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File Specifications: Web-to-Print®

Belmark Knowledge Center | Graphic Services Specifications

Web-to-Print® Specifications Preferred Software for Artwork


High-Resolution Illustrator PDF is the preferred file type for artwork being sent to
General file specifications for Web-to-Print®
Web-to-Print®. Web-to-Print® will also accept Adobe InDesign and Photoshop
Images - file formats. However, additional cost may apply due to the preferred file format
Must be embedded in art file not being supplied. Customers will be billed for conversion work that must be
300 dpi, CMYK color mode, EPS or TIFF format completed if a file format other than Adobe Illustrator is provided. All files are
converted to a High-Resolution Illustrator PDF.
White Ink -
Indicated by a color swatch named “HPI-White ” Images
Placed on a separate layer Images should be embedded into the art file BEFORE submitting the art file to
Web-to-Print®. Images will be printed out of the Web-to-Print® CMYK color gamut
Metallic Ink - as supplied by the customer. Images should be a minimum 300dpi and CMYK
Indicated by a color swatch named “metallic ink” color space BEFORE they are embedded into the art file.

Clear Areas - Fonts


Indicated by a color swatch named “clear area” Fonts should be included along with the art. Belmark can not ensure the same
type flow without access to the original font set used. Fonts may be converted to
Varnish Plates / Dual Finish -
outlines prior to sending art to Belmark. However, type changes for outlined fonts
Indicated by a color swatch named “overprint
will require additional proof assembly time and will be billed accordingly.
varnish”; Identify Gloss or Matte when applicable

Rules -
PDFs
Please include a PDF of each submitted file to be used for art, type and placement
Minimum Reverse = 1 pt (.0139”)
verification purposes.
Minimum Positive = 1 pt (.0139”)
Customer supplied PDFs being used for pixel-to-pixel proof comparisons must
Type -
Minimum Reverse = 4 pt (.056”)(Non-condensed Bold) be supplied per the following requirements:
Minimum Positive =4 pt (.056”)(Exclude TM’s and ®’s) • A layered or color separated PDF
• 600 DPI Resolution
UPC - • Die line must be a solid, monochromatic color
Size = 100% to 60% Minimum - Pressure Sensitive • Die line minimum width must be at least 0.25mm
Size = 100% to 70% Minimum - Flexible Packaging • Die line must be a closed loop
& Folded Carton • Die line created as a spot color or placed on a separate layer from the art
Color = Ideal is 100% black on a white background • All PDF formats are acceptable
BWR = .0025”
Quiet Zone = .125” from last bar (for UPC A) Choosing Colors
The Web-to-Print® presses print using four color process inks (Cyan, Magenta,
Color Capability - Yellow and Black). The four color process equivalent of a spot or Pantone® color
4 Color Process = Cyan, Magenta, Yellow, Black may vary in appearance from the actual spot or Pantone® color.
White Ink
Web-To-Print® Color Book Files being submitted to Belmark’s Web-to-Print® Service MUST be designed
using Pantone+ Solid Coated® ink swatches. Please DO NOT ALTER the
Bleed - Pantone® ink swatch name within the file. All Pantone® colors within a file will be
Bleed should extend .125” in all directions around converted to Belmark’s Web-to-Print® four color process equivalent build when
the label printed on press.

Government Regulations - Art files submitted using process builds will be printed as supplied. Customer
Customers are responsible for the legality of their specific spot ink swatches (non-Pantone® inks) will be printed out of process.
art file and should have professional government
experts or legal advisors approve designs before The customer MUST communicate if an item requires color matching to a specific
print production. color target when submitting the art file. To avoid unexpected results regarding color,
it is best to utilize the Web-to-Print® Color Book or request a contract color proof.

WTPFileSpecs 6/9/20
600 Heritage Road  P.O. Box 5310  De Pere, WI 54115 P 920.336.2848 F 920.336.4577 www.belmark.com
Belmark Knowledge Center | Graphic Services Specifications

Web-to-Print® Color Book Bleed


The Web-to-Print® Color Book represents the closest achievable Extend color/backgrounds throughout all panels to end at any
color gamut for Pantone+ Solid Coated® colors printed out of cutoff or fold. Areas requiring bleed should extend 0.125”
four color process based on color profiles established from color beyond the die or cut lines.
work completed on the Web-to-Print® digital presses. The Web-
to-Print® Color Book is the recommended way for customers to Tolerance
select colors for use in files that will be printed via Belmark’s Web- Text and art elements not intended to bleed off the label should
to-Print® service. The color book provides a visual representation be placed a minimum of 0.0625” in from the dieline or template
of the color that will be printed. The color book swatch pages to allow for equipment tolerances in the production process.
are NOT coated. The application of a varnish, over-laminate or
a decorative finish may alter the appearance of the color once it Gusset / Fold Areas
has been applied to the specified material. Design per template layout. Maintain a minimum clearance of
0.125” from gussets and all fold lines.
The Web-to-Print® Color Book may be used for color selection for
art files that will print on WHITE Gloss and Semi-Gloss Papers, Impression Gaps
Tags and Film. Selecting colors from the Web-to- Print® Color Web-to-Print® defaults to creating impression gaps for all flexible
Book eliminates the need for a contract color proof in these packaging items. The artwork is pulled in 1/32” from the template
substrate categories. edge to create a gap between impressions. This gap allows for
a consistent look on the finished package. Impression Gaps are
Selection of Web-to-Print® Colors to be printed on non-white design dependent and may not be necessary for designs with
substrates will yield results reflective of the base material continual color coverage between impressions. Web-to-Print®
properties. If custom color matching on non-white materials is a Impression Gaps are similar to Plate Gaps in Flexo printing.
concern, a contract color proof will be required. Belmark offers additional solutions for Impression Gaps, speak
with your Sales Representative for further details and pricing.
Once colors have been selected from the Web-to-Print® Color
Eye Mark Track Lanes
Book, apply the corresponding Pantone+ Solid Coated® ink
Eye mark tracking lane should be clear of any color or design
swatch to all applicable art elements. Please DO NOT ALTER the
elements OR consist of a solid contrasting color between the
Pantone® ink swatch name.
background and eye mark to allow for optimal readability.
Special Color Considerations - Metallics
White Ink
Web-to-Print® offers two options for achieving a metallic
If the design requires white ink, the art file must include an
appearance. Options are dependant on the Pressure Sensitive,
additional layer specified as the ‘white ink’ layer. Add a new color
Folded Carton and Flexible Packaging substrates. Please contact
swatch named ‘HPI-White’ to the swatch palette. Create a copy
Web-to-Print® directly for more information on how to achieve a
of any elements/text/shapes in the art file that are to print with
metallic appearance on your labels. white ink or be backed with white ink and apply the ‘HPI-White’
ink to those elements in the ‘white ink’ layer.

Design Requirements Metallic Inks


Following the art file specifications and design requirements will Metallic inks should be identified using a swatch named ‘metallic ink’.
help ensure that a customer’s design will print as desired.
Clear Areas
Templates / Die Layouts Clear areas should be identified using a swatch named “clear area”.
Templates / Die Layouts, including crop marks, print area and
dimensions should be built on a separate layer labeled “Does Rich Black
Not Print”. The Template / Die Layout should also be designated The process build of Cyan=40% / Magenta=30% / Process
a color that is not used elsewhere in the design. Inquire with your Yellow=30% / Black=100% must be used for all instances of Rich
Belmark Sales Representative or Customer Service for template Black within a design. Please identify the swatch as “Rich Black”
or die layouts before designing labels, flexible packaging or within the art file. Rich Black should be utilized for significant
folded cartons. areas of black coverage. Rich Black should not be used for text.

Barcodes Varnish Plates / Dual Finish


Barcodes need a “quiet zone” on each side of the last bar to Designate where a varnish will be applied by using a swatch
ensure the scanner does not mis-read the code. In most cases, named ‘overprint varnish’. Identify Gloss or Matte when
the quiet zone should be 10 times the width of the narrowest applicable. Web-to-Print® will evaluate the design and determine
bar on either side of the code. On UPC A codes a quiet zone applicable pullback or extension of varnish or dual finishes. Dual
of .125” will work. On other codes the rule of 10 times the Finish application is design dependent.
narrowest bar should be used. www.gs1.org/standards
WTPFileSpecs 6/9/20
600 Heritage Road  P.O. Box 5310  De Pere, WI 54115 P 920.336.2848 F 920.336.4577 www.belmark.com
Belmark Knowledge Center | Graphic Services Specifications

Fine Lines
Both positive and reversed fine lines in some colors may appear to Contract Proofs
have a scalloped edge instead of a crisp, straight edge. This ‘roping’ A contract proof is a color accurate proof ouput off of color
effect can be minimized by increasing the point size of the line, adding managed equipment within Web-to-Print®. Contract proofs
a keyline in a different color, or changing the color completely. utilize color profiles to ensure accurate, repeatable color. A
contract proof is REQUIRED if the customer provides a sample
Variable Print to match to. For example: a previously printed label, film
Variable print text, alpha-numeric codes, barcodes and package, carton, a plastic bottle, a color swatch, etc.
images can be printed via Web-to-Print®. Contact your Sales
Representative or Account Service Representative for more
A contract proof may also be used to review colors for items
information on variable print and file requirements.
that will print on a substrate in which a Web-to-Print® Color
Book is not available for.
Rewind Chart
A rewind chart is available to help customers visualize which
NOTE: A customer may decline purchasing a contract
rewind direction is needed. Rewind direction is determined
proof to evaluate color matches. However, if the customer
based on the principal display panel of the art work. Please
declines the contract proof, they are agreeing to accept
inquire with Sales or Customer Service for a rewind chart.
printed product, regardless of color. Belmark will not
be held liable for color issues and the customer will be
Concerns for Complex Graphics
responsible for all associated costs.
Current design applications allow designers to use tools and
filters to create overprints, blurs, drop shadows, transparencies
Contract proofs are output once the proof assembly is
and other unique graphic looks. These tools create unique
complete.
and dynamic graphics, but they do not always print properly.
Belmark’s Web-to-Print® may need to flatten or rasterize such
artwork to enable it to print.
Saving & Sending Files to Web-to-Print®
How to Save Art Files for Web-to-Print®
Unpredictable results: Unpredictable fixes 1. When saving your completed art file, confirm that all images
The more complex the file is to create, the more unpredictable have been embedded.
it can be to process. There are multiple ways to create various 2. Supply all fonts with the art file or convert the fonts to outlines.
effects in modern design applications. Not all files will process as 3. Ink swatches that need to match to a Web-to-Print® Color
intended within current workflow systems. The solution typically must be left as spot colors in the swatch palette. Use equivalent
requires a thorough evaluation of the design and determining colors from the Pantone+ Solid Coated® color book to represent
a different way to create the desired effect. Unfortunately, this the Web-to-Print® Colors.
does not always work the first time and through trial and error, 4. Set the overall document size to include both the label size
we can establish the best way to recreate a design. This is not and the required 0.125” bleed in all directions where needed.
to say that all complex files will yield undesirable results. There
are many times a design may work as is. Here are a few ideas How to Send Art Files to Web-to-Print®
to keep in mind when designing an art file: 1. Utilize the Web-to-Print® Art Submission Checklist to
complete a final preflight of your file before submitting it to
• Try to limit the amount of filters and transparencies applied in a Belmark. (See next page for checklist)
single area of the design. 2. Send art files directly to your Belmark Customer Service
• Instead of a transparency, use a screen of an existing color to Representative.
achieve similar affects. 3. Reference an existing label for size and material.
• When applying effects to type, it may be best to outline the type first. 4. Indicate the final rewind direction.
This will help ensure font problems won’t interfere with the design. 5. Include the Adobe Illustrator file with all embedded images,
• Do not use compound paths to create fine text/art elements. fonts and layers.
• Simplifying the way a design is built will increase the potential for it
to process without additional work. Questions???
Submitting art files that follow the specifications and
Proof Types requirements in this document will enable files to move
The preferred proof type for Web-to-Print® is a pdf proof via through the preproduction process quickly and efficiently.
Belmark’s CheckMark website. Customers may also receive
pdf proofs via e-mail. PDF proofs are for content and element Please contact Corey Berkers via phone at 1-800-367-4536 or
placement review only, NOT color. For art files in which color via email at coreyb@belmark.com with any questions.
matching is requested by the customer, a contract proof will be
required.
WTPFileSpecs 6/9/20
600 Heritage Road  P.O. Box 5310  De Pere, WI 54115 P 920.336.2848 F 920.336.4577 www.belmark.com
Web-to-Print®:
Art Submission Info & Checklist
Belmark Knowledge Center | Graphic Services Specifications

Software Art Submission Checklist


Supported Software
• Adobe Illustrator MAC or PC PREFERRED SOFTWARE Reviewing and completing this checklist prior to
• Adobe Photoshop MAC or PC (only if formatted in exact size, with bleed, submitting files to Web-to-Print® will enable an art file to
ink call outs, 300dpi or greater) move through the preproduction process quickly and
• Adobe InDesign MAC or PC (only if formatted in exact size, with bleed, efficiently.
ink call outs, 300dpi or greater) GENERAL FILE SPECIFICATIONS for file set up are
• Adobe Acrobat (only if formatted in exact size, bleed, ink call outs, listed on page 1 of this document.
300dpi or greater)
Final Die Cut or Template Size: ________” x ________”
Unsupported Software & File Formats
• Microsoft® Word, Microsoft® PowerPoint, Microsoft® Excel, Microsoft® Is the artwork set up in a Belmark template or dieline?
Paint, Microsoft® Publisher, CorelDRAW® QuarkXpress®, bitmap images
Are placed images embedded in the art file?
File Formats Have fonts been outlined or included?
• Vector Art PREFERRED FILE FORMAT - EXPEDITES PROOF TURN AROUND
- High-Resolution Illustrator PDF, Illustrator EPS, Illustrator AI Has a 1/16” tolerance been maintained from the inside
- Build file using Pantone® swatches Preferred Color Format edge of the die line?
- Outlined fonts are acceptable; if fonts are not outlined, provide all fonts
- Embed images (300dpi +) Has a 1/8” bleed been included in the artwork?
- Save file in CMYK color mode, not RGB color mode
Has a 1/8” tolerance been maintained from the edge of
the template guides, fold lines, or gusset?
• Raster Art
- Photoshop PSD, Photoshop TIFF, Photoshop EPS Background appearance of material
- Build file using Pantone® swatches Preferred Color Format • White (opaque)
- Outlined fonts are acceptable; if fonts are not outlined, provide all fonts
- Embed raster images • Clear
- 300dpi MINIMUM resolution at final size; must include 1/8” bleed - Is white ink placement shown via ‘white ink’
- Save LAYERED file in CMYK color mode, not RGB color mode swatch on a separate layer?
- Are clear areas shown via a ‘clear area’ swatch?
***Do not build art files using RGB or web-only colors***
• Metallic
- Is metallic ink placement identified via a
‘metallic substrate’ swatch?
Saving Files - Is white ink placement identified via a ‘white ink’
1. When saving your completed art file, confirm that all images have been swatch on a separate layer?
embedded.
Varnish location
2. Supply all fonts with the art file or convert the fonts to outlines. • Is overprint varnish placement shown via ‘overprint
varnish’ swatch?
3. Ink swatches that need to match to a Web-to-Print® Color must be left as
• If dual finish is required are ‘gloss’ and ‘matte’
spot colors in the swatch palette. Use equivalent colors from the Pantone+ swatches used?
Solid Coated® color book to represent the Web-to-Print® Colors.
Is the artwork saved in the preferred file format?
4. Set the overall document size to include both the label size and the re-
quired 0.125” bleed in all directions where needed. ---------- Special Considerations ----------

Is an Impression Gap/Plate Gap needed for flexible


Questions??? packaging items? Yes or No
• OK to pull art in 1/32” on each side?
Please contact Corey Berkers via phone at 1-800-367-4536 or via email at
• Leave art as is?
coreyb@belmark.com with any questions.
WTPFileSpecs 6/9/20
600 Heritage Road  P.O. Box 5310  De Pere, WI 54115 P 920.336.2848 F 920.336.4577 www.belmark.com

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