10 V for KaControl applications or for on-site actuation
Nominal width DN 15 DN 20 DN 25 DN 32
Flow range [kg/h] 90 - 450 180 - 1300 400 - 2000 600 - 3600
KaControl control
electronics
for DSP in wall- to control radiant ceiling panels 196003231140
mounted housing.
Type 3231140
KaControl
04 Controls
residential radiation
protection class IP30 196003250104
temperature sensor
Type 3250104,
KaControl
industrial radiation
protection class IP65 196003250105
temperature sensor
KaControl
Residential wall-mounted housing
196003250110
temperature sensor protection class IP20
Type 3250110
KaControl
wall-mounted, 50 x 65 x 45 mm, 5 mm,
Industrial room
colour: white, similar to RAL 9010, 196003250112
temperature sensor
protection class IP54
Type 3250112
more »
60 Ordering information | Accessories Kampmann technical catalogue – Galaxis radiant ceiling panels
KaControl
CANbus card for single and multi-circuit control zones 196003260301
Type 03260301
KaControl
Modbus card BMS (slave) for controller, parameterisable C1 196003260101
Type 3260101
KaControl
Ethernet card BACnet interface, web server 196003260401
Type 3260401
KaControl
LonWorks card for control PCBs and programmable controllers 196003260501
Type 3260501
more »
Kampmann technical catalogue – Galaxis radiant ceiling panels Ordering information | Accessories 61
04 Controls
connecting cable 5-pin.
Connecting cable
socket/plug, halogen-free LED lighting strip 231000005012
2m
length 2 m