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SPARE PARTS MANUAL (HB 5800-5800DP) SN From 170 - Up
SPARE PARTS MANUAL (HB 5800-5800DP) SN From 170 - Up
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Contents
Contents
General note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Working tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HB 5800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HB 5800 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Hydraulic hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Optional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Label kit HB 5800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Label kit HB 5800 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Seal kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Seal kit for swivel joint (ContiLube® II). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Plastic parts kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tensioning bolt kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DustProtector kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Noise protection kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lower breaker part kit (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lower breaker part kit (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lower breaker part kit DustProtector (steel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lower breaker part kit DustProtector (bronze). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Expansion bolt kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Accumulator repair kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dimensions HB 5800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dimensions HB 5800 DustProtector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 3
HB 5800, 5800 DP Spare parts list
General note
This spare parts list applies to the following:
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers, and drawings.
Instructions for use
This spare parts list contains no safety regulations and is merely intended to
assist in the ordering of spare parts.
For information on operating, servicing, or repairing, the relevant Safety and
operating instructions must be consulted at all costs.
Please observe the safety instructions listed in the relevant Safety and operating
instructions!
Instructions of ordering
It is essential to indicate the serial number of the hydraulic attachment when
ordering spare parts!
Please note the full identification number of your hydraulic attachment. This
code can be found on the cylinder.
Determine the quantity of individual parts which are required and need to be
ordered. The order must indicate the following details:
● full identification code of the hydraulic attachment
● required quantity
● part number
● description
A
B
C
A. Cylinder number
B. Type
C. Serial number
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 5
Spare parts list HB 5800, 5800 DP
20
2122 23 24
23
21
24
22
37 44
2 31 42
32 99 38
36
39
45
3 31
43
550
37 40
500 37
44 36
36 45
32
4
32 95
6
1
32 35
33
34
6 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 7
Spare parts list HB 5800, 5800 DP
20
2122 23 24
23
21
24
22
37 44
2 31 42
32 98 38
36
39
45
3 31
43
550
37 40
500 37
44 36
36 45
32
4
32
14
15
6
95
1
32 35
18 33
34
19
12
7
11
13
8 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 9
Spare parts list HB 5800, 5800 DP
192
191 104
192 193 105 140
141 144 145 148 149
102
145
103 141 146 147
142 143
101
148
193 144 143
165 118
146
147
149
142
117
125
127 164
134 106
126 107 180
183 108
128 181 181 182 183
182
118 123
157 122
162
154 117 163 112
113 109
152
131 111
156 100 110
151 114
153 158 152 153
159 155
156 157
150
151 154 155 158 159
10 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 11
Spare parts list HB 5800, 5800 DP
12 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 13
Spare parts list HB 5800, 5800 DP
205
201
200
204 301
301
370 302
304
602 603
300
601
391
391
392 390
391 392 391 392
391
310
392
310
14 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 15
Spare parts list HB 5800, 5800 DP
480
481 482 483 484 485 486 487 489
482
483
485
487 304
486 402
484
485 402
370
485
304
489
404
403
401
481
403
16 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 17
Spare parts list HB 5800, 5800 DP
550
551 552 553 554 555 556 557 558 559 560 561 562 563
556
562
559
563
551
552
561
557
558
554
555
553
560
556, 559
560
557
552, 561 562 560
563 562
553, 559
551, 552 558
555
563
555
18 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 19
Spare parts list HB 5800, 5800 DP
I A II
603
602
601
20 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
I = AutoStop setting
II = AutoStart setting (standard setting on delivery)
A. Port bore in cylinder
B. Wall of breaker box
C. Plug of breaker box
D. M 10 thread (both ends) for mounting
The position of the StartSelect unit is shown on the percussion unit illustrations.
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 21
Spare parts list HB 5800, 5800 DP
Optional parts
22 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
Tightening torques
No. Description Tightening torque Remark
22 Allen screw 2400 Nm Allen key size 24
24 Nut 2400 Nm Open-ended wrench size 55
34 Allen screw 200 Nm Allen key size 14
36 Allen screw 85 Nm Allen key size 10
44 Allen screw 85 Nm Allen key size 10
104 Allen screw 380 Nm Allen key size 17
108 Threaded plug 300 Nm Allen key size 22
110 Expansion bolt 1. Treat the threads and threaded
inserts for the expansion bolts with
an Anti-Seize agent.
2. Treat the surfaces between the
bolt head, washer, and HP-
accumulator cover with Anti-Seize.
3. Place on the HP-accumulator, and
tighten the expansion bolts by
hand in a crosswise fashion.
4. Pretighten the expansion bolts to
80 Nm, proceeding in a crosswise
fashion,
5. then tighten each bolt through 30°
in a crosswise fashion,
6. finally tighten each bolt again
through 60° in a crosswise fashion.
114 Non-return valve 200 Nm Jaw spanner size 41
118 Allen screw 80 Nm Allen key size 10
126 Threaded plug 300 Nm Socket spanner size 24
181 Filling valve 130 Nm Socket spanner size 22
182 Threaded plug 20 Nm Allen key size 5
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 23
Spare parts list HB 5800, 5800 DP
Working tools
1 2 3 4
HB 5800
(7.87)
200
LT
Metric
Imperial
24 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
HB 5800 DustProtector
(7.87)
200
LT
Metric
Imperial
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 25
Spare parts list HB 5800, 5800 DP
Accessories
Hydraulic hoses
Optional equipment
26 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
Kits
Label kit HB 5800
700
701 702 703 704 705 706 709 710
710
720 706
704
705
702
701
703
709
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 27
Spare parts list HB 5800, 5800 DP
730
731 732733 734 735 736 739 740
740
750 736
734
735
732
731
733
739
28 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
Seal kit
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 29
Spare parts list HB 5800, 5800 DP
DustProtector kit
30 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 31
Spare parts list HB 5800, 5800 DP
32 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 33
Spare parts list HB 5800, 5800 DP
Dimensions
Dimensions HB 5800
mm (inch)
840
919 (36.19) 760 40
50 (1.97)
940 (37.01)
880 (34.65) 560
380
200
50
250
705
840
940
2580 (101.58)
39
Ø
(33.07)
(29.92) (1.58)
(22.05)
(14.96)
(7.87)
(1.97)
790 (31.10)
597 (23.50)
(9.84)
864 (34.02)
Ø 200 (7.87)
27.76)
(33.07)
(37.01)
)
54
(1.
Ø
34 © 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
HB 5800, 5800 DP Spare parts list
50 (1.97)
560
880 (34.65) 940 (37.01)
380
200
50
250
705
840
940
2635 (103.74)
39
Ø
(33.07)
(29.92) (1.58)
(22.05)
(14.96)
(7.87)
(1.97)
810 (31.89)
(9.84)
597 (23.50)
809 (31.85)
Ø 200 (7.87)
27.76)
(33.07)
(37.01)
)
54
(1.
Ø
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06 35
© 2011 Atlas Copco Construction Tools GmbH | No. 3390 7558 01 | 2011-06-06
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers, and
drawings.
www.atlascopco.com