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MEMO.

(SUBROUTINES)
FL/FL AUTOM.CYCLE 2X (RAM 0A8) ALL TAMP.UNITS TOP TAMP.UNIT DOWN L.H. ROUTINE HOOK LOWER L.H. LATCH MOUNT.SYST.PRESS. LATCH, ADDITIONAL LIFTING UNIT, L. H., MANUAL-MODE LOWERING MACHINE FORW./BACKW. SIGNAL ROUTINE LOWER LIFTING UNIT AT LEFT MANUALLY LATCH TAMP.UNIT LHS.SLOWLY LOWER FLIP/FLOP, OPENING WIDTH, L. H. FRONT, (RAM 0E8)

FL/FL AUTOM.CYCLE 3X (RAM 0A9) F/F ENGAGING AID, FORWARD / BACKWARD TAMP.UNIT DOWN R.H. ROUTINE HOOK LOWER R.H. LATCH HIGH PRESS.BUILT-UP LATCH, ADDITIONAL LIFTING UNIT, R. H., MANUAL-MODE LOWERING MEAS.TROLL.F.WORK.MODE OK ROUTINE LOWER LIFTING UNIT AT RIGHT MANUALLY LATCH TAMP.UNIT RHS.SLOWLY LOWER FLIP/FLOP, OPENING WIDTH, L. H. REAR, (RAM 0E9)

LATCH SYSTEM ON COUPLING AID, WORKING-MODE DRIVES ONE OF TAMP.UNITS DOWN LATCH HOOK LIFT L.H. LATCH MOUNT.UNIT VIBRAT.L.H. LATCH, AUTOMATIC LIFTING OF ADDITIONAL LIFTING UNIT, L. H. AND OPENING/CLOSING OF CLAMP LATCH SYSTEM ON ACTIVE ROUTINE LIFT LIFTING UNIT AT LEFT MANUALLY SLEEPER SENSOR TROLLEY, LOCKED FLIP/FLOP, OPENING WIDTH, R. H. FRONT, (RAM 0EA)

LATCH LIFT UINT LHS.LIFT AND STOP WORKING-MODE DRIVES ENGAGED LATCH: TAMPING UNIT LIFTING DELAY LATCH HOOK LIFT R.H. LATCH MOUNT.UNIT VIBRAT.R.H. LATCH, AUTOMATIC LIFTING OF ADDITIONAL LIFTING UNIT, R. H. AND OPENING/CLOSING OF CLAMP LATCH F.Q02F ROUTINE LIFT LIFTING UNIT AT RIGHT MANUALLY ALL MEAS.TROLLEY LOCK. FLIP/FLOP, OPENING WIDTH, R. H. REAR, (RAM 0EB)

LATCH WORK.START L.H. WORK TRAVEL DRIVES DISENGAGED PENETR.ASSIST.CLOSE LATCH HOOK LOWER L.H. LATCH F.ADD.LIFTING L.H. ADD.LIFTING AUTOMATIC LIFT L.H. LOW-SPEED TAMPING UNIT LOWERING OFF ADD.LIFT LOCK. TAMP.UNIT LOCK. LATCH FOR RECORDER POINT

LATCH WORK.START R.H. LINING WITHOUT TAMPING TAMP.UNIT LHS.UNDER POS.MIDDLE LATCH HOOK LOWER R.H. LATCH F.ADD.LIFTING R.H. ADD.LIFTING AUTOMATIC LIFT R.H. LATCH, AUTOM. POS., MANUAL CONTROL LATCH MODE SWITCHING TAMP.UNIT LEFT LIFT.UNIT LOCKING

START SIGN.NIVEL.LHS. FLIP/FLOP, ALTERNATING LINING (RAM 0AB) TAMP.UNIT UNDER MIDDLE POS. R.H. LIN.SYSTEM ON LATCH WORK-TRAVEL FORWARD STOPPING OF L. H. OUTER TAMPING UNIT (RAM 0D8) LATCH, AUTOM. POS., FIRST LOWERING PULSE LATCH MODE SWITCHING TAMP.UNIT RIGHT LOCK.IN TRAVEL POS. LATCH TRAVEL DRIVE ON

START SIGN.NIVEL.RHS. ALTERNATING LINING "ON" LATCH-REVOLUT.ADJUST.DRIVE POS. REAR L. H. HOOK ENABLED LATCH: WORKING-MODE DRIVING BACKWARDS STOPPING OF L. H. INNER TAMPING UNIT (RAM 0D9) PERMISSION TAMP.UNIT LOWER LATCH, AUTOM. POS., SLEEPER SPACING LOCKING DEVICES IN MEASURING RUN POSITION RECORDER TRIGGER MODE ENABLED

WORK.DRIVE FORW. FLIP/FLOP SHOULDER, MANUAL MODE LOWERING ENABLED, AUTOMATIC POS. TAMP.SYSTEM ON TAMP.UNIT LOWER ROUTINE, ENGINE RUNNING STOPPING OF R. H. INNER TAMPING UNIT (RAM 0DE) ROUTINE, NO EMERGENCY OFF PRESSED TAMPING UNIT LOWERING, AUTOM. POSITION TURNTABLE LOCKED FLIP/FLOP DRIVING-MODE LIGHT ON, FRONT DRIVER’S DESK (RAM 0C8)

WORK.DRIVE REVERSE SAFETY BRAKE ACTIVE OR BYPASSED LATCH MULTIPLE SQUEEZE PERMISSION FOR LIN.AUTOM. FLIP/FLOP, TAMPING UNIT SHORT STOP RAMP (RAM 0BE) STOPPING OF R. H. OUTER TAMPING UNIT (RAM 0DF) ROUTINE NO SYST.STOP PRESSED ROUTINE MEAS.DRIVE ON ROUTINE MALFUNCTIONS WARNING BUZZER FLIP/FLOP DRIVING-MODE LIGHT ON, REAR DRIVER’S DESK (RAM 0C9)

MACHINE DRIVE PERMISSION NIVEL.AUTOM.LHS. FLIP/FLOP, ADDITIONAL L. H. OUTER TINES (RAM 1F8) DRIVING SAFETY, WORKING MODE LATCH, MEDIUM TAMPING UNIT SPEED PERMISSION MEAS.DRIVE ROUTINE NO DRIVE STOP PRESSED ROUTINE WORKING ON MEASURING RUN ROUTINE WARNING BUZZER CONFIRMED ZF DRIVING ENABLING SUBROUTINE

TAMP.UNIT LOWER PREPARED PERMISSION NIVEL.AUTOM.R.H.S.. FLIP/FLOP, ADDITIONAL L. H. INNER TINES (RAM 1F9) ROUTINE TAMPING MANUALLY FLIP-FLOP, HIGH TAMPING UNIT SPEED (RAM 0BF) EMR DRIVING ENABLING LATCH: EMERGENCY OFF ACTUATED FLIP/FLOP, ADDITIONAL R. H. OUTER TINES (RAM 1FA) FLIP / FLOP FLASH LIGHT (RAM 0AA) LATCH WORKING ON

LATCH F.Q00E START AUTOM.CYCLE L. H. OVER-LIFTING PROTECTION LEVELLING SYSTEM "ON" PERMISSION HOOK R.H. CUMULATIVE SIGNAL: FAILURE TO BE ACKNOWLEDGED AUTOMATIC OUTWARD SHIFTING OF L. H. INNER TAMPING UNIT LATCH: SYSTEM STOP ACTIVATED FLIP/FLOP, ADDITIONAL R. H. INNER TINES (RAM 1FB) LATCH: FRONT TENSIONING TROLLEY ON TRACK ROUTINE: EXTERNAL CONTROL ACTIVE, L. H.

END TAMPING AUTOM.CYCLE R. H. OVER-LIFTING PROTECTION FLIP/FLOP FOR LIFTING AND STOPPING (RAM 0CA) DRIVE SAFETY FOR HOOK CUMULATIVE SIGNAL, FAILURES CANNOT BE ACKNOWLEDGED AUTOMATIC INWARD SHIFTING OF L. H. INNER TAMPING UNIT LATCH DRIVE STOP ACTIVATED AUTOMATIC SQUEEZING ENABLED LATCH TIGHT.TROLL.FRONT ON RAIL ROUTINE: EXTERNAL CONTROL ACTIVE, R. H.

LATCH TAMP.UNIT LOWER AUTOM.CYCLE ROUTINE HOOK L.H. ROUTINE AUTOM.CYCLE ON LATCH SYSTEM ON (RESTRICTED CLEARANCE) LATCH CLAMP AUTOM. AUTOMATIC OUTWARD SHIFTING OF R. H. INNER TAMPING UNIT FLIP/FLOP FLASH LIGHT FOR LED TEST (RAM 0AD) IDLING REVOLUTIONS ROUTINE ROUTINE, HIGH TAMPING PRESSURE (OPENING WIDTH) FLIP/FLOP, FIELD LIGHTING ON (RAM 0CF)

FLIP/FLOP, BYPASSING OF OVER-LIFTING PROTECTION (RAM 0AC) ROUTINE HOOK R.H. START LEVELLING AND LINING LATCH SYSTEM ON (UNLIMITED CLEARANCE) AUTOMATIC SQUEEZING START AUTOMATIC INWARD SHIFTING OF R. H. INNER TAMPING UNIT ROUTINE RELEASE BRAKE FLIP/FLOP, ROOF TOP FLASH LIGHT ON (RAM 0CB) FLIP/FLOP ENGINE WORKING-MODE SPEED ON (RAM 0AF)

TO TIME MC; USED AS MARKER

PEXMBI3.1 TRANSFER PROGRAM - B3


PEXMBI4.1 TRANSFER PROGRAM - B4
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
TIME STAGES
DELAY OF UPWARD MOVING OF SPLIT UNIT, L. H. (0.5 SEC) LATCH, SYSTEM START DELAY DELAY ENGINE STILL STAND LOCKING UNITS DELAY TIME: TAMPING, OPENING OF L. H. FRONT TINES TIME: TAMPING, OPENING OF R. H. FRONT TINES TIME ADJUST.TAMP.TIME 1

EXTERNAL POTENTIOMETER 2F1, DIGITAL POT.


DELAY OF UPWARD MOVING OF SPLIT UNIT, R. H. (0.5 SEC) DELAY ENGINE RUN DELAY, BUZZER, SLEEPER SENSOR OBSTACLE DELAY: WORKING-MODE DRIVES COUPLING AID TIME: TAMPING, CLOSING OF L. H. FRONT TINES TIME: TAMPING, CLOSING OF R. H. FRONT TINES TIME ADJUST.TAMP.TIME 2

EXTERNAL POTENTIOMETER 2F20, DIGITAL POT.


DELAY, VIBRATION PRESSURE BUILT-UP (5 SECS) DELAY: OPENING/CLOSING OF L. H. REAR TYNES DELAY, AUTOMATIC CYCLE OFF TIME, GEARBOX NEUTRAL POSITION FOR COUPLING AID TIME: TAMPING, OPENING OF L. H. REAR TINES TIME: TAMPING, OPENING OF R. H. REAR TINES LATCH EXTEND TIME HOOK L.H.

EXTERNAL POTENTIOMETER 2F2


DELAY, HIGH PRESSURE BUILD-UP (2SEC) PULSE: TAMPING SYSTEM ON PULSE FOR INNER UNITS TAMPING DURING UNIT LIFTING DELAY FOR LOWER ADD.LIFTING (1SEC) TIME: TAMPING, CLOSING OF L. H. REAR TINES TIME: TAMPING, CLOSING OF R. H. REAR TINES LAATCH EXTEND TIME HOOK R.H.

EXTERNAL POTENTIOMETER 2F3


DELAY, ENGINE STOPPAGE WARNING BUZZER DELAY, TAMPING SYSTEM OFF DRIVING TIME >2SEC (APPROX.1.5 SLEEPERS) DELAY DRIVING (0.35SEC) DELAY, INCREASING / DECREASING OF OPENING WIDTH, L. H. DELAY, INCREASING / DECREASING OF OPENING WIDTH, R. H. DELAY, LOWERING OF LIFTING UNIT (0.05SEC)

EXTERNAL POTENTIOMETER 2F9 100K


UNIT > 10 SEC IN UPPER POSITION DELAY: OPENING/CLOSING OF R. H. REAR TYNES TIME PENETRAT.ASSIST CLOSE (0.5SEC) DELAY, TAMPING CONTROL TREADLE, AUTOMATIC POSITION DELAY FOR ADD.LIFTING L.H. DELAY FOR ADD.LIFTING R.H. TAMPING UNIT LIFTING DELAY

DELAY FOR DISCHARGE OF HIGH PRESSURE (10SEC) DELAY, AUTOM. POSITION, DISTANCE, RESET TIME PENETRAT.ASSIST.OPEN (0.6SEC) TIME FOR BUZZER DURING FORWARD DRIVING (10S) DELAY COUPLING PRESS ZF DELAY: TAMPING UNIT SPEED INCREASING BUTTON AUTOMATIC SQUEEZING START DELAYED

EXTERNAL POTENTIOMETER 2F11 100K


FLASH LIGHT PULSE, AUTOM. POSITION, DISTANCE, RESET DELAY, TRANSIT DRIVING ENABLED (LOCKING DEVICES) (1 SEC) TIME FOR SETTING GEARBOX NEUTRAL DELAY START MAIN PROGRAM DELAY: TAMPING UNIT SPEED REDUCING BUTTON
TIME BY-PASSING TRAVEL-SAFETY (1 SEC)

RAM'S ON TIME-STAGES
RAM FOR FLIP/FLOP Q000 RAM, BUFFER MEMORY RAM FOR FLIP/FLOP Q098 RAM FOR FLIP/FLOP Q056 RAM FOR FLIP/FLOP Q090 PRE-SELECTION, L. H. HOOK ALWAYS LOWERED RAM FOR FLIP/FLOP Q02A

RAM FOR FLIP/FLOP Q001 RAM FOR TAMPING CYCLES COUNTER RAM FOR FLIP/FLOP Q099 RAM FOR FLIP/FLOP Q057 RAM FOR FLIP/FLOP Q091 PRE-SELECTION, L. H. HOOK POSITION 2 RAM FOR FLIP/FLOP Q02B

RAM FOR FLIP/FLOP Q08B RAM MEAS.TROLL.PREL.L.H. RAM FOR FLIP/FLOP Q02D RAM TIME Q0C6 SET RAM FOR FLIP/FLOP Q092 PRE-SELECTION, R. H. HOOK ALWAYS LOWERED RAM FOR FLIP/FLOP Q07B

RAM FOR FLIP/FLOP Q016 RAM MEAS.TROLL.PREL.R.H. RAM FOR FLIP/FLOP Q08F RAM, START ROUTINE, PROGRAM CONTROL RAM FOR FLIP/FLOP Q093 PRE-SELECTION, R. H. HOOK POSITION 2 RAM FOR FLIP/FLOP Q07C

RAM FOR FLIP/FLOP Q00F RAM FOR 018 RAM FOR QL32E (L. H. COUNTERPRESSURE) RAM: LOWERING OF L. H. HOOK [RAM] FOR QL34C PRESELECT HOOK LEFT RAM FOR FLIP/FLOP Q011

RAM FOR 018 RAM FOR QL32F (R. H. COUNTERPRESSURE) RAM: LOWERING OF R. H. HOOK RAM F.QL34F PRESELECT HOOK RIGHT RAM, LATCH: FRONT TENSIONING TROLLEY DERAILED

RAM FOR FLIP/FLOP Q06E RAM FOR FLIP/FLOP Q049 RAM TIME SET FOR Q167 RAM FOR FLIP/FLOP Q058 RAM FOR QL349 PRESELECT ROLL CLAMP LEFT F/F MBI MONITORING

RAM FOR FLIP/FLOP Q09F RAM FOR FLIP/FLOP Q04B RAM FOR FLIP/FLOP Q09E RAM FOR FLIP/FLOP Q059 RAM FOR QL34A PRESELECT ROLL CLAMP RIGHT RAM, CYCLE MEMORY, OLD CLOCK

PEXMBI3.1 TRANSFER PROGRAM - B3


PEXMBI4.1 TRANSFER PROGRAM - B4
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
INPUTS X = GROUND - SIGNAL
DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

WATCH DOG L. H. OUTER TAMPING UNIT L. H. TAMPING UNIT TAMPING UNIT WORKING SYSTEM SYSTEM "START", ENGINE WORKING- TAMPING UNIT LIFTING/
"OK" IN UPPER POSITION OUTWARDS LOWERING TREADLE ON ENABLING WORKING MODE SPEED, MIN/MAX. LOWERING ENABLING
HOOK L. H. INNER TAMPING UNIT TAMP.UNIT LHS. PEDAL WORKING SYSTEM WORKING ACKNOWLEDGEMENT BUTTON, TAMPING UNIT LATERAL
LOWER L.H. IN UPPER POSITION TO INS. DRIVING ON ENABLING PULSE ON FAILURE BUZZER OFF UNLOCKING ENABLING
HOOK R. H. INNER TAMPING UNIT TAMP.UNIT RHS. TAMPING LONGITUDINAL SLEEPER WORK. LIGHT EMERGENCY OFF ACTIVATED, TURNING UNIT
LOWER R.H. IN UPPER POSITION TO INS. TREADLE L.H. ON OPERATOR'S DESK, CABIN 3 UNLOCKING ENABLING
HOOK, R. H. OUTER TAMPING UNIT TAMP.UNIT RHS. LONGITUDINAL SLEEPER EARLY RELEASING TAMPING UNITS IN ADDITIONAL WORKING-
UPPER L. H. POSITION IN UPPER POSITION TO OUT R.H. OF BRAKE 2 LIFTING POSITION MODE DRIVE, AXLE 3 ON
HOOK, L. H. OUTER TAMPING UNIT SAFETY SYSTEM OPERATOR'S DESK TAMPING SYSTEM UNLOCKING OF
UPPER R. H. POSITION IN CENTRAL POSITION RESET CABIN 2 AUTOMATIC CYCLE 1X LIFTING/LINING UNIT
L. H. INNER TAMPING UNIT REAR MANUAL-CONTROL RELEASING OF TAMPING SYSTEM LIFTING AND UNLOCKING OF
IN CENTRAL POSITION FOLLOWING TO THE LEFT SYSTEM PRESSURE AUTOMATIC CYCLE 2X SLEEPER SENSOR TROLLEY
R. H. INNER TAMPING UNIT BRAKE SIGNAL REAR MANUAL-CONTROL PRESS INCREASE TAMPING SYSTEM LOWERING OF
IN CENTRAL POSITION FOLLOWING TO THE RIGHT SYST. PRESS. AUTOMATIC CYCLE 3X SLEEPER SENSOR TROLLEY
DIESEL ENGINE R. H. OUTER TAMPING UNIT SIGNAL, SENSOR/ TENSIONING OF RELEASING OF L. H. TAMPING SYSTEM MEAS. TROLL.
STOPPAGE IN CENTRAL POSITION DISTANCE COVERED LEVELLING CHORD VIBRATION PRESSURE MANUAL CONTROL MODE UNLOCK.

NOT WIRED

NOT WIRED

NOT WIRED

NOT WIRED

NOT WIRED
F/U CONVERTER, L. H. OUTER TAMPING UNIT DISTANCE RESET AUTOMATIC LEVELLING SYSTEM PRESSURE BUILT-UP TAMPING SYSTEM LOWER
MACHINE AT STOP IN LOWER POSITION PERFORMED "ON", STANDARD MODE VIBRATION LH AUTOMATIC MODE MEAS. TROLL.
F/U CONVERTER, MACHINE L. H. INNER TAMPING UNIT TAMPING UNIT HAS REACHED THE AUTOMATIC LEVELLING SYSTEM RELEASING OF R. H. MANUAL-MODE LIFTING AND UNLOCKING ENABLING,
AT STOP, WORKING MODE IN LOWER POSITION FIRST RECOGNIZED SLEEPER "ON", MULTIPLE TAMPING MODE VIBRATION PRESSURE TAMPING UNIT LIFTING REAR TENSIONING TROLLEY
WATCH DOG R. H. INNER TAMPING UNIT WARNING, PRESSURE BUILT-UP TAMP. UNITS LIFTING AND UNLOCKING ENABLING,
BYPASSED IN LOWER POSITION SLEEPER SPACING VIBRATION R.H.S. PENETR. ASSIST. CENTRE TRANSDUCER
WATCH DOG, R. H. OUTER TAMPING UNIT SIGNAL, STOP LIN. CHORD DELAY FOR TAMP. LIFTING AND UNLOCKING ENABLING,
LED TEST IN LOWER POSITION TAMPING UNIT LOWERING TIGHT. UNITS RUN-UP FRONT TENSIONING TROLLEY
CWS DRIVING-MODE CONTROLLER, EARLY WARNING, SLEEPER DETECTOR LIFTING START, LIN. SYSTEM REDUCING OF TAMPING- BYPASSING OF LOCKING
BUZZER SIGNAL EXTENSION LIMIT STOP, L. H. CONTROLLER, MC RUNNING POSITION 2 ON UNIT LOWERING SPEED DEVICES MONITORING
GAS CONTROLLER SIGNAL, MACHINE SPEED SWITCHING OFF SLEEPER DETECTOR LIFTING OF LIFTING- AUTOMATIC LINING SYSTEM INCREASE TAMPING- HIGH TAMP. PRESS.
FRONT DRIVER’S DESK, ON DIGIT "0" OF EXTENDING LIMITATION, L. H. CONTROLLER BUZZER SIGNAL LINING UNIT + STOP "ON", STANDARD MODE UNIT LOWERING SPEED ON
GAS CONTROLLER SIGNAL, MACHINE SPEED EARLY WARNING, SLEEPER SENSOR, LOWERING OF AUTOMATIC LINING SYSTEM SHORT STOP RAMP L.H. TAMPING UNIT
REAR DRIVER’S DESK, ON DIGIT "1" EXTENSION LIMIT STOP, R. H. AUTOMATIC POSITION, L. H. LIFTING-LINING UNIT "ON", ALTERNATING LINING MODE FOR TAMPING UNITS AUTOMATIC FOLLOWING ON
GAS CONTROLLER SIGNAL, MACHINE SPEED SWITCHING OFF SLEEPER SENSOR, LED TEST, OPERATOR’S BYPASS OF R.H. TAMPING UNIT
COUPLING AID
SERVICE MODE DIGIT "2" OF EXTENDING LIMITATION, R. H. AUTOMATIC POSITION, R. H. DESK, CABIN 3 OVERLIFT LIMITATION AUTOMATIC FOLLOWING ON

DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

SETTLEMENT COMPENSATION MODE, TAMPING OFF, LIFTING OF THE MANUAL-MODE TYNE AT LEFT FRONT LIFTING OF MANUAL-MODE
SUPERELEVATION DIFFERENCE, FRONT FRONT L. H. S. L. H. HOOK TRACK LIFTING, L. H. OUTSIDE OPEN THE R. H. HOOK TRACK LIFTING, R. H.
SETTLEMENT COMPENSATION MODE, TAMPING OFF, HOOK LOWER TAMP. UNIT TYNE AT LEFT FRONT HOOK R. H. OUTER
SUPERELEVATION DIFFERENCE, WORKING POSITION REAR L. H. S. L.H. STOP LH OUT OUTSIDE CLOSE LOWER R.H. TAMPING UNIT STOP
SETTLEMENT COMPENSATION MODE, TAMPING OFF, ROLLER CLAMP TAMP. UNIT LEFT TYNE AT LEFT REAR ROLLER CLAMP TAMP.UNIT RIGHT
SUPERELEVATION DIFFERENCE, REAR FRONT R. H. S. MANUAL MODE, L. H. LOWER SLOWLY OUTSIDE OPEN MANUAL MODE, R. H. LOWER SLOWLY
TAMPING OFF, ROLLER CLAMP ROLL. CLAMP TYNE AT LEFT REAR ROLLER CLAMP WORK. DRIVE
REAR R. H. S. AUTOMATIC MODE, L. H. CLOSE INS. L.H. OUTSIDE CLOSE AUTOMATIC MODE, R. H. REVERSE
AUTOMATIC POSITION, ADJUSTING OF LIFTING- CLOSING OF ROLLER CLAMP, TAMP. UNIT TYNE AT LEFT FRONT CLOSING OF ROLLER BYPASSING OF SAFETY SYSTEM FOR
DISTANCE MODE LINING UNIT TO THE LEFT L. H., OUTER STOP LH INS. INSIDE OPEN CLAMP, R. H., OUTER WORKING-MODE FORWARD DRIVING

AUTOMATIC POSITION, ADJUSTING OF LIFTING- OPENING WIDTH, SHIFTING OF SHIFTING TYNE AT LEFT FRONT ROLL.CLAMP
SENSOR MODE LINING UNIT TO THE RIGHT L. H. FRONT FRAME TO THE LEFT INSIDE CLOSE CLOSE INS. R.H.
DERAILMENT OPENING WIDTH, SHIFTING OF SHIFTING TYNE AT LEFT REAR LIFTING-LINING UNIT IN R. H. INNER
GUARD L. H. REAR FRAME TO THE RIGHT INSIDE OPEN MANUAL MODE TO THE LEFT TAMPING UNIT STOP
TAMPING UNITS OPENING OF L. H. TURNING UNIT TYNE AT LEFT REAR MANUAL-MODE SHIFTING OF AUTOMATIC
INDIVIDUAL SHIFTING, L. H. OUTER ADDTIONAL TINES TO THE LEFT INSIDE CLOSE LIFTING/LINING UNIT TO THE RIGHT POSITIONING START
TAMPING UNITS FORWARD SHIFTING TURNING UNIT TYNE AT RIGHT FRONT FORWARD SHIFTING OPENING WIDTH,
INDIVIDUAL SHIFTING, R. H. OF LIFTING-LINING UNIT TO THE RIGHT OUTSIDE OPEN OF LIFTING-LINING UNIT R. H. FRONT
PRESS MEASURING TROLLEY BACKWARD SHIFTING HORN BUTTON, TYNE AT RIGHT FRONT BACKWARD SHIFTING OPENING WIDTH,
TO THE LEFT OF LIFTING-LINING UNIT OPERATOR'S DESK OUTSIDE CLOSE OF LIFTING-LINING UNIT R. H. REAR
MEAS.TROLL. TAMPING UNIT RETRACT INWARD SHIFTING OF TYNE AT RIGHT REAR EXTEND INWARD SHIFTING OF
CONTACT PRESS. R.H. SHIFTING DISTANCE, L. H. LEFT HOOK L. H. OUTER TAMPING UNIT OUTSIDE OPEN RIGHT HOOK R. H. OUTER TAMPING UNIT
PRESELECT S.ELEVAT. TAMPING UNIT EXTEND OUTWARD SHIFTING OF TYNE AT RIGHT REAR RETRACT OUTWARD SHIFTING OF
L.H. SHIFTING DISTANCE, R. H. LEFT HOOK L. H. OUTER TAMPING UNIT OUTSIDE CLOSE RIGHT HOOK R. H. OUTER TAMPING UNIT
TAMPING UNIT LIFTING/ L. H. OUTER TAMPING UNIT IN PRESELECT INWARD SHIFTING OF TYNE AT RIGHT FRONT PRESELECT INWARD SHIFTING OF
LOWERING, PROP. FILTER UPPER POSITION AND LOCKED HOOK LEFT L. H. INNER TAMPING UNIT INSIDE OPEN HOOK RIGHT R. H. INNER TAMPING UNIT
L. H. INNER TAMPING UNIT IN PRESELECT OUTWARD SHIFTING OF TYNE AT RIGHT FRONT PRESELECT OUTWARD SHIFTING OF
UPPER POSITION AND LOCKED ROLL CLAMP LEFT L. H. OUTER TAMPING UNIT INSIDE CLOSE ROLL CLAMP RIGHT R. H. INNER TAMPING UNIT
R. H. INNER TAMPING UNIT IN R. H. HOOK INTERCOM BUTTON TYNE AT RIGHT REAR R. H. HOOK OPENING OF R. H.
UPPER POSITION AND LOCKED ALWAYS LOWERED. OPERATOR'S DESK INSIDE OPEN ALWAYS LOWERED. OUTER ADDITIONAL TINES
R. H. OUTER TAMPING UNIT IN L. H. HOOK IN OPENING OF L. H. TYNE AT RIGHT REAR R. H. HOOK IN OPENING OF R. H.
UPPER POSITION AND LOCKED LOWER POSITION 2 INNER ADDITIONAL TINES INSIDE CLOSE LOWER POSITION 2 INNER ADDITIONAL TINES

INPUTS X = GROUND - SIGNAL


DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

LIFTING-LINING UNIT EMERGENCY OFF AT FORWARD SHIFTING OF MBI TEMPERATURE ADD. LIFTING ADD. LIFTING ADDITIONAL LIFTING UNIT
LOCKED, L. H. TAMPING UNIT ACTIVATED LIFTING-LINING UNIT TOO HIGH UNLOCK L.H. UNLOCK R.H. LOCKED, L. H.
LIFTING-LINING UNIT TAMPING UNIT TURNING BACKWARD SHIFTING OF TREADLE, ADDITIONAL LIFTING UNIT, L. H., ADDITIONAL LIFTING UNIT, R. H., ADDITONAL LIFTING UNIT
LOCKED, R. H. LOCKED, L. H., FRONT LIFTING-LINING UNIT LOWERING BLOCK MANUAL-MODE CLAMP CLOSING MANUAL-MODE CLAMP CLOSING LOCKED, R. H.
LIFTING UNIT LOCKING TAMPING UNIT TURNING LIFTING-LINING UNIT IN TREADLE, DRIVING- ADDITIONAL LIFTING UNIT, L. H., ADDITIONAL LIFTING UNIT, R. H., ADDITIONAL LIFTING UNIT
DEVICE OPEN, L. H. LOCKED, L. H., REAR MANUAL MODE TO THE LEFT MODE BLOCK AUTOMATIC CLAMP CLOSING AUTOMATIC CLAMP CLOSING RETRACTED, L. H.
LIFTING UNIT LOCKING TAMPING UNIT TURNING MANUAL-MODE SHIFTING OF ADD. LIFTING ADD. LIFTING ADDITIONAL LIFTING UNIT
DEVICE OPEN, R. H. LOCKED, R. H., FRONT LIFTING/LINING UNIT TO THE RIGHT MAN. LOWER L.H. MAN. LOWER R.H. RETRACTED, R. H.
LIFTING-LINING UNIT, L. H. TAMPING UNIT TAMPING UNIT TURNING LIFTING OF LIFTING- TAMPING, FILTER, ADD. LIFTING ADD. LIFTING ADDITIONAL LIFTING UNIT, LIFTING LIMIT
L. H. TRACK SENSOR LOCKED LATERALLY LOCKED, R. H., REAR LINING UNIT + STOP PROPORTIONING VALVE 1 MAN. LIFT L.H. MAN. LIFT R.H. STOP, LOCKING POSITION, L. H.
L.H.S./R.H.S.
LIFTING-LINING UNIT, R. H. TAMPING UNIT LIFTING OF CENTRAL TRANSDUCER, LOWERING OF TAMPING, FILTER, ADD. LIFTING ADD. LIFTING ADDITIONAL LIFTING UNIT, LIFTING LIMIT
R. H. TRACK SENSOR LOCKED LATERALLY EXTERNAL CONTROL LIFTING-LINING UNIT PROPORTIONING VALVE 2 RETRACT L.H. RETRACT R.H. STOP, LOCKING POSITION, R. H.
L.H.S./R.H.S.
LIFTING HOOK, L. H., PRESSING OF CENTRAL TRANSDUCER EXTENDING OF L. H. HOOK / ADD. LIFTING ADD. LIFTING ADDITIONAL LIFTING UNIT,
IN EXTENSION POSITION TO THE LEFT, EXTERNAL CONTROL RETRACTING OF L. H. HOOK EXTEND L.H. EXTEND R.H. L. H. TRACK SENSOR
LIFTING HOOK, R. H., PRESSING OF CENTRAL TRANSDUCER RETRACTING OF L. H. HOOK / ADDITIONAL LIFTING DEVICE ADDITIONAL LIFTING ADDITIONAL LIFTING UNIT,
IN EXTENSION POSITION TO THE RIGHT, EXTERNAL CONTROL EXTENDING OF R. H. HOOK INWARDS, L. H. DEVICE INWARDS, R. H. R. H. TRACK SENSOR
LUBRICATION PRESSURE, HOOK LOWERING OF ADDITIONAL ADDITIONAL LIFTING DEVICE ADDITIONAL LIFTING DEVICE FOR ADDITIONAL LIFTING UNIT,
PUMP POWER DIVIDER LIFT LIFTING DEVICE, MANUAL MODE OUTWARDS, L. H. OUTWARDS, R. H. SAFETY LIMIT SWITCH, L. H.
LIFTING UNIT LONGITUDINAL HORN BUTTONS, L. H. / HOOK LIFTING OF ADDITIONAL ADDITIONAL LIFTING UNIT, L. H. CLAMP ADDITIONAL LIFTING UNIT, R. H., MANUAL- FOR ADDITIONAL LIFTING UNIT,
SHIFTING (NOT IN USE) R. H. NEAR LIFTING UNIT LOWER LIFTING DEVICE, MANUAL MODE TO THE LEFT IN MANUAL MODE MODE CLAMP SHIFTING TO THE LEFT SAFETY LIMIT SWITCH, R. H.
OVERLIFT LIMITATION RETURN FILTER DRIVING STOP AT EXTERNAL CONTROL ADD. LIFTING ADDITIONAL LIFTING UNIT, L. H. CLAMP ADDITIONAL LIFTING UNIT, R. H., MANUAL-
L.H.S. HY 2 LIFTING UNIT, L. H. ACTIVE RETRACT TO THE LEFT IN MANUAL MODE MODE CLAMP SHIFTING TO THE RIGHT
OVERLIFT LIMITATION HYDRAULIC BRAKE PRESSURE, DRIVING STOP AT EXTERNAL CONTROL ADD. LIFTING
R.H.S. WORKING MODE LIFTING UNIT, R. H. PLUGGED IN, L. H. EXTEND
MIDDLE FEELER ROD RETURN FILTER SYSTEM STOP AT EXTERNAL CONTROL ADDITIONAL LIFTING UNIT, MANUAL-
LOCKED HY 1 LIFTING UNIT, L. H. PLUGGED IN, R. H. MODE CLAMP SHIFTING TO THE LEFT
SYSTEM STOP AT BLOCKING OF UNIT LOWERING, ADDITIONAL LIFTING UNIT, MANUAL- LIFTING OF LIFTING-
LIFTING UNIT, R. H. EXTERNAL CONTROL MODE CLAMP SHIFTING TO THE RIGHT LINING UNIT + STOP
LEVELLING EMERGENCY OFF ACTIVATED, HORN BUTTON LOWERING OF ADJACENT TRACK,
SERVO FILTER AT LIFTING UNIT, L. H. EXTERNAL CONTROL LIFTING-LINING UNIT L. H. ONLY
LINING EMERGENCY OFF ACTIVATED, MBI WATCHDOG EMERGENCY OFF ADJACENT TRACK, AIR CONDITIONER
SERVO FILTER AT LIFTING UNIT, R. H. WIRE STRAP ACTIVATED, CABIN 2 R. H. ONLY ON, CABIN 2

INPUTS X = GROUND - SIGNAL


DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

LIFTING OF THE STOPPING OF L. H. TYNE AT LEFT FRONT LIFTING OF THE TAMP. UNIT
L. H. HOOK OUTSIDE TAMPING UNIT OUTSIDE OPEN R. H. HOOK STOP RH INS.
HOOK STOPPING OF L. H. TYNE AT LEFT FRONT HOOK TAMP. UNIT
LOWER L.H. INSIDE TAMPING UNIT OUTSIDE CLOSE LOWER R.H. STOP RH OUT
ROLLER CLAMP OPENING WIDTH, TYNE AT LEFT REAR ROLLER CLAMP INTERCOM BUTTON
MANUAL MODE, L. H. L. H. FRONT OUTSIDE OPEN MANUAL MODE, R. H. OPERATOR'S DESK
ROLLER CLAMP OPENING WIDTH, TYNE AT LEFT REAR ROLLER CLAMP ROLL. CLAMP
AUTOMATIC MODE, L. H. L. H. REAR OUTSIDE CLOSE AUTOMATIC MODE, R. H. CLOSE INS. R.H.
CLOSING OF ROLLER CLAMP, ADJUSTING OF LIFTING- TYNE AT LEFT FRONT CLOSING OF ROLLER CLAMP, OPENING OF R. H. INNER
L. H., OUTER LINING UNIT TO THE LEFT INSIDE OPEN R. H., OUTER ADDITIONAL TINES = AND
ROLL. CLAMP ADJUSTING OF LIFTING- TYNE AT LEFT FRONT OPENING WIDTH, OPENING OF R. H. OUTER
CLOSE INS. L.H. LINING UNIT TO THE RIGHT INSIDE CLOSE R. H. FRONT ADDITIONAL TINES V = OR
OPENING OF L. H. INWARD SHIFTING OF L. H. TYNE AT LEFT REAR OPENING WIDTH, INWARD SHIFTING OF R. H.
OUTER TAMPING UNIT R. H. REAR OUTER TAMPING UNIT
2D = 2D NOT
OUTER ADDTIONAL TINES INSIDE OPEN
OPENING OF L. H. OUTWARD SHIFTING OF L. H. TYNE AT LEFT REAR HORN BUTTON, OUTWARD SHIFTING OF R. H. LATCH = HOLDING CIRCUIT
INNER ADDITIONAL TINES OUTER TAMPING UNIT INSIDE CLOSE OPERATOR'S DESK OUTER TAMPING UNIT
FORWARD SHIFTING LIFTING-LINING UNIT IN TYNE AT RIGHT FRONT FORWARD SHIFTING OF INWARD SHIFTING OF R. H. = MBI DATA TRANSFER
OF LIFTING-LINING UNIT MANUAL MODE TO THE LEFT OUTSIDE OPEN LIFTING-LINING UNIT INNER TAMPING UNIT
BACKWARD SHIFTING MANUAL-MODE SHIFTING OF TYNE AT RIGHT FRONT BACKWARD SHIFTING OF OUTWARD SHIFTING OF R. H.
OF LIFTING-LINING UNIT LIFTING/LINING UNIT TO THE RIGHT OUTSIDE CLOSE LIFTING-LINING UNIT INNER TAMPING UNIT
EXTEND TAMPING OFF, TYNE AT RIGHT REAR RETRACT TAMPING OFF,
LEFT HOOK FRONT L. H. S. OUTSIDE OPEN RIGHT HOOK FRONT R. H. S.
RETRACT TAMPING OFF, TYNE AT RIGHT REAR EXTEND TAMPING OFF,
LEFT HOOK REAR L. H. S. OUTSIDE CLOSE RIGHT HOOK REAR R. H. S.
PRESELECT WORK. DRIVE TYNE AT RIGHT FRONT PRESELECT SHIFTING OF SHIFTING
HOOK LEFT REVERSE INSIDE OPEN HOOK RIGHT FRAME TO THE LEFT INPUT WITH CONTR.LAMP
PRESELECT BYPASSING OF WORKING-MODE SAFETY TYNE AT RIGHT FRONT PRESELECT SHIFTING OF SHIFTING
ROLL CLAMP LEFT SYSTEM FOR WORKING-MODE FORWARD DRIVING INSIDE CLOSE ROLL CLAMP RIGHT FRAME TO THE RIGHT INDUCT.SWITCH CONN.

R. H. HOOK INWARD SHIFTING OF L. H. TYNE AT RIGHT REAR R. H. HOOK TURNING UNIT PROGRAM P600
ALWAYS LOWERED. INNER TAMPING UNIT INSIDE OPEN ALWAYS LOWERED. TO THE LEFT
L. H. HOOK OUTWARD SHIFTING OF L. H. TYNE AT RIGHT REAR R. H. HOOK IN TURNING UNIT
IN LOWER POSITION 2 OUTER TAMPING UNIT INSIDE CLOSE LOWER POSITION 2 TO THE RIGHT
INPUTS X = GROUND - SIGNAL
DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

HYDRAULIC OIL LEVEL ENGINE TRANSITING ON, DRIVING-MODE LIGHTS ON, SLEEPER SENSOR S. ELEV. CONTR. DAR RECORDER, MACHINE FRONT L. H.
IN THE TANK SWITCH, OBSTACLE
SUM WARNING FRONT DRIVER’S DESK FRONT DRIVER’S DESK TROLLEY LOCKED, L. H. RUN REVERSING MEMORY MODE SPOTLIGHT ON
HYDRAULIC OIL TEMPERATURE DIESEL FUEL ZF GEARBOX SLEEPER SENSOR SUPERELEVATION CONTROLLER, DAR RECORDER,
IN THE TANK LOW LEVEL REVERSING SIGNAL TROLLEY LOCKED, R. H. DISPLACEMENT BY DISTANCE VALID TOLERANCE SIGNAL
ZF COOLER ZF GEARBOX FIELD LIGHTING ON SLEEPER SENSOR SUPERELEVATION CONTROLLER DAR RECORDER, FRONT R. H. DELETING OF OBSTACLE
HYDRAULIC OIL TEMPERATURE FORWARD DRIVING SIGNAL DRIVE POS. FRONT TROLLEY ON ON TRACK, L.H. TRANSDUCER FAILURE ALARM SPOTLIGHT ON CONTROLLER SIGNAL
HYDRAULIC OIL TEMPERATURE, MEASUREMENT RUN ON, ROOF-MOUNTED ROTATING BEACON, SLEEPER SENSOR FORWARD DISTANCE FRONT L.H.S. ZF POWER TAKE-OFF
ZF GEARBOX TEMPERATURE FRONT DRIVER’S DESK FRONT DRIVER’S DESK TROLLEY ON ON TRACK, R.H. SIMULATION SIGNAL TAILLIGHT ON COUPLING DISENGAGED
HYDRAULIC OIL TEMPERATURE ZF GEARBOX IDLING, EMERGENCY-DRIVING MODE R-CONTROLLER TRANSD. RECORD. FRONT R.H.S. WORKING-MODE DRIVE,
FOR THERMOSTAT VALVE BRAKE PRESSURE >80% BYPASSING, FRONT DRIVER’S DESK FAULT MARKING TAILLIGHT ON AXLES 1/2 ENGAGED
ENGINE TORQUE LIMITING ZF GEARBOX ZF GEARBOX, ANTI GAS N-CONTROLLER RECORDER REAR L. H. WORKING-MODE DRIVE,
CURVE 1 HYDRAULIC OIL FILTER FOR GEARSHIFTING RUN POINT MODE SPOTLIGHT ON AXLES 1/2 DISENGAGED
ENGINE TORQUE LIMITING ZF GEARBOX ZF GEARBOX WHEEL SUPPORT ON, BOOSTING BATTERY N CONTROLLER INDICATION,
CURVE 2 CLUTCH THRUST TANSFORMER COUPLING ON FRONT SUPPLY VOLTAGE OK L. H. LIFTING
L.H.S./R.H.S.
ENGINE DRIVING ENABLING, INTERCOM BUTTON IDLING SIGNAL, N CONTROLLER INDICATION, LIFTING OF SLEEPER SENSOR REAR R. H.
TYPE OF GOVERNOR DRIVER'S DESK FRONT FRONT DRIVER’S DESK R. H. LIFTING TROLLEY, EXTERNAL CONTROL SPOTLIGHT ON
L.H.S./R.H.S.
GAS ADJUSTMENT ON, N CONTROLLER, PRESSING OF SLEEPER SENSOR TROLLEY REAR L. H.
FRONT DRIVER’S DESK OVER-LIFTING >1MM L. H. TO THE LEFT, EXTERNAL CONTROL REAR LIGHT ON

SEALED
L.H.S./R.H.S. SEALED
COMPRESSOR PRESSURE HORN BUTTON, L. H. / START BYPASSING, FIRE ALARM, LIFTING OF FRONT TENSIONING EMERGENCY-MODE N CONTROLLER, PRESSING OF SLEEPER SENSOR TROLLEY REAR R.H.S.
4 BAR R. H. MACHINE FRONT FRONT DRIVER’S DESK TROLLEY, EXTERNAL CONTROL DRIVING MAIN SWITCH ON OVER-LIFTING >1MM R. H. TO THE RIGHT, EXTERNAL CONTROL TAILLIGHT ON
L.H.S./R.H.S.
COMPRESSOR PRESSURE DRIVING STOP, HORN BUTTON, PRESSING OF FRONT TENSIONING LIMIT SWITCH, CENTRING OF LINING- N CONTROLLER TRANSDUCER
3.6 BAR FRONT L. H. MACHINE FRONT DRIVER’S DESK TROLLEY TO THE LEFT, EXTERNAL CONTROL LIFTING UNIT, L. H., TO THE RIGHT FAILURE
SPRING LOAD BRAKE DRIVING STOP, FAILURE ACKNOWLEDGEMENT BUTTON, PRESSING OF FRONT TENSIONING LIMIT SWITCH, CENTRING OF LINING- L-CONTROLLER
RELEASED FRONT R. H. MACHINE BUZZER OFF TROLLEY TO THE RIGHT, EXTERNAL CONTROL LIFTING UNIT, R. H., TO THE LEFT RUN
START ENABLIND SYSTEM STOP, BRAKE PRESSURE >1 BAR, FRONT TENSIONING TROLLEY NIVEL.TRANSDUCER + LIFT. R CONTROLLER LIFTING OF
FROM FIRE ALARM FRONT L. H. MACHINE BRAKE PRESSURE 1 LOCKED, L. H. LIMIT L.H.S. FOLLOWING TO THE LEFT SLEEPER SCRAPER
FIRE ALARM SYSTEM STOP, BRAKE PRESSURE >1 BAR, FRONT TENSIONING TROLLEY LEVEL TRANSDUCER, R CONTROLLER SIGNAL, ALC SLEEPER SENSOR TROLLEY, L. H. FRONT ACCESS
FAILURE FRONT R. H. MACHINE BRAKE PRESSURE 2 LOCKED, R. H. LIFTING LIMITATION, R. H. S. FOLLOWING TO THE RIGHT MEASURING RUN ON RELEASE TROLLEY STEPS FOLDED UP
CHARGING CONTROL EMERGENCY OFF ACTIVATED, EMERGENCY OFF ACTIVATED, FRONT TENSIONING TROLLEY LASER RECEPTION STORAGE MODE R. H. FRONT ACCESS
ALTERNATOR AT ENGINE FRONT L. H. MACHINE DRIVER'S DESK, CABIN 1 ON TRACK, L. H. S. SIGNAL BACKWARD STEPS FOLDED UP
POWER PACK EMERGENCY OFF ACTIVATED, LED TEST DRIVE POS. FRONT TENSIONING TROLLEY AIR CONDITIONER MC BUZZER MBI WATCHDOG
CHARGING CONTROL FRONT R. H. MACHINE FRONT ON TRACK, R. H. S. ON, CABIN 1 DIST. COMP. WIRE STRAP

INPUTS X = GROUND - SIGNAL


DENOMINATION DENOMINATION DENOMINATION DENOMINATION DENOMINATION

AIR CONDITIONER ON, TRANSITING ON, DRIVING STOP, REAR L. H.


CABIN 3 REAR DRIVER’S DESK REAR L. H. MACHINE SPOTLIGHT ON
DRIVING STOP,
REAR R. H. MACHINE
SYSTEM STOP, REAR R. H.
REAR L. H. MACHINE SPOTLIGHT ON
IDLING, MEASUREMENT RUN ON, SYSTEM STOP, REAR L. H. REAR
REAR DRIVER’S DESK REAR DRIVER’S DESK REAR R. H. MACHINE LIGHT ON
SAFETY BRAKE EMERGENCY-DRIVING MODE EMERGENCY OFF ACTIVATED, REAR R.H.S.
ACTIVE BYPASSING, REAR DRIVER’S DESK REAR L. H. MACHINE TAILLIGHT ON
SEALED
SAFETY BRAKE EMERGENCY OFF ACTIVATED, FRONT L. H.
BYPASSED REAR R. H. MACHINE SPOTLIGHT ON
HORN BUTTON, L. H. /
R. H. MACHINE REAR
INTERCOM BUTTON FRONT R. H.
DRIVE POS. REAR SPOTLIGHT ON
GAS ADJUSTMENT ON, FRONT L.H.S.
REAR DRIVER’S DESK TAILLIGHT ON
SEALED

START BYPASSING, FIRE ALARM, FRONT R.H.S. WORKING-MODE DRIVE,


REAR DRIVER’S DESK TAILLIGHT ON AXLE 3 ENGAGED
L.H.S./R.H.S.
HORN BUTTON, LIFTING OF REAR TENSIONING HORN BUTTON, WORKING-MODE DRIVE,
REAR DRIVER’S DESK TROLLEY, EXTERNAL CONTROL PILOT AXLE 3 DISENGAGED
FAILURE ACKNOWLEDGEMENT L.H.S./R.H.S.
PRESSING OF REAR TENSIONING TROLLEY
BUTTON, BUZZER OFF TO THE LEFT, EXTERNAL CONTROL
ROOF-MOUNTED ROTATING BEACON, PRESSING OF REAR TENSIONING TROLLEY
REAR DRIVER’S DESK TO THE RIGHT, EXTERNAL CONTROL
DRIVING-MODE LIGHTS ON, REAR TENSIONING TROLLEY L. H. REAR ACCESS
REAR DRIVER’S DESK LOCKED, L. H. STEPS FOLDED UP
EMERGENCY OFF ACTIVATED, REAR TENSIONING TROLLEY R. H. REAR ACCESS
DRIVER'S DESK, CABIN 3 LOCKED, R. H. STEPS FOLDED UP
FIELD LIGHTING ON LED-TEST MBI WATCHDOG
DRIVE POS.REAR DRIVE POS. REAR WIRE STRAP

= AND PEXMBI3.1 TRANSFER PROGRAM - B50


PEXMBI4.1 TRANSFER PROGRAM - B4
V = OR
PEXMBI5.1 TRANSFER PROGRAM - B5
2D = 2D NOT INPUT WITH CONTR.LAMP

LATCH = HOLDING CIRCUIT INDUCT.SWITCH CONN.

= MBI DATA TRANSFER


PROGRAM P600
OUTPUTS B7
PROCESSOR RUN (WATCH DOG) R.P.M. MODE E1 UNIT LOWER OUTS. L.H. INDIC.MEAS.TROLL.CONTACT PRESS. L.H. IND.: SYSTEM START TENSIONING TROLL.FRONT LOCKED INDICATION, OPENING WIDTH, L. H. FRONT FAULT INDIC. HY TEMP. IND.EMERG.STOP OPERATED INDICATION AXLES 1/2 ENGAGED PRESELECTION: SENSOR / DISTANCE MODE (ACTIVE SENSOR)
TO THE GREEN TO THE
INTERNAL GAS MC
AT AT

RELEASE: LED TEST (PRESSURE OFF) R.P.M. MODE E2 UNIT LOWER INNER R.H. INDIC.MEAS.TROLL.PREOAD R.H. INDIC.LIN.AUTOM.READY TENSIONING TROLL.FRONT UNLOCKED INDICATION, OPENING WIDTH, L. H. REAR FAULT INDIC.HY TANK FILL LEVEL IND.: SYSTEM STOP ACTIVATED INDIC.AXLE 3 ENGAGED AUTOMATIC POSITION ON SIGNAL
TO THE RED TO THE
GAS MC
AT
WATCH-DOG
PRESELECT RAIL HEAD/BASE L.H.S. R.P.M. MODE E3 UNIT LOWER INNER L.H. INDIC.S.ELEVAT. L.H. INDIC.LEVELL.SYST.READY MIDDLE FEELER ROD LOCKED INDICATION, OPENING WIDTH, R. H. FRONT FAULT INDIC.HY-RET.FILTER INDICATION: DRIVING STOP ACTIVATED INDICATION: AXLES 1/2 DISENGAGED SIGNAL: SENSOR/DISTANCE ENABLED
TO THE GREEN TO THE
GAS MC
AT

PRESELECT RAIL HEAD/BASE R.H.S. SIGNAL ENGINE IN R.P.M. CONTROL UNIT LOWER OUTS. R.H. INDIC. S.ELEVAT. R.H. INDIC.LIFT.UNIT LIFT & STOP UNLOCK MIDDLE FEELER RODED INDICATION, OPENING WIDTH, R. H. REAR FAILURE INDICATION: ENGINE CUMULATIVE WARNING IND., STOP ACTIVATION, FRONT L. H. MACHINE INDIC.AXLE 3 DISENGAGED SIGNAL, AUTOM. POSITION; LEARNING MODE
TO THE RED TO THE
GAS MC
AT AT

HOOK LIFT L.H. SIGNAL ENGINE IDLING R.P.M. CUTOFF ENABLING, WORKING MODE INTERCOM BUTTON, CABIN 2 INDIC.LIFT.UNIT LOWER TENSIONING TROLLEY REAR LOCKED INDICATION, ADDITIONAL TINES, L. H., OUTSIDE FAULT INDIC.SERVO FILTER LIFT IND., STOP ACTIVATION, FRONT R.H.S. MACHINE INDICATION, L. H., OUTSIDE TAMPING UNIT STOP SIGNAL, AUTOM. POS., TAMPING UNIT LOWERING, FIRST PULSE
GREEN TO THE
GAS MC
AT AT AT

LOWER HOOK AT LEFT HAND SIDE (RAM 0 CC) LOCK UP SIGNAL, ANTIGAS INDIC.LIFTING LEFT INDICATION, L. H. ROLLER CLAMP AUTOMATIC CONTROL ON INDIC.FOLLOW-UP REAR TO THE LEFT SIDE TENSIONING TROLLEY REAR UNLOCKED INDICATION, ADDITIONAL TINES, L. H., INSIDE FAULT INDIC.SERVO FILTER LINING INDICATION, STOP ACTIVATION, L. H. LIFTING DEVICE INDICATION, L. H. INSIDE TAMPING UNIT STOP AUTOM. POS.: TAMPING UNIT LOWERED
RED TO THE
GAS MC
AT AT AT AT

HOOK LIFT R.H. INDIC.LIFTING R.H.S. INDICATOR, L. H. OUTER ROLLER CLAMP CLOSED INDIC.FOLLOW-UP REAR TO THE R.H.S. SIDE SLEEPER SENSOR TROLLEY, LOCKED INDICATION, ADDITIONAL TINES, R. H., INSIDE FAULT INDIC.PROP.FILTER TAMP.UNIT LIFT/LOW. INDICATION, STOP ACTIVATION, R. H. LIFTING DEVICE INDICATION, R. H., OUTSIDE TAMPING UNIT STOP DISTANCE RESET FOR FILTER P.C.B. AND SLEEPER SENSOR
TO THE GREEN TO THE

AT AT AT AT

LOWERING OF R. H. HOOK (RAM 0CD) IND.: LINING-LIFTING UNIT ON L. H. TRACK INDICATION, R. H. ROLLER CLAMP AUTOMATIC CONTROL ON INDICATOR, L. H. INNER ROLLER CLAMP CLOSED SLEEPER SENSOR TROLLEY, UNLOCKED INDICATION, ADDITIONAL TINES, R. H., OUTSIDE FAILURE INDICATION, PROPORTIONAL FILTER, TAMPING IND., STOP ACTIVATION, REAR L. H. MACHINE INDICATION, R. H. INSIDE TAMPING UNIT STOP AUTOM. POS., SLEEPER SENSOR ENABLED
TO THE GREEN RED TO THE

AT AT AT AT

DRIVING MODE, BIT 3 INDIC.OVER LIFT SAFETY L.H. INDICATOR, R. H. OUTER ROLLER CLAMP CLOSED INDICATION, R. H. INNER ROLLER CLAMP CLOSED LIFT.UNIT LOCKING INDIC.DIST.COMP.ACTIVE OF S.ELEV. CONTROLLER IND., STOP ACTIVATION, REAR R.H.S. MACHINE INDICATION: ZF OUTPUT COUPLING DISENGAGED PROPORTIONAL TAMPING PRESSURE, HIGH TAMPING PRESSURE, L. H.
TO THE RED GREEN TO THE

AT AT

FOR LOWERING: SHORT BRAKE RAMP IND.: LINING-LIFTING UNIT ON R.H.S. TRACK IND.: TAMPING UNIT LOW-SPEED LOWERING MODE IND.: SYSTEM PRESSURE BUILD-UP LIFT.UNIT UNLOCK. IND.: WATCH DOG PROGRAM BYPASSED INDICATOR EMERGENCY-OFF CABIN 1 PROPORTIONAL TAMPING PRESSURE, REDUCED TAMPING PRESSURE, L. H.
TO THE TO THE GREEN RED TO THE

AT

SIGNAL TAMPING UNIT LOWERING MODE AT LEFT INDIC.OVER LIFT SAFETY R.H. IND.: TAMPING UNIT LOWERING MODE, CENTRE IND., VIBRATION PRESSURE BUILD UP, L. H. TAMP.UNIT LIFT/LOWER LOCK. FAILURE INDICATION: ZF GEARBOX CUMULATIVE WARNING INDIC.ACKNOWLEDGEMENT KEY BUZZER OFF INDICATION: EMERGENCY OFF, WORKING CONTROL DESK, CABIN 2 PROPORTIONAL TAMPING PRESSURE, HIGH TAMPING PRESSURE, R. H.
TO THE (CODING E1) TO THE TO THE
RED GREEN

AT AT

SIGNAL TAMPING UNIT LOWERING MODE AT LEFT INDICATION: HIGH-SPEED TAMPING UNIT LOWERING MODE IND., VIBRATION PRESSURE BUILD UP, R.H.S. TAMPING UNIT LIFTING/LOWERING UNLOCKED LOW LEVEL FAILURE INDICATION BUZZER FOR WARNING AND MALFUNCTION INDICATION, EMERGENCY OFF, DRIVING/WORKING CONTROL DESK, CABIN 3 INDICATION: AUTOM. POSITION START PROPORTIONAL TAMPING PRESSURE, REDUCED TAMPING PRESSURE, R. H.
TO THE (CODING E2) TO THE TO THE
RED

AT AT

SIGNAL TAMPING UNIT LOWERING MODE AT RIGHT CHANGE OF DRIVER'S CONTROL DESK(START PERMISS.) INTERCOM BUTTON DRIVER'S DESK FRONT IND.: ENGINE WORKING SPEED ON TAMPING UNIT LOCKED LATERALLY INDICATION, L. H. ADDITIONAL LIFTING UNIT UNLOCKED IND.: SHORT TAMPING UNIT STOPPING RAMP INDICATION: DISTANCE COVERED, AUTOM. POSITION
TO THE (CODING E1)
GREEN GREEN

AT

SIGNAL TAMPING UNIT LOWERING MODE AT RIGHT IND.: SAFETY SYSTEM RESET INTERCOM BUTTON OPERATOR'S DESK INDICATION, TWO-OPERATOR MODE TAMP.UNIT UNLOCKED LATERAL INDICATION, LOCKING OF L. H. ADDITIONAL LIFTING UNIT INDIC.OVER LIFT SAFETY JUMPING INDICATION: AUTOM. POSITION SENSOR OK
TO THE (CODING E2)
RED RED

OPEN AT

SIGN.TAMP.UNIT LIFT-MODE INDICATION: AUTOMATIC POSITION ON INTERCOM BUTTON DRIVE POS.REAR INDIC.SERVICE INDICATION: TURNTABLE LOCKED INDICATION, R. H. ADDITIONAL LIFTING UNIT LOCKED INDICATION: AUTOMATIC POSITION, OBSTACLE SWITCHING OVER TO TURNOUT MODE IND.: SENSOR TROLLEY LIFTED
TO THE (CODING E1)
GREEN GREEN

AT

SIGN.TAMP.UNIT LIFT-MODE PRESSING OF MEASURING SYSTEM TO THE RIGHT INDICATION: AUTOMATIC POSITION FAILURE INTERCOM BUTTON, EXTERNAL STATION, ON VIBRAT.ON FORT CENTER.LUBRICAT. INDICATION: TURNTABLE UNLOCKED INDICATION, UNLOCKING OF R. H. ADDITIONAL LIFTING UNIT INDIC.AUTO-POS.SUM SIGNAL SWITCHING OVER TO TURNOUT MODE
TO THE (CODING E2)
RED RED

OUTPUTS B7 OUTPUTS MBI 3


INDICATION, LIFTING OF LIFTING UNIT + STOP WORK. LIGHT ON INDICATION, OPENING WIDTH, L. H. FRONT INDICATION, OPENING WIDTH, R. H. FRONT

AT AT AT

INDIC.LIFT.UNIT LOWER FIELD LIGHTING ON, CENTRE INDICATION, OPENING WIDTH, L. H. REAR INDICATION, OPENING WIDTH, R. H. REAR

AT AT AT

INDICATION, TWO-OPERATOR MODE ON INDICATION, LIFTING OF CLAMP, R. H. INDICATION, L. H., OUTSIDE TAMPING UNITS STOP INDICATION, R. H., OUTSIDE TAMPING UNITS STOP

AT AT

INDICATION, LIFTING OF CLAMP, L. H. INDICATION, L. H. ROLLER CLAMP AUTOMATIC CONTROL ON INDICATION, L. H. INSIDE TAMPING UNITS STOP INDICATION, R. H. INSIDE TAMPING UNITS STOP

AT AT AT

INDICATION, SWITCHING OFF OF ADDITIONAL LIFTING UNIT, L.H. INDICATION, R. H. ROLLER CLAMP AUTOMATIC CONTROL ON INDICATION, ADDITIONAL TINES SLEWED, L. H., OUTSIDE INDICATION, ADDITIONAL TINES SLEWED, R. H., OUTSIDE

AT AT AT

INDICATION, SWITCHING OFF OF ADDITIONAL LIFTING UNIT, R. H. MBI WATCHDOG WIRE STRAP INDICATION, ADDITIONAL TINES SLEWED, L. H., INSIDE INDICATION, ADDITIONAL TINES SLEWED, R. H., INSIDE

AT AT

INDICATION, ADDITIONAL LIFTING UNIT, L.H., WORKING POSITION WARNING LIGHT L.H./R.H. TOP WORK.SYST.ON INDICATOR, L. H. OUTER ROLLER CLAMP CLOSED INDICATOR, R. H. OUTER ROLLER CLAMP CLOSED

AT AT

INDICATION, ADDITIONAL LIFTING UNIT, R.H., WORKING POSITION WARNING LIGHT L.H./R.H. DOWN WORK.SYST.ON INDICATOR, L. H. INNER ROLLER CLAMP CLOSED INDICATION, R. H. INNER ROLLER CLAMP CLOSED

PEXMBI3.1 TRANSFER PROGRAM - B50


PEXMBI4.1 TRANSFER PROGRAM - B4
AT AT
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
OUTPUTS MBI 4 OUTPUTS MBI 5
INDICATION: ENGINE FAILURE (CUMULATIVE WARNING) INDICATION: EMR DRIVING ENABLING S.ELEV.CONTR.SYST.ENABLE INDIC.S.ELEVAT. L.H. IND.: REAR L. H. SPOTLIGHT ON RECORDER SIGNAL, PRESSING OF MEASURING TROLLEY TO THE RIGHT INDICATION: ENGINE FAILURE (CUMULATIVE WARNING) INDICATION: EMR DRIVING ENABLING IND.: REAR L. H. SPOTLIGHT ON AXLES 1/2 ENGAGED
TO THE
TO THE
AT AT

IND.: COMPRESSOR FAILURE FORWARD DRIVING SIGNAL FOR ETCS SIGNAL, TRANSDUCER FAILURE, VIA PLC INDIC. S.ELEVAT. R.H. GOVERNOR TYPE, FIXED SPEED, EMR (WORKING-MODE ON) POINT TRIGGER IND.: COMPRESSOR FAILURE WORKING-MODE FORWARD DRIVING FOR ETCS AXLE 3 CLUTCHED IN

INDICATION: CHARGING CONTROL FAILURE IN ENGINE REVERSING SIGNAL FOR ETCS NIVEL.& LIN.START INDIC.MEAS.TROLL.CONTACT PRESS. L.H. IND.: REAR R. H. SPOTLIGHT ON SIGNAL, RECORDER, PRINTER MARKING INDICATION: CHARGING CONTROL FAILURE IN ENGINE WORKING-MODE REVERSING FOR ETCS IND.: REAR R. H. SPOTLIGHT ON AXLES 1/2 DISENGAGED
TO THE
TO THE
AT AT

INDICATION: POWERPACK CHARGING CONTROL FAILURE INDICATION, MEASURING RUN ON, FRONT DRIVER’S DESK SIGNAL REVERSE DRIVE INDIC.MEAS.TROLL.PREOAD R.H. IND.: REAR L. H.BACK LIGHT ON SIGNAL, RECORDER TRIGGER MODE INDICATION: POWERPACK CHARGING CONTROL FAILURE IND.: MEASURING RUN ON, REAR DRIVER’S DESK IND.: REAR L. H.BACK LIGHT ON AXLE 3 DISENGAGED

TO THE
AT AT AT AT

INDICATION, LUBRICATION PRESSURE FAILURE, PUMP POWER DIVIDER GAS ADJ.DRIVE DESK FRONT SETTLEM.VAL.SELECT MODE 1 SIGNAL S.ELEVAT. L.H. IND.: REAR R. H. BACK LIGHT ON REVERSING SIGNAL FOR RECORDER INDICATION, LUBRICATION PRESSURE FAILURE, PUMP POWER DIVIDER GAS ADJUSTMENT DRIVING DESK REAR IND.: REAR R. H. BACK LIGHT ON AXLE, ZF DISENGAGED
TO THE
TO TO THE
ALC
AT NO.:0 AT AT AT

INDICATION: DIESEL FUEL TANK LOW LEVEL DRIVING-MODE LIGHTS ON, FRONT DRIVER’S DESK SETTLEM.VAL.SELECT MODE 2 SIGNAL: PRESS TOWARDS R. H. RAIL SIGNAL OBSTACLE RECORDER PEN LOWERING SIGNAL INDICATION: DIESEL FUEL TANK LOW LEVEL DRIVING-MODE LIGHTS ON, REAR DRIVER’S DESK IND.: FRONT L. H. SPOTLIGHT ON
TO THE
TO = IDENTICAL WITH Q0BB OBSTACLE TO THE
ALC
AT NO.:3 AT AT

INDICATION, ACCESSES EXCEED CLEARANCE GAUGE ZF COUPLING AID, WORKING-MODE DRIVES LEVELL SYST.ENABLE LATCH RECORDING SIGNAL INDIC.RECORD.ALARM INDICATION, ACCESSES EXCEED CLEARANCE GAUGE
TO THE
TO
ALC
NO.:7

INDICATION: ZF TEMPERATURE FAILURE ZF COUPLING AID, WORKING-MODE DRIVES, REVERSING LIFT LEFT MAN. & AUTOMATIC SIGNAL: LOWER TAMPING UNIT SIGANL OBSTACLE DELETE INDICATION, RECORDER, REVERSING MEMORY MODE INDICATION, ZF TEMPERATURE MONITORING FAILURE IND.: FRONT R. H. SPOTLIGHT ON
TO THE
TO OBSTACLE
ALC
NO.:60 AT

INDICATION: ZF CLUTCH PRESSURE FAULT INDICATOR ACKNOWLEDGE KEY BUZZER FAULT OFF LOWER LEFT MAN.& AUTOM. SIGNAL: SUPERELVELATION, R. H. S., (CMS) SIGNAL REVERSE DRIVE SPEED SWITCHING, MEASURING RUN ON INDICATION: ZF CLUTCH PRESSURE FAULT INDICATOR ACKNOWLEDGE KEY BUZZER FAULT OFF IND.: FRONT L. H. BACK LIGHT ON
TO THE TO THE
OBSTACLE
AT AT AT

FAILURE INDICATION: ZF FILTER BUZZER LOCKING CONTROL LIFT RIGHT MAN. & AUTOMATIC ZF GEAR LATCHING ZF MEASURING RUN, GEAR 1 ON ZF GEARBOX DISENGAGED FAILURE INDICATION: ZF FILTER BUZZER LOCKING CONTROL IND.: FRONT R. H. BACK LIGHT ON
TO THE

AT

IND.: HY. OIL LEVEL, FAILURE LOCKING CONTROL LOWER RIGHT MAN.& AUTOM. INDICATION: OBSTACLE CONTROLLER, LIFTING/LOWERING CONTROLLER FRONT L. H. SPOTLIGHT ON MBI WATCHDOG WIRE STRAP IND.: HY. OIL LEVEL, FAILURE LOCKING CONTROL REAR L. H. SPOTLIGHT ON
TO THE

AT

IND.: HY. OIL TEMPERATURE, FAILURE LINING SYSTEM ENABLE IND.: FRONT L. H. SPOTLIGHT ON FRONT R. H. SPOTLIGHT ON LOW LEVEL WARNING IND.: HY. OIL TEMPERATURE, FAILURE REAR R. H. SPOTLIGHT ON
TO THE

AT

INDICATION, LUBRICATION PRESSURE, AXLE POWER DIVIDER FIELD LIGHTING ON DRIVE POS.FRONT LINING TO LHS.MAN AND AUTOM. SWITCH-OVER, ZF INSTRUMENTATION, REAR DRIVER’S DESK FRONT L. H. TAIL LIGHT ON AXLES 1/2 ENGAGED INDICATION, LUBRICATION PRESSURE, AXLE POWER DIVIDER FIELD LIGHTING ON DRIVE POS.REAR REAR L. H. BACK LIGHT ON
TO THE

INDICATOR FAULT OF ENGINE COMPARTMENT TEMPERATURE MONITORING FRONT WORKING MODE LIGHT ON LINING TO RHS.MAN AND AUTOM. IND.: FRONT R. H. SPOTLIGHT ON FRONT R. H. TAIL LIGHT ON AXLE 3 CLUTCHED IN INDICATOR FAULT OF ENGINE COMPARTMENT TEMPERATURE MONITORING REAR WORKING MODE LIGHT ON REAR L. H. BACK LIGHT ON
TO THE

AT

DIESEL ENGINE STARTING LOCK ZF COUPLING AID ENABLED SIGNAL, PRESSING OF MEASURING TROLLEY TO THE RIGHT (CMS) IND.: FRONT L. H. BACK LIGHT ON AXLES 1/2 DISENGAGED REAR STOP LIGHT ON
TO THE

AT

WORKING MODE ON (CMS) INDIC.ROOF TOP FLASH LIGHT ON IND.: FRONT R. H. BACK LIGHT ON FRONT STOP LIGHT ON AXLE 3 DISENGAGED INDIC.ROOF TOP FLASH LIGHT ON WARNING BUZZER DRIVE REVERSE MBI WATCHDOG WIRE STRAP

AT AT AT

PEXMBI3.1 TRANSFER PROGRAM - B50


PEXMBI4.1 TRANSFER PROGRAM - B4
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
POWER OUTPUTS MBI 4
TENSIONING TROLLEY UNLOCK.REAR ZF-DRIVE PERMISSION TENSIONING TROLLEY FRONT UNLOCK

TENSIONING TROLLEY REAR LIFT WORKING-MODE DRIVES, AXLES 1/2 TENSIONING TROLLEY FRONT LIFT

TENSIONING TROLL. CONTACT PRESS. LEFT WORKING MODE AIR "ON" TENSIONING TROLL.FRONT CONTACT PRESS. L.H.

TENSIONING TROLL. CONTACT PRESS. RIGHT LIN.CHORD TIGHT. TENSIONING TROLL.FRONT CONTACT PRESS. R.H.

REDUCT.LOW PRESS TIGHT.TROLL.REAR LOWERING PRESSURE TENSIONING-TROLLEY AHEAD

FOLLOWING REAR TO LEFT HY.OIL TEMPERATURE, THERMOSTATIC VALVE WORKING-MODE DRIVE, FORWARD

FOLLOWING REAR TO RIGHT WORKING-MODE DRIVE, BACKWARD

WORKING DRIVE AXLE 3 FORWARD FRAME SUPPORT FRONT

TENSIONING OF LEVELLING CHORD WHEEL SUPPORT FRONT ZF COOLER BYPASS VALVE

WORKING DRIVE AXLE 3 REVERSE SLEEPER SENSOR TROLLEY, LOWERING PRESSURE

WORK.BRAKE RELEASE REAR LIFTING OF SLEEPER SENSOR WORK.BRAKE RELEASE FRONT

PRESSING OF SLEEPER SENSOR TROLLEY TO RAILS, GAUGE

REAR ROOF-MOUNTED BEACON ON AIR CONDITIONING SYSTEM CONTROL, CABIN 1 UNLOCKING OF SLEEPER SENSOR TROLLEY ROOF TOP FLASH LIGHT ON FRONT

= IDENTICAL WITH QL1EC

FRAME SUPPORT ON REAR SAFETY BRAKE VALVE ACTIVE LIFTING OF SLEEPER SENSOR TROLLEY

HORN REAR AIR CONDITIONING SYSTEM CONTROL, CABIN 2.3 PRESSING OF SLEEPER SENSOR TROLLEY TO THE LEFT HORN FRONT

WORK.DRIVE AXLE 3 ENGAGE AIR COND. SUPPLY ON, CABIN 1 PRESSING OF SLEEPER SENSOR TROLLEY TO THE RIGHT

PEXMBI3.1 TRANSFER PROGRAM - B50


PEXMBI4.1 TRANSFER PROGRAM - B4
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
POWER OUTPUTS B7 POWER OUTPUTS MBI 3
+24V PERMISSION PROP.UNIT LOWER L.H.S. OUTS. PRESS INCREASE SYST.PRESS. ADJUSTING OF LIFTING UNIT TO THE LEFT UNLOCK MIDDLE FEELER ROD LIFT UNIT MOVE LONGIT.FORWARD INDICATION, ADDITIONAL LIFTING UNIT UNLOCKED, L. H. (B3) OPENING OF L. H. FRONT OUTER ADDITONAL TINES OPENING OF R. H. FRONT OUTER ADDITONAL TINES ADDITIONAL LIFTING UNIT, HORIZONTAL EXTENSION, L. H. ADD.LIFTING R.H. CLAMP TO LEFT

+24V PERMISSION PROP.UNIT LOWER R.H.S. INSIDE PRESS.BUILD-UP HIGH PRESS. ADJUSTING OF LIFTING UNIT TO THE RIGHT LIFT FEELER ROD MIDDLE LIFT UNIT MOVE LONGIT. REVERSE INDICATION, ADDITIONAL LIFTING UNIT UNLOCKED, R. H. (B3) CLOSING OF L. H. FRONT OUTER ADDITONAL TINES CLOSING OF R. H. FRONT OUTER ADDITONAL TINES ADDITIONAL LIFTING UNIT, HORIZONTAL RETRACTION, L. H. ADD.LIFTING R.H. CLAMP TO RIGHT

+24V PERMISSION PROP.UNIT LOWER L.H.S. INSIDE TURN TAMPING UNIT TO THE LEFT TAMPING, L. H., INNER TINES, SECOND PRESSURE STAGE REDUCED LOWERING PRESSURE, CENTRE TRANSDUCER ROLL.CLAMP OUT OPEN L.H SCRAPER BRUSH FOR SLEEPER SENSOR TROLLEY OPENING OF L. H. FRONT INNER ADDITONAL TINES OPENING OF R. H. FRONT INNER ADDITONAL TINES ADDITIONAL LIFTING UNIT, HORIZONTAL EXTENSION, R. H. ADD.LIFTING COUNTERPRESS.L.H.

+24V PERMISSION PROP.UNIT LOWER R.H.S. OUTS. TURN TAMPING UNIT TO THE RIGHT TAMPING, R. H., INNER TINES, SECOND PRESSURE STAGE MIDDLE FEELER ROD PRE-LOAD L.H.S. 1 (SMALL PISTON AREA) ROLL.CLAMP OUT CLOSE L.H SYSTEM PRESSURE 3 PUMP CLOSING OF L. H. FRONT INNER ADDITONAL TINES CLOSING OF R. H. FRONT INNER ADDITONAL TINES ADDITIONAL LIFTING UNIT, HORIZONTAL RETRACTION, R. H. ADD.LIFTING COUNTERPRESS.R.H.

LATCH TAMPING COUNTER SHIFTING OF UNIT FRAME TO THE LEFT PRESSING OF CENTRE TRANSDUCER TO THE RIGHT 1 (LARGE PISTON AREA) ROLL.CLAMP L.H.INS.OPEN OPENING WIDTH, L. H. FRONT OPENING OF L. H. REAR OUTER ADDITIONAL TINES OPENING OF R. H. REAR OUTER ADDITIONAL TINES ADD.LIFTING LIFT MAN.L.H. ADD.LIFTING UNLOCK L.H.

WORKING ON SHIFTING OF UNIT FRAME TO THE RIGHT MIDDLE FEELER ROD PRE-LOAD L.H.S. 2 (SMALL PISTON AREA) ROLL.CLAMP L.H.INS.CLOSE OPENING WIDTH, L. H. REAR CLOSING OF L. H. REAR OUTER ADDITIONAL TINES CLOSING OF R. H. REAR OUTER ADDITIONAL TINES ADD.LIFTING LIFT MAN.R.H. ADD.LIFTING UNLOCK R.H.

AIR COND. SUPPLY ON, CABIN 2 HORN WORK AREA AT LEFT AND RIGHT UNLOCKING OF TURNING OF L. H. UNIT PRESSING OF CENTRE TRANSDUCER TO THE RIGHT 2 (LARGE PISTON AREA) ROLL.CLAMP OUT OPEN R.H. OPENING WIDTH, R. H. FRONT OPENING OF L. H. REAR INNER ADDITIONAL TINES OPENING OF R. H. REAR INNER ADDITIONAL TINES ADD.LIFTING LOWER MAN. L.H.

+24V PERMISSION PROP.TAMPING LEFT BYPASS SLIDE, TAMPING UNIT TURNING UNLOCKING OF TURNING OF R. H. UNIT VIBRATION L.H. ROLL.CLAMP OUT CLOSE R.H. OPENING WIDTH, R. H. REAR CLOSING OF L. H. REAR INNER ADDITIONAL TINES CLOSING OF R. H. REAR INNER ADDITIONAL TINES ADD.LIFTING LOWER MAN. R.H. TAMPING, L. H. OUTSIDE, OUTER TINES, FRONT

+24V PROP. CONTROL TAMPING, R. H., ENABLING TAMPING, L. H. OUTSIDE, INNER TINES, FRONT TAMPING, L. H. OUTSIDE, INNER TINES, REAR VIBRATION R.H. ROLL.CLAMP R.H.INS.OPEN OUTWARD SHIFTING OF L. H. OUTER TAMPING UNIT TAMP.TYNE L.H.OUTFRONT OPEN TAMP.TYNE R.H.OUT FRONT OPEN AUTOMATIC LIFTING OF L. H. ADDITIONAL LIFTING UNIT TAMPING, L. H. INSIDE, OUTER TINES, FRONT

TAMPING, L. H. INSIDE, INNER TINES, FRONT TAMPING, L. H. INSIDE, INNER TINES, REAR TANK VALVE LINING ROLL.CLAMP R.H. INS.CLOSE INWARD SHIFTING OF L. H. OUTER TAMPING UNIT TAMP.TYNE L.H.OUT FRONT CLOSE TAMP.TYNE R.H.OUT FRONT CLOSE AUTOMATIC LIFTING OF R. H. ADDITIONAL LIFTING UNIT TAMPING, R. H. INSIDE, OUTER TINES, FRONT

TAMPING, R. H. INSIDE, INNER TINES, FRONT TAMPING, R. H. INSIDE, INNER TINES, REAR LIFT.UNIT LIFT+AUTOM. L.H. HORIZONTAL EXTENDING OF L. H. HOOK OUTWARD SHIFTING OF L. H. INNER TAMPING UNIT TAMP.TYNE L.H.OUT REAR OPEN TAMP.TYNE R.H.OUT OPEN ADD.LIFTING CLAMP OPEN L.H. TAMPING, R. H. OUTSIDE, OUTER TINES, FRONT

TAMPING, R. H. OUTSIDE, INNER TINES, FRONT TAMPING, R. H. OUTSIDE, INNER TINES, REAR LIFTING UNIT LOWER L.H.S. HOOK RETRACT HORIZONT.L.H. INWARD SHIFTING OF L. H. INNER TAMPING UNIT TAMP.TYNE L.H.OUT REAR CLOSE TAMP.TYNE R.H.REAR CLOSE ADD.LIFTING CLAMP CLOSE L.H. TAMPING, L. H. OUTSIDE, OUTER TINES, REAR

RELEASING OF SUPPORT OF TAMPING UNIT PAIR, L. H. TAMP.UNIT LIFT/LOW UNLOCK LHS. LIFT.UNIT LIFT+AUTOM.R.H. HOOK EXTEND HORIZONT.R.H. OUTWARD SHIFTING OF R. H. INNER TAMPING UNIT TAMP.TYNE L.H.INS.FRONT OPEN TAMP.TYNE R.H.INS.FRONT OPEN ADD.LIFTING CLAMP OPEN R.H. TAMPING, L. H. INSIDE, OUTER TINES, REAR

RELEASING OF SUPPORT OF TAMPING UNIT PAIR, R. H. TAMP.UNIT LIFT/LOW UNLOCK RHS. LIFT.UNIT LOWER R.H. RETRACT R.H.S. HOOK HORIZONTALLY INWARD SHIFTING OF R. H. INNER TAMPING UNIT TAMP.TYNE L.H.INS.FRONT CLOSE TAMP.TYNE R.H.INS.FRONT CLOSE ADD.LIFTING CLAMP CLOSE R.H. TAMPING, R. H. INSIDE, OUTER TINES, REAR

MASTER VALVE FRAME SUPPORT COUNTERPRESS.L.H. (LONGSLEEPER) UNLOCKING OF UNIT SHIFTING, L. H. OUTWARD SHIFTING OF R. H. OUTER TAMPING UNIT TAMP.TYNE L.H.INS.OUT FRONT CLOSE TAMP.TYNE R.H.INS.REAR OPEN ADD.LIFTING L.H. CLAMP TO LEFT TAMPING, R. H. OUTSIDE, OUTER TINES, REAR

MAIN SLIDE, WHEEL / FRAME SUPPORT UNLOCKING OF LIFTING UNIT R. H. COUNTERPRESSURE (LONG SLEEPER) UNLOCKING OF UNIT SHIFTING, R. H. INWARD SHIFTING OF R. H. OUTER TAMPING UNIT TAMP.TYNE L.H. INS.REAR CLOSE TAMP.TYNE R.H.INS.REAR CLOSE ADD.LIFTING L.H. CLAMP TO RIGHT AIR COND. SUPPLY ON, CABIN 3

PEXMBI3.1 TRANSFER PROGRAM - B50


PEXMBI4.1 TRANSFER PROGRAM - B4
PEXMBI5.1 TRANSFER PROGRAM - B5

PROGRAM P600
POWER SUPPLY SYSTEM
SEE

BOARD SELECTION BOARD SELECTION BOARD SELECTION


TIME BOARD DESIGNED AS I/O CONTROL.
BOARD NO:
WITH TIME CARD 1F

YELLOW
YELLOW RED

RED
TIME TIME
LED-TEST RUNS ELAPSED

WATCH-DOG-P.C.B.
INPUT NO.
0-9
TAMPING TIME 1

PROGR.START CA 0.6SEC DELAY

TIME BOARD

I/O BOARD
PROCESSOR BOARD
PCB: TAMPING TIME 2 PCB:

EXTENSION TIME
HOOK L.H.

INPUTS

MICROCONTROLLER SUBROUTINES

MICROCONTROLLER TIME BOARD


EXTENSION TIME
HOOK R.H.
LED TEST ENABLED

"SB" ADDR.
WATCH DOG "OK"
LIFTING UNIT
LOWERING TO BE DELAYED

WATCH DOG BYPASSED

BOARD NO:
UNIT LIFT
TO BE DELAYED

"SB" ADDR.
OUTPUT NO.
SEE
EMERGENCY STOP UNIT
AUTOMATIC SQUEEZING START
SQUEEZING START

HIGH=READING

TIME-POT
0.2-3.5SEC.

OUTPUTS

CABLE TO ALC-INTERFACE (COM 3)


SUB 1 = ROUTINE 00-07 TIME 1 = TIME 08-0F
INTERMEDIATE PLUGS IN B4
BUT TIME 08.09
SEE IS USED AS SUB-ROUTINE
ALC-CONNECTION DIAGRAM (SET MINIMUM TIME)

SEE
MBI MODULAR SET

CONTROL PLUS 24V

EXAMPLE EXAMPLE
INPUT 'X' OUTPUT Q
(NEGATIVE) (NEGATIVE)

BOARD GROUP 0 BOARD GROUP 1 FROM TO


I/O CARDS TERMINALS
PCB ITEM PCB ITEM

EXAMPLE
POWER CARD EK-664P-00B)02B)

POWER OUTPUT QL162


POWER CARD EK-664P-00B)02B)

PROTECTIVE CIRCUITS FOR


(-SIGN.) (+SIGN.) ALL SOLENOID SLIDES

(POWER PLUS 24V) (POWER PLUS 24V)


(SEE SUPPLY) (SEE SUPPLY)

POWER OUTPUTS (ALL OUTP. ARE CONN. TO CLAMPS)

PROGRAM IN-OUTPUT
SEE
ENGINE CONTROL SEE
SAFETY SYSTEM
DRIVER'S CONTROL DESK
REAR
DRIVE PERMISSION

DRIVER'S CONTROL DESK


FRONT

FRONT REAR
STEP DRIVE KEY

SEE
SAFETY SYSTEM
REVERSING SIGNAL FORWARD SIGNAL CLEARANCE GEAR HOLDING CIRCUIT
COUPLING AID
ZF ON

RED RED
DISPLAY WHITE WHITE
BROWN SEE BROWN
SEE LIGHTING
BLACK LIGHTING BLACK
GREEN GREEN

STANDSTILL MACH. BRAKE PRESSURE >80%


SEE BRAKE CIRCUIT 2
CWS POWER SUPPLY
DRIVE DIRECT. SWITCHING
SIGNAL
IDLING REVS
FOR TRAVEL TO TAKE UP DUTY BRAKE PRESSURE >80%
ETCS DRIVING ENABLING BRAKE CIRCUIT 1
BRAKE PRESSURE >80%

ETCS BYPASSED

SEE
ETCS SYSTEM
POSITION
FUNCTION

PUSH-BUTTON SWITCH PUSH-BUTTON SWITCH

COUPLING AID
REVERSE

MEAS.DRIVE 1.GEAR

OUTPUT

ENGINE SPEED SENSOR

COUPLING AID
TURBINE WORKING DRIVES

CONTROL
FOR ZF 1
ANTI GAS
WHEN SWITCHING

DISPLAY
SHIFT INTERLOCK

DISPLAY
CONVERTER CLUTCH ON

CONVERTER CLUTCH ON ZF-DRIVE 1/2


ON

* ORIGINAL ZF, 1ST GEAR (MEAS. RUN)

REVERSE FORW.
GEAR

WK ON SIGNAL (GAS REDUCTION)


(SEE PROGRAMME CONTROL)
ZF-POWER SHIFT TRANSMISSION
SEE
ENGINE CONTROL

SEE
WORKING-MODE LIGHTS

EMERG. LIGHT
WHITE
RED
DC/DC CONVERTER

HEADLIGHT HEADLIGHT TAIL LIGHT TAIL LIGHT BRAKE LIGHT NOTE HOLDER ILLUMINATION
REAR L.H. REAR R.H.S. REAR L.H. REAR R.H.S. REAR DRIVER’S CONTROL DESK REAR
ON ON ON ON ON

INSTRUMENTATION ILLUMINATION
PREPARATION SEE SEE SEE
RADIO LIGHTING, PART 2 WARNING INSTALLATION

SOCKET

SWITCHING TO HIGH BEAM SWITCHING TO HIGH BEAM REAR L.H. REAR R.H.S.
REAR L.H. REAR R.H.S.

HEADLIGHT TAIL LIGHT BRAKE LIGHT TAIL LIGHT BRAKE LIGHT

SEE SEE
ENGINE CONTROL ENGINE CONTROL

SEE
WORKING-MODE LIGHTS

EMERG. LIGHT
WHITE
RED

DC/DC CONVERTER

HEADLIGHT HEADLIGHT TAIL LIGHT TAIL LIGHT BRAKE LIGHT NOTE HOLDER ILLUMINATION
FRONT L.H.S. FRONT R.H.S. FRONT L.H.S. FRONT R.H.S. FRONT DRIVER'S CONTROL DESK FRONT
ON ON ON ON ON

INSTRUMENTATION ILLUMINATION
SEE PREPARATION SEE
WARNING INSTALLATION RADIO LIGHTING, PART 2

SOCKET

SWITCHING TO HIGH BEAM SWITCHING TO HIGH BEAM FRONT L.H.S. FRONT R.H.S.
FRONT L.H.S. FRONT R.H.S.

HEADLIGHT TAIL LIGHT BRAKE LIGHT TAIL LIGHT BRAKE LIGHT


LIGHTING, PART 1
BOARD SELECTION SEE
ENGINE CIRCUIT

BOARD SELECTION
I/O BOARD
0D (24V SYST.)

MBI(MULTI-BOARD INTERF.)OVER SCAN BUS


BOARD NO:

PROGR.START CA 0.6SEC DELAY

I/O BOARD EK-653P/S-00A (02A)


PROCESSOR BOARD
SEE BOARD SELECT

LED YELLOW
(STANDARD) INPUTS
INPUTS

DC/DC POWER SUPPLY 3A


OUTPUTS

"SB" ADDR.

LED RED
I/O ADR.

I/O ADR.
9 POL.SUB-D (SOCKETS)
CONN. IN PLUG 5 TO 9
FRONT PLUG FOR PC
"SB" ADDR.

HIGH=READING OUTPUTS
2M PC CABLE
E. G.: EL-T2154.00

(5V SYSTEM)

(POWER ENABLING)
SEE IO-2

SEE
PROGRAM I/O
FROM
I/O CARDS TO
TERMINALS
POWER PCB EK-664P-00A(02A)

BOARD GROUP 4

PCB ITEM

(-SIGN.) (+SIGN.)
MBI WIRE STRAP

SEE SEE SEE SEE SEE


EMERGENCY STOP UNIT EMERGENCY STOP UNIT EMERGENCY STOP UNIT EMERGENCY STOP UNIT EMERGENCY STOP UNIT

SEE
LIGHTING -L-2
L. H. ROLLER CLAMP

L. H. ROLLER CLAMP

ROLL.CLAMP R.H.

ROLL.CLAMP R.H.
OUTSIDE OPEN

OUTSIDE OPEN
INSIDE OPEN

INSIDE OPEN

PROGR. NO: PEXMBI3.1


MBI MODULE SET B3
TERMINAL

BLACK
COMPUTER MEASUREMENT SYSTEM
RED
PLUG SEE KHR LASER CONTROLLER
BLUE

LIN.TRANSD.
TO AUTOMATIC TRACKING OF AGGREGATE
GREEN

INDIC.LIFTING
TENSIONING TROLLEY FRONT

SEE DAR
+=LIFT
ANALOGUE INPUT 1 OF 16 ANALOGUE INPUT 1 OF 16 RAMP MODE - =LINING R.H. ANALOGUE INPUT 1 OF 16 PROBE FAULT
LEVELL.TRANSD.L.H. -=CHORD TO RIGHT

ADAPTER FOR S.ELEV.CONTR.


GREEN N-CONTR.RUN
S.ELEV.CONTR.RUNS L-CONTROLLER RUN
POSITION

- = UP L.H.S. +=LIFT INPUT FOR


PENDULUM SEE DAR VERSINE FREE
MEASUREMENT

ADDRESSES

ADDRESSES

ADDRESSES
DISPLACEMENT BY DISTANCE VALID NIVELL.TRANSD.R.H. MANUALLY
IND.: L. H. LIFTING FOLLOWING TO LEFT
TRANSDUCER

DIGITAL OUTPUTS
DIGITAL OUTPUTS
ALC14

DIGITAL OUTPUTS
+=LIFT
S.ELEV.ACT.POS.FRONT TIGHT.TR.(ALC)
PROBE FAULT IND.: R. H. LIFTING FOLLOWING TO RIGHT
DIGITAL INDICATOR (G12)
+- 5MM 0-ADJUSTING L.H.
+=LIFT
EXCESS LIFT>1 MM LH VERSINE F.LINING POS. +=R.H. LINING
FREE
S.ELEV.NOM.POS.TIGHT.TROLL.FRONT F.TRANSD.L.H.

MC-N-CONTROLLER EK-638MC-00b/175-14F
+ = LEFT HIGH EXCESS LIFT>1 MM RH
FREE +- 5MM 0- ADJUSTING R.H.
LIFTING +5 MM (L. H. OR R. H.) F.TRANSD.R.H. LIN.VALUE POS.
FRONT
PROBE FAULT
S.ELEV.NOM. WORK.POS. FREE
(OR SUPEREL..>4MM)

MC-R-CONTROLLER EK-638MC-00b/176-14F
FREE

ADAPTER FOR LEVELLING-CONTROLLER


MC-U-CONTROLLER EK-638MC-00b/174-14F
BUZZER BUZZER DIGITAL INDICATOR (G2) BUZZER

ANALOGUE OUTPUTS
YELLOW
+=LIN.R.H.

ANALOGUE OUTPUTS

ANALOGUE OUTPUTS
START/END RAMP
DIGITAL INDICATOR (G1)
(READY TRACK)^TARGET SUPERELEVATION, REAR SENSOR SETTLEM.VALUE
+ = LEFT HIGH 2XSERIES - =LIN.R.H.
+=LIFT FROM N CONTROLLER (N30)
MODE 1
TO R CONTROLLER (R30)
SUPER ELEV.SYST.ENABLE LEVEL.SYST.ENABLE
INPUT MAN.
WORKING POSITION +- 5MM 0-ADJUSTING
FREE
LINING SYSTEM ENABLE
DIGIT.INDIC.(9G6) BASE LIFTING
S.ELEV. L.H. MAN. LIFT L.H. FREE MAN.LINING L.H.
FRONT
(LIFT.+LOW.=AUTOM.) (L.H.+R.H.=AUTOM.)

ADAPTER FOR LINING-CONTROLLER


DIGITAL INPUTS

DIGITAL INPUTS

DIGITAL INPUTS
FREE FREE
S.ELEV.NOM. MAN.
LEV,A.LIN.START ALC22 MANUAL LOWER L.H. MAN.LINING RIGHT
BASE LIFT FRONT LINING VALUE POS.FRONT(LASER)
SATCOM MODE SATCOM MODE (SEE LASER 7U1/D SATCOM MODE
FREE +=LIFT FREE FREE
- =LIN.R.H.
SEE DISTANCE SIMULATION (4B28)
SEE ALSO N35,R35 REVERSE DRIVE ALC20 REVERSE DRIVE
- = UP L.H.S. (SEE U CONTR.U35) (SEE U CONTR.U35)
REVERSE DRIVE VERSINE LINING POS.(ALC)
- =LIN.R.H.

SETTLEM.VALUE MANUALLY LIFTING R.H.S. 4 POINT LINING ON


ALC21 FREE
MODE 2
LIN.VALUE POS.FRONT(ALC)

DISTANCE PULSES (5 IMP./M)

DISTANCE PULSES (5 IMP./M)


ALC27 (LIFT.+LOW.=AUTOM.) (SEE U CONTR.U37)
- =LIN.R.H.
DISTANCE PULSES (5 IMP./M)

CONTACT PRESS. R.H. CONTACT PRESS. R.H.


PENDULUM TO RECORDER LOW.VALUE IN CURVES
SEE ALSO (R37) LOWER=-100 MV/MM MANUAL LOWER R.H.

- = UP L.H.S. YE YE
YE
WORK. POS. FOLLOWING TRANSD.REAR
MIDDLE FEELER ROD
REAR FEELER ROD

LEFT NIVEL.CORR.FROM S.ELEV.CONTR.(U62)


(READY TRACK)
POSITION

PENDULUM +=LIFT

LEFT NIVELL.CORR.TO N-CONTR.(N21)= -= CHORD TO THE RIGHT


RIGHT NIVELL.CORR.F.S.ELEV.CONTR.(U67)
ALIGNED SATELLITE TRANSDUCER FOR N AND U CONTR. N20,U20
(MIN/MAX)
RIGHT NIVELL.CORR.TO NIVELL.CONTR.(N22) SERVO AMPLIFIER, LEVELLING FREE
50MV/MM +=TO LIFT
BASE LIFT SUM FOR EV.INDIC.
MIN-MAX (MAX=50%FROM S.ELEV.-DIFF.FRONT) FREE
SEE INDICATION SYSTEM
SETTLEM.COMP. + = RIGHT DOWN
S.ELEV.DIFF.WORK.POS.
FREE
OVERPRESSING
(ON/OFF)

+= R. H. RAIL LOW OVER-SLEWING VALUE


S.ELEV.DIFF.SETTL.COMP.
(U20 IS NOT OCCUPIED)
+ =LINING R.H.
(U16 IS NOT OCCUPIED)
+ = RIGHT DOWN LEVELL.INDIC. L.H. LEVELLING INDICATOR, R. H. S.

ANALOGUE OUTPUTS
(U17 IS NOT OCCUPIED) S.ELEV.DIFF.FINAL TRACK + = LIFTING + = LIFTING

ANALOGUE OUTPUTS
LINING VALUES IN WORK.POS.
CHORD FOLLOWER BY -=FOLLOW-UP TO

ANALOGUE OUTPUTS
(U21 IS NOT OCCUPIED) UNIT FOLLOWING CONTROL TO THE LEFT SIDE

(U22 IS NOT OCCUPIED)


(MIN/MAX) - =LIN.R.H.
-=LIFT -=LIFT SERVO AMPLIFIER, LINING
(U23 IS NOT OCCUPIED)
(IND.INSTR.) (IND.INSTR.) (IND.INSTR.)
(U24 IS NOT OCCUPIED) S.EL.DIFF.FINAL TRACK FOR RECORD.
40MV/MM +=DOWN R.H.
(U25 IS NOT OCCUPIED) SERVOVALVE, L. H. LEVELLING SERVOVALVE, R. H. LEVELLING SERVO VALVE LINING
LIFT VALUE L.H. FOR RECORDER
ALC10
ALC12 FREE
(=BASE LIFTING+S.EL.DIFF.FRONT) LIN.SUM.VALUE F. ALC-RECORD.FUNCT.
SETTL.COMP.MODE LEVELL.VALUE L.H. F.ALC-RECORDING FUNCTION LEVELL.VALUE R.H. F.ALC-RECORDING FUNCTION
MODE 1 MODE 2 LIFT VALUE R.H. FOR RECORDER 90MV/MM +=TO LIFT 90 MV/MM+=LIFTING

S.ELEV.DIFF.INDIC.FRONT ANALOGUE INPUTS

(SEE U CONTR)
S.ELEV.DIFF.INDIC.WORK.POS. S.ELEV.NOM.(SUM)F.INDIC.WORK.POS.
SEE INDICATION SYSTEM
S.EL.DIFF.INDIC.BEHIND MACH.
PULSE GENERATOR 10 HZ
DISTANCE PULSES (5 IMP./M)

BACK-UP WARNING
FORWARD SIGNAL
REVERSE
FORW.
DISTANCE TRANSDUCER CONNECTION (4U8) EXT.MEAS.INPUT PUSH-BUTTON
YE

DISPLAY/TERMINAL(4U35) DIST.SIMULATION
WHITE

CMS SYSTEM

0D SIGN.
RESET RED
RED

SEE
ENGINE CIRCUIT

FORW.

SIMUL.MODE
REV.
WORKING MODE
ON

0D(INP.) SEE ALC CONNECTING PLAN


SEE
DC/DC-CONVERTER

ENGINE CIRCUIT

(FOR R AND LA CONTR.) (FOR RECORDER) (FOR N AND U CONTR.)


RESERVE Q48B
DC/DC-CONVERTER DC/DC-CONVERTER DC/DC-CONVERTER
(BUZZER SIGNAL) MC SYSTEM U77

SENSOR FAILURE VIA SPS) Q421 SYNCHRONIZATION


RED

BUTTON
0D. (OUTP.) CONN.FOR SCOPE GENERAL FAILURE OF SPS Q42F WARNING BUZZER BUZZER OFF
SCOPE
ALC SYST. E83

(DIRECT BATTERY) BOTH PUSH-BUTTONS OPERATED


BUS BAR SS

BLACK SYNCHRO ENABLE

RED
RED

RED
BLUE

CM5

PROGRAM

COMPUTER
AUTOMATIC
SEE SEE SEE

GUIDING
LINING CONTROLLER ADAPTER LINING CONTROLLER ADAPTER LEVELLING CONTROLLER ADAPTER DIGITAL DISPLAY

MULTIPLEX ANALOGUE CONTR.

= SEE INDICATION SYSTEM


DIGITAL INDICATIONS
= SEE ALC-CONN.DIAGRAM
+ = LEFT LINING
= SEE PROGRAMME LOGICS
+=LIFT CMS SYSTEM

OBSERVE EXACT CROSS SECTIONS ACC. TO WIRING DIAGRAM!


INDIC.FRONT LINING ADJUST.MAN. INDIC.VERSINE MAN. INDICATION: BASIC LIFT, MANUAL
REL.CONTROL PROP LOWER LHS INS. (INACTIVE=LIFT)

REL.CONTROL PROP LOWER LHS OUT (INACTIVE=LIFT)

CONTROL OVER CAN-TERMINAL F2 SEE CWS-SYSTEM SV

TO M/C INDIC.LHS OUT


PERMISS. OF PROGR.
SEE INDICATION SYSTEM
L.H. OUTSIDE
TO M/C INDIC.LHS INS.

PROP.LOW.(LIFT) LHS OUT 0 TO +9V (0-100%)


OVERLAP(FLOW RATE=0)WHEN CA.43% PROP.LIFT LHS OUT MAX. 1.5A

ANALOGUE OUTPUTS
PROP.LOW.(LIFT) LHS INS. 0 TO +9V (0-100%)

DIGITAL OUTPUTS
UNIT TOP POS.LHS OUT PROP.LOW. LHS OUT MAX. 1.5A

UNIT POS.MIDDLE LHS OUT ACT.VALUE LHS OUT

TRANSDUCER FOR DEPTH


FREE
UNIT DOWN POS.LHS OUT

2 PROP. POWER STAGES


LOWER LIMIT

L.H. OUTSIDE

TRANSDUCER FOR DEPTH


UNIT TOP POS.LHS INS.

MICROCONTROLLER
ACT.VALUE LHS INS.

L. H. INSIDE
UNIT POS.MIDDLE LHS INS.

UNIT DOWN POS.LHS INS.

WITH CAN-BUS
LIFT LOWER
DEPTH TRANSD.ACT.VALUE LHS OUT -9V=LOWER LIM.
LOWER LEFT OUT
DEPTH TRANSD.ACT.VALUE LHS INS. -9V=LOWER LIM.
LOWERING MODE

ANALOGUE INPUTS
L.H. OUTSIDE PROP.OUTP.CURR.LOWER/LIFT CONTR.LHS OUT PROP.VALVE(MAX.1.5A)
DIGITAL INPUTS

L.H. OUTSIDE
LOWER LEFT INS.
PROP.OUTP.CURR.LOWER/LIFT CONTR.LHS INS. FIRST UNIT GROUP
PROP.LOW./LIFT COOLANT DEV.TEMP.SIGNAL
LOWERING MODE
L. H. INSIDE PERMISS. OF PROGR.
L. H. INSIDE
L.H.S.
0 TO +10V=0-500MM (20MV/MM)
LIFTING MODE, L. H. S.
OUTS. AND INS. PROP.-LOWERING

2 UNIT GROUP
BOARD NO. INDICATING
MASTER UNIT 1 (0A)

SEE
FOR LOWERING: SHORT BRAKE RAMP PROP.LIFT LHS INS. MAX. 1.5A
BRAKING RAMP
YE PROP.LOW. LHS INS. MAX. 1.5A

LOWER MODE LHS OUT


SMALL RESISTANCE
MIDDLE RESISTOR
HIGH RESISTANCE
SLOWLY STOP AND GO MODE GROUND DIRECTLY OF SUPPLY

LOWER MODE LHS INS.


SMALL RESISTANCE
DIRECT CONN.TO GROUND
MIDDLE RESISTOR SEE CWS-SYSTEM SV LIFT LOWER
(TO 0A .0 MV POSSIBLE)
HIGH RESISTANCE
SLOWLY STOP AND GO MODE
PROP.VALVE(MAX.1.5A)
LFTING MODE LHS L. H. INSIDE
NOM.VAL.1 LIFT POS.
NOM.VAL.2 LIFT POS. NOM.VAL.TAMP.DEPTH
(INDIC.OVER DISPLAY)
NOM.VAL.3 LIFT POS.
SLOWLY LIFT IN END POS.

LIFT = LOWER

SLOWLY GO AND STOP MODE ON:


UPON SIGNAL LOWER UNIT,SLOWLY LOWERING OF UNIT
IF NO SIGN.UNIT LOWER=STAND STILL OF UNITS
SLOWLY GO AND STOP MODE OFF:FURTHER WITH NORMAL COURSE

RELAY CONTROL, PROP. LOWERING, R. H. OUTSIDE (INACTIVE=LIFT)

REL.CONTROL PROP LOWER RHS INS. (INACTIVE=LIFT)

CONTROL OVER CAN-TERMINAL F2 SEE CWS-SYSTEM SV

TO M/C INDIC.RHS INS.


PERMISS. OF PROGR.
SEE INDICATION SYSTEM
INSIDE R.H.
TO M/C INDIC.RHS OUT

PROP.LOW.(LIFT) RHS INS. 0 TO +9V (0-100%)


OVERLAP(FLOW RATE=0)WHEN CA.43% PROP.LIFT RHS INS. MAX. 1.5A
ANALOGUE OUTPUTS

PROP.LOW.(LIFT) RHS OUT 0 TO +9V (0-100%)


DIGITAL OUTPUTS

UNIT TOP POSITION R.H.S. INS. PROP.LOW. RHS INS. MAX. 1.5A

UNIT POSITION MIDDLE R.H.S. INS.


ACT.VALUE RHS INS.
TRANSDUCER FOR DEPTH
FREE

UNIT DOWN POSITION R.H.S. INS.


2 PROP. POWER STAGES

LOWER LIMIT
TRANSDUCER FOR DEPTH
INSIDE R.H.

UNIT TOP POSITION R.H.S. OUT


MICROCONTROLLER

ACT.VALUE RHS OUT


R.H. OUTSIDE

UNIT POSITION MIDDLE R.H.S. OUT

UNIT DOWN POSITION R.H.S. OUT


WITH CAN-BUS

LIFT LOWER
DEPTH TRANSD.ACT.VALUE RHS INS. -9V=LOWER LIM.
LOWER RHS INS.
DEPTH TRANSD.ACT.VALUE RHS OUT -9V=LOWER LIM.
LOWERING MODE
ANALOGUE INPUTS

INSIDE R.H. PROP.OUTP.CURR.LOWER/LIFT CONTR.RHS INS. PROP.VALVE(MAX.1.5A)


INSIDE R.H.
DIGITAL INPUTS

LOWER RHS OUT


PROP.OUTP.CURR.LOWER/LIFT CONTR.RHS OUT SECOND UNIT GROUP
PROP.LOW./LIFT COOLANT DEV.TEMP.SIGNAL
LOWERING MODE
R.H. OUTSIDE PERMISS. OF PROGR. R.H.S.
R.H. OUTSIDE

0 TO +10V=0-500MM (20MV/MM)
LIFTING MODE, R. H. S.
OUTS. AND INS. PROP.-LOWERING
BOARD NO. INDICATING
MASTER UNIT 2 (-10V)
FOR LOWERING: SHORT BRAKE RAMP PROP.LIFT RHS OUT MAX. 1.5A
BRAKING RAMP SEE
1. UNIT GROUP
YE PROP.LOW. RHS OUT MAX. 1.5A

LOWER MODE RHS INS.


SMALL RESISTANCE
MIDDLE RESISTOR
HIGH RESISTANCE
SLOWLY STOP AND GO MODE GROUND DIRECTLY OF SUPPLY

LOWER MODE RHS OUT


SMALL RESISTANCE
DIRECT CONN.TO GROUND
MIDDLE RESISTOR SEE CWS-SYSTEM SV (TO 0A .0 MV POSSIBLE) LIFT LOWER
HIGH RESISTANCE
SLOWLY STOP AND GO MODE
PROP.VALVE(MAX.1.5A)
LIFTING MODE RHS R.H. OUTSIDE
NOM.VAL.1 LIFT POS.
NOM.VAL.2 LIFT POS.
NOM.VAL.3 LIFT POS.
SLOWLY LIFT IN END POS.

LIFT = LOWER READOUT SYSTEM

PROGRAM CONTROL
SLOWLY GO AND STOP MODE ON:
UPON SIGNAL LOWER UNIT,SLOWLY LOWERING OF UNIT CWS PROP. CONTROL, UNIT LOWERING
IF NO SIGN.UNIT LOWER=STAND STILL OF UNITS
SLOWLY GO AND STOP MODE OFF:FURTHER WITH NORMAL COURSE
CONTROL OVER CAN-TERMINAL F1 SEE CWS-SYSTEM SV

SPEEDOMETER SPEED MODE


ANALOGUE INPUT 1 OF 16 > SPEED 1
> SPEED 2
> SPEED 3
SPEED MODE
> SPEED 4
SPEED LIMIT SIGNALS

ADDRESSES
TO PROGRAM CONTROL > SPEED 5
> SPEED 6

DIGITAL OUTPUTS
> SPEED 7
FREE

FREE

FREE
SERVO PUMP 1 +-9V=60MA

FREE

ANALOGUE CONTROLLER EK-638MC-00B/184F


SERVO PUMP 2 +-9V=60MA

BUZZERSIGNAL

ANALOGUE OUTPUTS
FREE

FREE

FREE
PRESELECT DRIVE FORW.

FREE PRESELECT DRIVE REV.

FREE COMMON WITH DRIVE ENABLE SIGNAL


DRIVING ENABLING
DRIVING OPERAT.MODE

DIGITAL INPUTS
FREE
TRANSFER TRAVEL DRV.1
TRANSFER TRAVEL DRV.2
PLOUGHING 1
SEE
COUPLING AID
DRIVING OPERAT.MODE

DRIVING CONTROLLER ADAPTER


WORKING1
WORKING2
SWEEPING OPERAT.
FREE

YE SEE CWS-SYSTEM SV

SEE
CWS POWER SUPPLY
FREE
SEE WORK.DRV.SPEED(MEAS.WHEEL)
CWS POWER SUPPLY
FREE

SEE
CWS POWER SUPPLY MACHINE DRIVE SPEED(TACHO) FREE

FREE

FREE

SERVO VALVE PUMP 1


FREE

SEE
CWS POWER SUPPLY MAIN ENGINE SPEED

ANALOGUE INPUTS
FREE

SERVO VALVE PUMP 2


FREE

FREE

SERVO VALVE PUMP 3


FREE

FREE

SERVO VALVE PUMP 4


FREE

= INDICATION SYSTEM

= PROGRAMME LOGICS

SEE
CWS POWER SUPPLY

CWS DRIVING-MODE CONTROL


FOR SERVICE MODE DISCONNECT THE CONNECTING PLUG
AND PLUG IN THE EXTERNAL EMERGENCY-OFF BOX
WHEN THE SERVICE WORK HAS BEEN FINISHED, RE-CONNECT THE PLUG
TO RESTORE THE EMERGENCY-OFF SERIAL CONNECTION.

SIAX.
(EXTERNAL EMERGENCY
OFF BOX ACTIVE)
> PROGRAM X320

EMERGENCY-STOP

EMERGENCY STOP BOX

+ 2X SOCKET ELB-T00-00065

SIAX.
(EXTERNAL EMERGENCY
OFF BOX ACTIVE)
> PROGRAM X320

SUPPLY
SEE SEE

POWER
RESERVE RESERVE

SEE
SUPPLY
ENGINE CIRCUIT I/O DIAGRAM

MBI MODULE SET B5

MBI MODULE SET B3

MBI MODULE SET B3


CWS DRIVING-MODE CONTROL EMR ELECTRONIC ENGINE CONTROL

SUPPLY, POWER

SUPPLY, POWER

SUPPLY, POWER
CWS DRIVING-MODE CONTROL
SEE SUPPLY, POWER ELECTRONICS

MBI MODULE SET B4


MBI MODULE SET B3

ENGINE CONTROL
SUPPLY, POWER

EMR- ELECTRONIC
SEE
SEE
EMERGENCY-STOP
DRIVER'S CONTROL DESK FRONT
CABIN 1

CONTACT TO FRONT EMERGENCY BRAKE


EMERGENCY-STOP
SIGNALLING BOX AFTER ACTIVATION OF AN ENGINE STOP BUTTON
MACH.FRONT RHS TURN THE IGNITION/STARTER SWITCH OFF OR
CHANGE DRIVER’S DESK BEFORE STARTING CONTACT TO REAR EMERGENCY BRAKE SEALED
BEFORE STARTING AGAIN
SEE EMERGENCY DRIVING ON
EMERGENCY-STOP ENGINE CIRCUIT
SIGNALLING BOX
MACH.FRONT LHS

SEALED
SAFETY BRAKE VALVE
ACTIV
SAFETY BRAKE VALVE
EMERGENCY-STOP
WORKSTATION BY-PASS
CABIN 2
SAFETY BRAKE ACTIVE

EMERGENCY-STOP
SIGNALLING BOX DRIVER'S CONTROL DESK REVERSING COCK
LIFT.UNIT R.H. CHANGE SAFETY BRAKE VALVE

COMPRESSOR, BRAKE PRESSURE > 3.6 BAR


EMERGENCY-STOP
SIGNALLING BOX

TRANSFER TRAVEL
TRANSFER TRAVEL
LIFT.UNIT L.H.

WORKING ON
FRONT, ON

REAR ON
EMERGENCY-STOP
OPERATOR'S PANEL

MOTOR EMERGENCY BUTTON


CABIN 3 TIME DELAY
0.5 SEC.

EMERGENCY-STOP
SIGNALLING BOX
MACHINE REAR RIGHT

SEE
ZF-DRIVING CONTROL
EMERGENCY-STOP
SIGNALLING BOX
MACHINE REAR LEFT
CUT-OFF VALVE CUT-OFF VALVE
WORKING FRONT REAR
MODE
EMERGENCY-STOP ON
DRIVER’S CONTROL DESK REAR SEE
ENGINE CIRCUIT
CABIN 3 SPRING ACTUATOR
SUPPLY BEHIND MAIN SWITCH

SEE

IN BRAKE PANEL
LIGHTING, PART 1

GREEN RED
RESET
SAFETY
SYSTEM

LOGIC

SEE
EMR- ELECTRONIC ENGINE CONTROL
SAFETY RELAY EL-T7178 SPRING LOADED BRAKE
RELEASED

APPLY BRAKE
RELEASE
SAFETY SYSTEM
SEE
ENGINE CIRCUIT
CABIN

SEE ENGINE SYSTEM

SEE ETCS2 SEE BELOW

METAL PROTECTIVE HOSE IN TRACK AREA

(PROVIDE BORE M25X1.5)


(IF POSSIBLE RIGHT INTO THE CABIN)
LENGTH RG214 7.5M/15M/22.5M
SUPPLY

SCREWED CONNECTION
TERMINAL SLEEVE

REDUCTION
CU RING
HOSE
GREY

PINK

GREEN

CONNECTION

CONNECTION
YELLOW BROWN
PINK
BROWN GREY
WHITE

GY

BR
PI
GREY

PINK

GREEN

BALISEN TRANSFER UNIT


CONNECTION

CONNECTION

PROVISION
BROWN
YELLOW
PINK
MAX. CABLE LENGTH BETWEEN EVC AND BTM AERIAL 14.6M

CONNECT METAL CASING SCREEN WITH STRAIN RELIEF


BROWN GREY

FITTED BEHIND AXLE 1

KOAX
WHITE

GY

BR
PI
YELLOW

YELLOW

SCREEN VIA PLUG!!


BROWN

BROWN
GREEN

GREEN

BROWN
WHITE

WHITE

BALISEN AERIAL
GREY

GREY
PINK

PINK

BLUE BROWN
PINK
GREY
(FOR ETCS)

PROVISION
KOAX RIGHT
GY

GY
BR

BR
PI

PI
BROWN
PINK
CONNECTING PLUG GREY

(PROVIDED BY THE COSTUMER)

GY

GY
BR

BR
PI

PI
(PROFIBUS SCOPE OF SUPPLY)
L.H.S. R.H.S.
SPEED SPEED
TRANSDUCER TRANSDUCER
FITTED AT THE MAIN AIR PIPE! (PROFIBUS SCOPE OF SUPPLY)

TERMINATORS
TERMINATION

BARE + TOOTHED DISK, CABLE LUG, WASHER, SCHNORR DISK


IF POSSIBLE, FIT ON TWO DIFFERENT IDLE AXLES!

CABIN

LOUDSPEAKER LOUDSPEAKER
GREY GREY
GY GY
PINK PINK
PI PI
PI GR GREEN GREEN GR PI
GY YE YELLOW YELLOW YE GY
BR BROWN BROWN BR

FITTED ON REAR BRAKE CONTROL PANEL! FITTED ON FRONT BRAKE CONTROL PANEL!

SEE ABOVE SEE ABOVE

ETCS LEVEL 1
SEE SEE
ENGINE CIRCUIT ENGINE CIRCUIT

SEE
LIGHTING
PART 1

SEE WORKING-MODE LIGHTS

RESERVE RESERVE RESERVE RESERVE

AMMETER AND VOLTMETER


SUPPLY FOR

INTERCOM SYSTEM
PILOT DRIVER

PANEL LIGHT

CABIN LIGHT

SEE
INOMA FILTER
SOCKET

SOCKET

REAR
FRONT

WIPER WIPER WASHING UNIT CABIN LIGHT INOMA FILTER FAN PANEL LIGHT READING LAMP CABIN LIGHT INTERIOR LIGHT FAN
FRONT TOP FRONT TOP REAR CABIN 3 REAR Zöllner SYSTEM CABIN 3
L.H.S. R.H.S.

SEE SEE SEE


ENGINE CIRCUIT ENGINE CIRCUIT ENGINE CIRCUIT

SEE
LIGHTING
PART 1

SPRING-LOADED BRAKE SUPPLY

SEE
SEE SAFETY SYSTEM DRAWING
WIPER-WASHER DEVICE
WASHING UNIT
PANEL LIGHT

CABIN LIGHT

INOMA FILTER INOMA FILTER


SOCKET

SOCKET

WIPER WIPER WASHING UNIT WORKING MODE WASHING UNIT WIPER INOMA FILTER FAN THERMOSTAT
VENTILATOR SLIDE-IN VENTILATION INOMA FILTER CABIN LIGHT READING LAMP FAN
FRONT TOP FRONT TOP FRONT AND CABIN LIGHT FRONT FRONT FRONT CONTROL DESK CONTROL CABINET CABIN 2 CABIN 2 CABIN 2
L.H.S. R.H.S. TOP CABIN 1 BELOW BELOW FRONT BELOW

LIGHTING, PART 2
ATTENTION!
MICROPHONE AND LOUDSPEAKER WIRING TO BE SEPARATED
FROM POWER AND FREQUENCY SIGNAL LINES (B+,W,..ETC)

HEAD SET

NOT INCLUDED

OF DELIVERY
IN SCOPE
SCREEN IN
IMMEDIATE VICINITY
CONNECTOR TJT120 OF EL-T631.01/G
EXTERIOR INTERCOM STATION
IN WARN BOX
MACH.MIDDLE RIGHT
(LIFTING UNIT)

TAMPING DIRECTION

OPERATOR’S DESK, CABIN 2 (B152)


OPERATOR'S PANEL FRONT B112

OPERATOR'S DESK, REAR B51


CONNECTOR TJT120

DRIVING DESK FRONT B11

REAR DRIVING DESK B5


EXTERIOR INTERCOM STATION

INTERCOM BUTTON

INTERCOM BUTTON

INTERCOM BUTTON

INTERCOM BUTTON

INTERCOM BUTTON
IN WARN BOX
MACH.MIDDLE LEFT
(LIFTING UNIT)

DRIVER'S CONTROL DRIVER’S CONTROL


HEAD SET

!! STRUCTURE INSULATED!!

!! STRUCTURE INSULATED!!

!! STRUCTURE INSULATED!!

!! STRUCTURE INSULATED!!
DESK FRONT OPERATOR'S DESK OPERATOR'S DESK DESK REAR
CABIN 1 CABIN 2 CABIN 2 CABIN 2

! SEPARATE CABLE DUCT TO LOUDSPEAKER !


! SEPARATE CABLE DUCT TO MICROPHONE !
SEE LIGHTING DEV.

! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT


TO LOUDSPEAKER !

TO LOUDSPEAKER !

TO LOUDSPEAKER !

TO LOUDSPEAKER !
AMPLIFIER OUTPUT ON
AMPLIFIER OUTPUT

(SEE PROGRAM) (SEE PROGRAM) (SEE PROGRAM) (SEE PROGRAM) (SEE PROGRAM)
AUDIO INPUT

INPUT FOR

RADIO ADAPTER
INTERCOM BUTTON
CABIN 1 (B11,B111)
SEE ZF GEARBOX
INTERCOM BUTTON
CABIN 3 (B5)

INTERCOM BUTTON
CABIN 2 (B152)

INTERCOM BUTTON
CABIN 3 (B51)

EXTERNAL INTERCOM ACTIVE

INTERCOM BUTTONS 1-7


USE THIS JUMPER TO SWITCH BETWEEN 3:1
APPROX. (DEFAULT SETTING, JUMPER OPEN)
AND 1:1 (JUMPER SET) FOR VOLUME COMPRESSION.

DEFAULT SPEED FOR AUTOMATIC AMPLIFICATION


ADJUSTMENT. SELECTION BETWEEN "SLOW"
(DEFAULT) AND "FAST". "SLOW" IS RECOMMENDED
FROM AMP.

FOR LANGUAGE APPLICATIONS.

USE THIS JUMPER TO SET THE BACKGROUND


NOISE SUPPRESSION THRESHOLD.
THE DEFAULT SETTING IS "LOW".

THE DEFAULT SETTING OF BASIC AMPLIFICATION


IS JUST ABOVE THE L. H. LIMIT (9 O'CLOCK APPROX.)
INCREASE THE SET VALUE ONLY MODERATELY AND
ONLY IN EXCEPTIONAL CIRCUMSTANCES.
FOR NORMAL VOLUME ADJUSTMENT
PLEASE USE "VOLUME".
! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT

! SEPARATE CABLE DUCT


FROM MICROPHONE !

FROM MICROPHONE !

FROM MICROPHONE !

FROM MICROPHONE !
SEE SCREEN BAR

SEE SCREEN BAR

SEE SCREEN BAR

SEE SCREEN BAR


CABIN 2 CABIN 3 CABIN 3 CABIN 1
(REAR OPERATOR’S DESK) (REAR OPERATOR’S DESK) (REAR DRIVER’S DESK) (FRONT DRIVER’S DESK)
CABINET DR4.29 CABINET DR4.29 CABINET DR4.29 CABINET DR4.29
BUILT-IN LOUDSPEAKER EL-T631.02 BUILT-IN LOUDSPEAKER EL-T631.02 BUILT-IN LOUDSPEAKER EL-T631.02 BUILT-IN LOUDSPEAKER EL-T631.02

REPLACE LOUDSPEAKER IN DR4.29 WITH EL-T631.02


(IMPEDANCE 20 OHM)

INTERCOM SYSTEM
SEE ENGINE SYSTEM

RED

RED

BROWN
DIESEL FILTER
2-PIN CONNECTOR 3-PIN CONNECTOR
(FLAT PLUG) (ROUND PLUG)

BLACK
BLACK
MOTOR DRAINING SYSTEM

DIESEL FILTER

DIESEL FILTER HEATING


SEE POWER SUPPLY

TRANSMITTER P.C.B. ELW-KD0-01-MBI-1

TRANSMITTER P.C.B. ELW-KD0-01-MBI-2


MBI CARD ADDRESSING

MBI CARD 1
MBI CARD 2
MBI CARD 3
MBI CARD 4

CAN H (RED)
CAN L (BLUE)
SEE IO-2

MBI MODULAR SET B51,B52


SEE POWER SUPPLY

TRANSMITTER P.C.B. ELW-KD0-01-MBI-1

TRANSMITTER P.C.B. ELW-KD0-01-MBI-2


MBI CARD ADDRESSING
DIP SWITCH 1 DIP SWITCH 2 DIP SWITCH 3 DIP SWITCH 4
MBI CARD 1 OFF OFF OFF OFF
MBI CARD 2 OFF ON OFF OFF
MBI CARD 3 OFF OFF ON OFF
MBI CARD 4 OFF ON ON OFF

CAN H (RED)
CAN L (BLUE)
SEE IO-2

MBI MODULAR SET B151,B152


BOARD SELECTION SEE
ENGINE CONTROL

BOARD SELECTION
10B LED TEST I/O BOARD
0D (24V SYST.)

MBI(MULTI-BOARD INTERF.)OVER SCAN BUS


BOARD NO:

INPUT NO.

PROGR.START CA 0.6SEC DELAY

PROCESSOR BOARD

I/O BOARD EK-653P/S-00A (02A)


E-PROM 27C512
SEE BOARD SELECT

LED YELLOW

GREEN GREEN
(STANDARD) INPUTS
INPUTS

GREEN
OUTPUTS

"SB" ADDR.

LED RED

DC/DC POWER SUPPLY 3A


9 POL.SUB-D (SOCKETS)
CONN. IN PLUG 5 TO 9
FRONT PLUG FOR PC
"SB" ADDR.

CAN BUS
OUTPUTS
2M PC CABLE

(5V SYSTEM)

(POWER ENABLING)

SEE
PROGRAM I/O
FROM I/O CARDS
CABLE I/O PCB CONN.TO
CLAMPS

POWER CARD EK-664P-00B)02B)


MBI WIRE STRAP
BOARD GROUP 4

PCB

(-SIGNAL) (+ SIGN.)

SEE SEE
MBI MODULE SET B4
EMERGENCY STOP SYSTEM EMERGENCY STOP SYSTEM
BOARD SELECTION SEE
ENGINE CONTROL

BOARD SELECTION
10B LED TEST I/O BOARD
0D (24V SYST.)

MBI(MULTI-BOARD INTERF.)OVER SCAN BUS


BOARD NO:

INPUT NO.

PROGR.START CA 0.6SEC DELAY

PROCESSOR BOARD

I/O BOARD EK-653P/S-00A (02A)


E-PROM 27C512
SEE BOARD SELECT

LED YELLOW
SEE LIGHTING SYSTEM L-1

GREEN GREEN
(STANDARD) INPUTS
INPUTS

GREEN
OUTPUTS

"SB" ADDR.

LED RED
I/O ADR.

I/O ADR.
VENTILATOR

DC/DC POWER SUPPLY 3A


9 POL.SUB-D (SOCKETS)
CONN. IN PLUG 5 TO 9
FRONT PLUG FOR PC
"SB" ADDR.

HIGH=READING OUTPUTS
2M PC CABLE

(RESET)

(5V SYSTEM)

(POWER ENABLING)

SEE
PROGRAM I/O
FROM I/O CARDS
I/O PCB CONN.TO
CABLE CLAMPS
POWER CARD EK-664P-00B)02B)

MBI WIRE STRAP


BOARD GROUP 5

PCB ITEM

(-SIGNAL) (+ SIGN.)

SEE
EMERGENCY STOP SYSTEM

MBI MODULE SET B5


SEE
ENGINE CONTROL

SEE LIGHTING
INDICATION
LIGHTING SEE
ENGINE CONTROL

DIGITAL INSTRUMENT

USE INDIVIDUALLY SHIELDED LINE!


SHIELDED
CABLE
SEE
CWS POWER SUPPLY

SWITCHING
MOTOR INSTRUMENTS
COMBINED TRANSDUCER

COMBINED TRANSDUCER

PULSE GENERATOR

AXLE GEARBOX
AXLE 3

ZF-GEARBOX ZF-GEARBOX SPEEDOMETER TACHOGRAPH DIESEL TANK HY. OIL TEMPERATURE, TANK
CLUTCH THRUST TEMPERATURE DRIVER'S CONTROL DESK DRIVER'S CONTROL DESK DRIVER'S CONTROL DESK WORKSTATION
FRONT REAR REAR CABIN 2
DRIVER'S DRIVER'S DRIVER'S DRIVER'S
CONTROL DESK CONTROL DESK CONTROL DESK CONTROL DESK
REAR FRONT REAR FRONT

WARNING INSTALLATION
SEE
ENGINE CONTROL

SEE
ENGINE CONTROL

EXTERIOR INSIDE EXTERIOR INSIDE INSIDE EXTERIOR L.H.S. R.H.S.


TOP L.H. TOP R.H. MIRROR HEATER
PREPARATION
WINDSCREEN HEATER FRONT
SEE
ENGINE CONTROL

SEE
ENGINE CONTROL

DOOR INSIDE EXTERIOR L.H.S. R.H.S.


L.H.S. R.H.S.
MIRROR HEATER WINDSCREEN HEATING
WINDSCREEN HEATING REAR PREPARATION
SEE PROGRAMME INPUT/OUTPUT 1

BOARD SELECTION BOARD SELECTION BOARD SELECTION BOARD SELECTION BOARD SELECTION

MULTI BOARD INTERFACE (MBI)

MULTI BOARD INTERFACE (MBI)

MULTI BOARD INTERFACE (MBI)

MULTI BOARD INTERFACE (MBI)

MULTI BOARD INTERFACE (MBI)


SEE PROGRAMME INPUT/OUTPUT 1

PROGRAMME INPUT/OUTPUT 2
CM3 (SEE CMS SYST.)

MICROCOMPUTER
ALC COMPUTER
CAMERA TEST
FITTED ON PANEL B33

LASER ON

BLUE

YELLOW

BROWN
SEE CMS CAN BUS
CONNECTION BROWN/BLUE

BLACK
CONNECTING TO ANALOGUE SIGNAL, X-AXIS
ALC NO.:15
GREY/PINK

FILTER ON
RED/BROWN
LASER RECEIV.LINING
ALC NO.:4 ONLY LINING
GREY

RED
50MV/MM - = LIN.RH.
WHITE/BLUE

BEAM IN WORK.DIRECT.LEFT OF CENTER= -100MV/MM GREEN


ANALOGUE OUTPUTS

ANALOGUE INPUTS
WHITE

WHITE/PINK
MC KR LASER JOINED (STANDARD SYSTEM)

SEE
WHITE/YELLOW
ENGINE CIRCUIT

PINK/BROWN

WHITE/GREY
STANDARD SYSTEM

WHITE/GREEN
ALIGNMENT FROM LASER
TO R CONTROLLER (R17)
GREY/BROWN

LASER RECEIVER CAMERA


DIGITAL OUTPUTS

SUPERELEVATION L.H. FROM U-CONTR.


(REF.R.H.S.)

ONLY LINING LASER

LASER RECEIV.LINING
DIGITAL INPUTS

LASER SIGNAL
FROM U-CONTR.
BUZZER SIGNAL SAVE

CONTACT PRESS. R.H. FROM R-CONTR.

DISTANCE PULSES (5 IMP./M)


REVERSE DRIVE
SEE ALC FROM U-CONTR.
YE

HEADLIGHT W167W

HEADLIGHT W167W

HEADLIGHT W167W
INSERT ELT-700-00002

INSERT ELT-700-00003

INSERT ELT-700-00002
WHITE BLUE WHITE

L.H.S. CENTRE R.H.S.


LINING
LASER CONTROL

LASER SYSTEM
25 POLES

SEE
RECORDER

NOT CONN.

CONN. TO 0A5!
RECORDER

ANALOG INPUTS
NEAR

FRAME
ALC UNIT,

WILL BE MOUNTED EXT.!

EMPTY

ALC NO.
BLACK
LIN. VERSINE RECORD. 25MV/MM - = EXTEND R.H.(R62)
BROWN
LONG. LEVEL VERSINE RECORDING, L.H. 90MV/MM + =LIFTING (N64)
SEE RED
(CMS SYSTEM) LONG. LEVEL VERSINE RECORDING, R.H. 90MV/MM + =LIFTING (N65)
WHITE
REAR SUPEREL. PENDULUM 25MV/MM - = SUPEREL. L. H. (U18)
YELLOW
FRONT SUPEREL. PENDULUM 25MV/MM - = SUPEREL. L. H. (U13)
GREY
LASER SIGNAL X-AXLE 100MV/MM - = BEAM LH.(E12)
GREEN

INPUTS "1"
PINK

ANALOGICAL
BLUE

VIOLET

GREY/PINK

BLUE/RED
CABLE WITH PLUG
BLACK
LINING-VERSINE 25MV/MM + = LIN.RIGHT (R12)
BROWN
LIN.ADJUST.VALUE 50MV/MM - = LIN.RHS (R13)
RED
EMPTY

LIFTING VALUE 50MV/MM - = LIFTING (N16)


WHITE
DATE INTERFACE FOR SCB

SEE
INTERMEDIATE PLUGS IN B4

TARGET SUPEREL. VALUE, REAR PENDUL. SENSOR 50MV + = (U19)


(CMS SYSTEM) YELLOW
S.ELEV.NOM.WORK.POS. 50MV + = (U12)
DIAGNOSIS AND FAULT SEARCH

GREY

GREEN
EMPTY

TARGET SUPEREL. VALUE, FRONT TRACK GEOM. 50MV + = L.H. (U14)


PINK
CORRECTUR LONGIT.HEIGHT LOW.VALUE +100MV/MM (N19)
OUTPUTS "1"
ANALOGICAL

BLUE

VIOLET
ANALOGUE PCB
GREY/PINK

BLUE/RED
CABLE WITH PLUG
TRACK
DIGITAL PCB

RED
(SEE CMS SYSTEM) +24V (CM3)
RED/BLUE
(SEE CMS SYSTEM) +24V (CM3)
GREEN +
WHITE K1
BROWN K2

PINK
EMPTY

(SEE PROGRAMME DRAWING) PRESELECTION OF L. H. SUPERELEVATION (Q434)


GREY

YELLOW

GREEN
(SEE PROGRAMME DRAWING) LINING TROLLEY TO BE PRESSED TO THE RIGHT (Q435)
WHITE
(SEE LASER SYSTEM) LASER RECEPTION ON (E36)
GREY/BROWN
CABLE WITH PLUG

SEE BOTH BUTTONS SIMULTANEOUSLY = SYNCHR. BUTTON IN B112 (E85)


(CMS SYSTEM) SYNCHRO ENABLE WHITE/GREY
BUZZER OFF IN B112 (E86)
WHITE/RED
(SEE PROGRAMME DRAWING) RECORDING SIGNAL (Q436)
YELLOW/BROWN
(SEE PROGRAMME DRAWING) SIGNAL: LOWERING OF TAMPING UNITS (Q437)
INPUTS

WHITE/YELLOW CABLE WITH PLUG


DIGITAL

BROWN/GREEN

WHITE/GREEN

GREY/PINK
Y ADAPTER
USB CABLE

CABLE WITH PLUG

BLACK

BROWN
(MONITOR SCOPE OF SUPPLY

SEE

BROWN/BLUE
BLUE
BLACK
AUTOM. POSITION

WHITE/BLUE
CABLE

(SEE CMS-SYST.)WARN BUZZER (E83)


YELLOW/BLACK
DISTANCE PULSE FOR RECORDER, KM SYNC. (S29)
BROWN/RED
SEE
RECORDER

WHITE/BLACK
MONITOR CABLE
ADDA-VGA CABLE/3M

SEE

BROWN/BLACK
WHITE

ADDA-PS/2-3M-GREEN

ADDA-PS/2-3M-VIOLET
GREEN

BROWN

GREY/GREEN
CMS SYSTEM

SEE
WHITE
GREEN

BROWN
YELLOW

SIGNAL, ALC MEASURING RUN ON (X46D)


YELLOW/GREY
ENGINE CIRCUIT

YELLOW/PINK

PINK/BROWN
(NOT OCCUPIED)

DIGITAL
OUTPUTS

GREEN/BLUE

YELLOW/BLUE
MONITOR 15"
GREEN/BROWN

PINK/GREEN

WHITE/PINK

YELLOW/RED

GREEN/BLACK
KABEL (2.2M)
ORIG. KEYBOARD-

BLUE

VIOLET
EL-T3414.12 FITTED

GREY
IN THE MONITOR CABINET

ALC-CONNECTION DIAGRAM

BROWN
KEYBOARD

YE

WHITE
DISTANCE
TRANSDUCER

MOUNTED IN EL-T3414.11
SEE
SEE
CMS SYSTEM

CWS SYSTEM
UNIT ON

SEE ENGINE SYSTEM 37PIN SUB-D I/O PLUG+CABLE


RECORDER SUPPLY CABLE EL-T7130.36/10M

RANGE INPUT FOR ALL CHANNELS = 10V(250MM)

ONE RECORDER CHANNEL CABLE WITH PLUG FOR EACH OF CHANNELS 1-6
CHANNEL 1 CONTROL PCB
FREE
SOFTWARE NO.:MCL2A

10 PULSES / M

SENSOR 2 LONGIT. LEVEL R.H.S.


LONGIT. LEVEL R.H.S 40MV/ MM
CHANNEL 2 (1:1)
0-PKT. AT 20 MM VIOLET EVENT 1
DISTANCE = 6.35M

FORW.
FILTER= 2HZ EVENT 11

0D SIGN.
LOG-RATE = 1

REVERSE
MEAS.TROLLEY CONTACT PRESS.
R.H.S. REVERSE DRIVE
LONGIT. LEVEL L.H.S.
LONGIT. LEVEL L.H.S 40MV/ MMSENSOR 3
CHANNEL 3 (1:1)
0-PKT. AT 10 MM BROWN
DISTANCE = 6.35M
FILTER= 2HZ
LOG-RATE = 1

DELAY 2 PULSES
10 PULSES / M
ADDING CIRCUIT FOR 8-CHANNEL RECORDER

VERSINE 40MV/MM SENSOR 4 SEE


VERSINE
0-PKT. AT 130 MM CHANNEL 4 (1:1) ALC-CONNECTION DIAGRAM TRIGGER
RED (POINT)
DISTANCE = 6.35M EVENT 7
FILTER= 5HZ PAPER FEED
DISLOCATION BY DIST. LOG-RATE = 1 MANUALLY
FROM S.ELEV. KM SYNCHRO
1. KILOMETRE SYNCH. EVENT 9
DISTANCE 3M
2.KILOMETRE PRINT RED
TWIST 40MV/MM SENSOR 5 TWIST
0-PKT. AT 220 MM SEE ALC
CHANNEL 5 (1:1)
DISTANCE = 18.15M
BLUE
DISTANCE = 0M
FILTER= 1HZ
LOG-RATE = 1 EVENT 3

S.ELEV. 40MV/MM SUPERELEVATION TRIGGER MODE ON


SENSOR 6 EVENT 2
VERSINE
LIN.POS.

NIVEL.TRANSDUCER

NIVEL.TRANSDUCER
SUPERELEVATION PENDULUM

CHANNEL 6 (1:2)
(SEE CMS)

0-PKT. AT 100 MM GREEN


Dist.= 0m (direkt) RECORDER PENS
(SEE CMS)

(SEE CMS)

(SEE CMS)

EVENT 6
R.H.S.
REAR

L.H.S.

FILTER= 1HZ LOWER


L.H.S. EDGE=200MM
R.H.S. MARGIN=300MM MEAS.TROLL.CONTACT PRESS. R.H.
EVENT 4
LOG-RATE = 1
DISTANCE = 18.15M
EVENT 5 PRINTER MARKING

DRAW 0 LINES
EVENT 8

EVENT 10 PUSH-BUTTON
0-LINES

MACH.AT.REV.MEMORY MODE

CONFIGURATION NO: RECORD.TOL.SIGNAL

RECORDER ALARM

RS232 SER. INTERFACE

6-CHANNEL RECORDER
SEE
ALC WIRING DIAGRAM COM 1
ENGINE CIRCUIT
SEE

SEE
PROGRAM IN-OUTPUT

(DIRECT EARTH - TO BE
WIRED SEPARATELY)

RESERVE

ANALOG-CLAMPS CONTROL
TRANSMITTERS/ RECEIVERS
SUPPLY FOR ALL SERIAL
SUPPLY FOR ALL

SEE
POWER SUPPLY

DC CONV.24/5V

SEE SEE
PROGRAM IN-OUTPUT PROGRAM IN-OUTPUT

SEE
EMERGENCY STOP UNIT

PROGRAM

READOUT SYSTEM
PROGRAM CONTROL

SUPPLY
POWER CARDS DIRECT SUPPLY
SEE
POWER SUPPLY
PROGRAM IN-OUTPUT
CONN.FOR SCOPE
SUM PCB

DISPLAY
S.ELEV.NOM. MAN.

SEE CMS SYSTEM

SEE
ENGINE CIRCUIT
SEE
CMS SYSTEM

DIGITAL DISPLAY
MULTIPLEX ANALOGUE CONTR.
AN2 DISTANCE: LINING TROLLEY - MACHINE FRAME
SUM PCB

AN3 DISTANCE L. H. UNIT - SHIFTING FRAME


DISPLAY

AN4 DISTANCE R. H. UNIT - SHIFTING FRAME


AN5 DISTANCE SHIFTING FRAME - MACHINE FRAME
Z10 TARGET VALUE, HOOK LEVEL, L. H.
LIFT VALUE TOTAL

Z11 TARGET VALUE, HOOK LEVEL, R. H.


Z16 ACTUAL VALUE, HOOK LEVEL, L. H.
Z17 ACTUAL VALUE, HOOK LEVEL, R. H.
AB1 ADDITIONAL LIFTING UNIT EXTENSION, L. H.
AB2 ADDITIONAL LIFTING UNIT EXTENSION, R. H.
SEE
CMS SYSTEM

UNIT LOWER OUTS. L.H.


UNIT LOWER INNER L.H. SEE
CWS PROPORTIONAL-
UNIT LOWER INNER R.H.
CONTROL LOWERING
UNIT LOWER OUTS. R.H.
PROPORTIONAL-CONTROL, TAMPING, L. H.
SEE CMS

PROP.TAMPING RHS
WORKING ON

PROP.CURRENT
(MEAS.SELECT)
5 MULTIPLEX POS.

LIFTING, L. H,
LIFTING, R. H. SEE
CMS SYSTEM
LINING
SEE CMS-SYSTEM

SERVO
CURRENT
S.ELEV.PROBE REAR (ALC) (50MV/MM)

S.ELEV.NOM., WORKING POS.(50MV/MM )


REAR PENDULUM TRANSDUCER (25MV/MM)

+24V PROGRAM
+5V PROGRAM

+24V CWS-SYST. (CW2)


PEND. PROBE REAR
SEE CMS SYSTEM
SEE CMS SYSTEM
SEE CMS-SYSTEM

+5V CWS-SYST. (CW2)


S.ELEV.PROBE REAR (ALC)

S.ELEV.NOM. WORK.POS.

+24V SENSORES (S2)


+24V DRIVE CONTROL (F2)
VOLTMETER

+24VPROP CONTROL (P2)


+24V FURTHER CONTROLS (T2)
+24V CLAMP CONTROL (Z[Z])
READOUT SYSTEM
(PLUG IS SEND BY TERMINAL)

TERMINAL USE METAL CASING


CONNECT SCREEN WITH CASING
CWS-DISPLAY PART NO.:

BLACK

RED
PLUG
ORIGINAL PLUG BLUE
SUPPLIED TOGETHER
WITH DISPLAY

CAN BUS CABLE

DRIVE PROP.LOWER PROP.LOWER PROP.TAMP. AUTOM.-POS. AUTOM.-POS.


2 GROUP OF UNITS, R. H. SLEEPER RECOGNITION

PRECISE CAN-CONN. SEE CWS DETAIL PLAN

MACH.WORK.SPEED MACHINE SPEED ENGINE SPEED


FITTED ON BASE PLATE IN THE CARD POCKET!
FREQUENCY/VOLT.CONVERTER FREQUENCY/VOLT.CONVERTER FREQUENCY/VOLT.CONVERTER
(WORKING) (TRAVEL DRV.)
MODE 0 LOWER THAN VMIN=20MM/S (20 HZ) MODE 27 LOWER THAN VMIN=1.03 KM/H MODE 32 LOWER THAN 5HZ

MACH.STAND STILL SIGNAL STANDSTILL SIGNAL STANDSTILL SIGNAL


MOTOR

MACH.DIST.MEAS.WHEEL WORK.SPEED SIGN. MACHINE SPEED ENGINE SPEED SIGNAL


1PULSE / MM LOW FREQU.FILTER SIGNAL
SEE ALC CONNECTING PLAN 5M/SEC.

SEE
ENGINE CIRCUIT

SPEEDOMETER SPEED SIGNAL


WHEEL_D 730, 8 COUNTS/REV.

ENGINE SPEED SIGNAL


SEE WARNING SYSTEM, APPROX.2500 HZ AT 2500 RPM
WHITE

CWS SYSTEM SEE EMR REGULAT.


RESET
INP.AT + SIDE

DISPLAY/TERMINAL

0D(INP.)

(FOR DRIVING, AUTOM. POS. ETC.) (FOR PROP. CONTROL SYSTEMS) (FOR FURTHER SYSTEMS)
DC/DC-CONVERTER DC/DC-CONVERTER DC/DC-CONVERTER

0D. (OUTP.)
BUS BAR

(MC SYSTEM)

FOR ANALOGUE CURRENT SUPPLY SEE ALSO INDICATION SYSTEM

BLACK

(DIRECT BATTERY)

CWS POWER SUPPLY


CROSS SECTION & INST.NOTE PRECISE FROM PLAN
CONN. SEE CWS DETAIL PLANS(E.G.PROP.LOW.DRIVE ECT.)
DE-9S-A191-A197 (SUB-D SOCKET IN B7)
DE1210073-159 (SUB D PLASTIC CASE)
DE-9P-A191-K87 (SUB D PIN)
HOUSING ELB-T00-00058

CONTROL OVER CAN-TERMINAL F4 SEE CWS-SYSTEM SV CONTROL OVER CAN-TERMINAL F4 SEE CWS-SYSTEM SV
ORIGINAL PLUG

AUTOMATIC SYSTEM AUTOMATIC SYSTEM


ITEM ITEM

PLUG
SLEEPER SENSOR, L. H.
DISTANCE SIGNALS FORW./BACKW.
SEE ALC CONNECTING PLAN
GREY
SLEEPER SENSOR, L. H.

+15V (RED)

-15V (TRANSP) BROWN 32 BIT DISTANCE ENCODER 32 BIT DISTANCE ENCODER

RETURN (BLACK) BLACK

ANALOGUE OUTPUTS
OUT (GREEN) BLUE SLEEPER SENSOR, L. H., FILTERED
ANALOGUE INPUTS

SCREEN SLEEPER SENSOR, R. H., FILTERED

ANALOGUE INPUTS
WIRE SENSOR WITHOUT INTERMEDIATE TERMINALS IN B7
SCREEN

PLUG SUM PCB


SLEEPER SENSOR, R. H.

GREY
SLEEPER SENSOR, R. H.

+15V (RED)

-15V (TRANSP) BROWN


WITH CAN-BUS

MACHINE SPEED

ANALOGUE OUTPUTS
SEE CWS-SYSTEM SV

ANALOGUE INPUTS
RETURN (BLACK) BLACK
FREE

OUT (GREEN) BLUE FREE

FREE
SCREEN FREE

FREE
SLEEPER SENSOR MC RUN
WIRE SENSOR WITHOUT INTERMEDIATE TERMINALS IN B7 ENABLING FREE
DIGITAL INPUTS DISTANCE RESET BUZZER SIGNAL

WITH CAN-BUS

WITH CAN-BUS
DIGITAL OUTPUTS
DIGITAL INPUTS
SENSOR, TENSIONING TROLLEY
FRONT L.H.S.
ACTIVE=SENSOR MODE SIGN.SENSOR/DIST.-DIST.REACHED
SENSOR, TENSIONING TROLLEY INACTIVE=DISTANCE MODE
FRONT R.H.S.
AUTOM.POS.ON 1X MODE

DIGITAL OUTPUTS
2X MODE

DIGITAL INPUTS
PERMISSION SENSOR/DIST.-DIST.
LEARNING MODE IN DISTANCE MODE
DISTANCE RESET PERFORMED
AUTOMATIC MODE OFF IN SENSOR MODE
TAMPING UNIT LOWERING, FIRST PULSE TAMPING UNIT HAS REACHED THE FIRST RECOGNIZED SLEEPER

DISTANCE RESET TAMP.UNIT DOWN WARNING, SLEEPER SPACING

1X MODE, MANUAL CONTROL FREE SIGN.TAMP.UNIT LOWER STOP

SEE DISTANCE CONNECTION 2X MODE, MANUAL CONTROL FREE BRAKE SIGNAL

YE

GROUND DIRECTLY OF SUPPLY

GROUND DIRECTLY OF SUPPLY


SEE CWS-SYSTEM SV
SEE CWS-SYSTEM SV SEE CWS-SYSTEM SV SEE CWS-SYSTEM SV

READOUT SYSTEM
CWS AUTOMATIC POSITION, WITH SLEEPER SENSOR
PROGRAM CONTROL
OUTP. PROP. CURRENT CONTROL, R. H. S. (B)

OUTP. PROP. CURRENT CONTROL, L. H. S. (A)

CONTROL OVER CAN-TERMINAL F2 SEE CWS-SYSTEM SV

PROP.TAMP.PRESS LEFT (A) +2.5V=MIN. PRESSURE 90 BAR, +9V=MAX.140 BAR (680 MA)

PROP.TAMP.PRESS RIGHT (B)

ANALOGUE OUTPUTS
ANALOGUE INPUTS
FREE

FREE
MICROCONTROLLER
TAMP.PRESS. PERMISSION TAMP.PRESS LEFT (A)
CORRECTION

WITH CAN-BUS
TAMPING PRESSURE, L. H. (A)

DIGITAL OUTPUTS
PRESSURE INCREASE, L. H. (A) FOR PROPORTIONAL LOWERING P. C. B. INDICATION (6U24.6U26/12D)

FREE
TEMP.CONTR. SEE CWS-SYSTEM PS
PRESSURE REDUCTION PERMISSION TAMP.PRESS RIGHT (B) OUTP.PROP.COOL DEV.
DIGITAL INPUTS

PRESSURE INCREASE, R.H.S. (B)

PRESSURE REDUCTION
FREE

PROP.PRESS STAGE A/B


FREE
TAMPING PRESSURE, R. H. (B)
FREE SEE CWS-SYSTEM SV
TO MILLIAMPERE INDIC.
FREE SEE INDICATION SYSTEM
YE

FREE

GROUND DIRECTLY OF SUPPLY

SYSTEM A (L. H.) SYSTEM B (R. H.)


SEE CWS-SYSTEM SV

DIRECT CONN.TO GROUND


(TO 0A .0 MV POSSIBLE)

READOUT SYSTEM
CWS PROP. TAMPING
PROGRAM CONTROL
- = TO LEFT
SUM PCB
DISTANCE
UNIT INSIDE LEFT - TELESCOPIC FRAME

MEASURING SYSTEM
RIGHT PRESSING

- = TO LEFT

AUTOMATIC TRACKING OF AGGREGATE


- = TO LEFT

& CHORD MIDDLE CONTROL


DISTANCE
TELESCOPIC FRAME - FRAME

TO OUTSIDE

TAMP.UNIT L.H.
- = TO LEFT
TO INSIDE
SUM PCB
DISTANCE
R.H.S. INSIDE UNIT - TELESCOPIC FRAME
TO INSIDE

TAMP.UNIT RH

TO OUTSIDE

- = TO LEFT
LIN.TROLLEY - FRAME

+= R. H. CURVE

DISTANCE
SUM PCB LIN.TROLLEY - FRAME
SEE
CMS SYSTEM

SEE
CMS SYSTEM

PROGRAM CONTROL
AUTOMATIC TRACKING OF AGGREGATE
READOUT SYSTEM
SEE
POWER SUPPLY

RAIL BASE RAIL HEAD


ADJUST. RANGE ADJUST. RANGE
NOM.VALUE HOOK DEPTH
L.H.S.

SETTING POINT HOOK L.H. HOOK R.H.

PROTECTIVE CIRCUIT
ON 32U3

ON 32U3
ON P.C.B. 32U2
LIFT LOWER LIFT LOWER

PRESELECTION
HOOK DEPTH PRESELECTION
ON 32U3

EXTERNAL RAIL HEAD


RAIL BASE

SETTING POINT HOOK L.H. LIFT

HOOK L.H. LOWER

INPUTS
HOOK R.H. LIFT

HOOK R.H. LOWER

RAIL BASE RAIL HEAD

ANALOGUE CLAMPS CONTROL


ADJUST. RANGE ADJUST. RANGE
NOM.VALUE HOOK DEPTH HOOK L.H. LOWER
R.H.S.

OUTPUTS
HOOK R.H. LOWER

HOOK L.H. TOP POS.


SETTING POINT
HOOK R.H. TOP POS.
ON 32U3

ON 32U3

PRESELECTION
HOOK DEPTH PRESELECTION
ON 32U3

EXTERNAL RAIL HEAD


RAIL BASE
L.H.S. R.H.S.

SETTING POINT
ACT.VALUE HOOK DEPTH

ANALOGUE CLAMP CONTROL


SEE DIGITAL INSTRUMENT
ENGINE CIRCUIT

LEGEND

FAULT BUZZER
CONTIN.TONE=FAULT
ACKNOWLEDGABLE
ALTERN.=LUBRIC.CONTAINER EMPTY

PUMP IS RUNNING
FAULT BUZZER

PISTON DETECTOR
LUBR.CONTAINER EMPTY

CHECK
BUZZER RESET
NOT RECEIPTABLE

FOR SETTING BREAKS AND WORKING HOURS:


SEE CORRESPONDING CENTRALIZED-LUBRICATION CHART!
(MACHINE DOCUMENTATION)
ADD. LUBRICATION
FILL CONTAINER AND

SIGNAL ADD. LUBRICATION


(BLUE)

(GREEN)
VIBRATION
"ON"

TERMINAL BOX FITTED


ON LINCOLN UNIT
BROWN
BLUE

GREASE RESERVOIR
EMPTY ( FLASH LAMP SIGNAL )
PLUG PLUG
BLACK GREY
YELLOW

PISTON DETECTOR
WHITE
BROWN

BLACK

BLUE

INTERVAL
APPROX. 70 SEC.

RED
TIME CONTR. PCB MOUNTED
IN LUBRIC.CONTAINER

BROWN CENTRAL LUBRICATING DEVICE


STOP TIME WORKING TIME
JUMPER POS BLUE RED PUMP
F. MIN. TIME
SEE PROGR.LOGIC

SIGNAL OBSTACLE FREE COMPACTOR LIFT L.H.

FREE COMPACTOR LIFT R.H.

SIGANL OBSTACLE DELETE FREE PLOUGH LIFT L.H.

SIGNAL REVERSE DRIVE FREE PLOUGH LIFT R.H.

LIFTING OF SLEEPER SCRAPER

SLEEPER SENSOR TROLLEY, RELEASE TROLLEY

FREE TRACK GAUGE MEASUREMENT, RELEASE TROLLEY

DIGITAL OUTPUTS
FREE
DIGITAL INPUTS

FREE DTS-CLAMPS OPEN LEFT FRONT

FREE DTS-CLAMPS OPEN R.H.S. FRONT

FREE DTS-CLAMPS OPEN LEFT REAR

FREE DTS-CLAMPS OPEN R.H.S. REAR

FREE RETRACT DTS UNITS HORIZONTALLY


MC-OBSTACLE 1

FREE TRACK GAUGE MEASUREMENT WITH DTS


RETRACTING LATERALLY, RELEASING

STORAGE MODE BACKWARD

MC BUZZER DIST.COMP.

DISTANCE CYCLE, 5 PULSES/ M


FROM PCB 4U8 SEE POWER SUPPLY SYST.
SEE
DIST.INPUT SYST.

SEE POWER SUPPLY SYST.

CALIBRATION WITH NOTE BOOK MC OBSTACLE


= SEE PROGRAMME LOGICS
FOR DETAILS SEE ADJUSTMENT INSTRUCTIONS!
SLEWING LIMITATION

SEE INDICATION SYSTEM

ADDITIONAL LIFTING
RETRACTED: -7V
TRANSDUCER
ADDITIONAL LIFTING L.H.S.

SLEWING LIMITATION SEE INDICATION SYSTEM

ADVANCE WARNING

SLEWING LIMITATION LEFT TRANSDUCER


ADDITIONAL LIFTING R.H.S.
LIM.CONTROL

ADVANCE WARNING

SLEWING LIMITATION R.H.S.

LIM.CONTROL

PROGRAM CONTROL SLEWING LIMITATION FOR


EXTENSION LIMITATION
READOUT SYSTEM
SUPPLY
SUPPLY CABIN 2
DRIVER'S CONTROL DESK
FRONT SUPPLY
CABIN 2

SEE
WORKING-MODE LIGHTS

RESERVE RESERVE

ETCS PREPARED

SEE MBI3
SET VOLTAGE RELAY
TO 21V APPROX. SEE MAINTENANCE INSTRUCTIONS

SYSTEM ON

SYSTEM ON
VEHICLE

VEHICLE
ELECTRICAL

ELECTRICAL
SYSTEM ON
VEHICLE
ELECTRICAL
SUPPLY
SUPPLY AIR CONDITIONING
SUPPLY VOLTAGE AIR CONDITIONING CABIN 3
AIR CONDITIONING BUFFER BATTERY CABIN 2
CABIN 1 OK

SEE
EMERGENCY STOP UNIT

MAIN SWITCH
VEHICLE ELECTRICAL SYSTEM ON
INGIT.START SWITCH

PROGR.CONTR.PLUS

MBI B4 SUPPLY ON
SEE CWS POWER SUPPLY
POWER SUPPLY

WIRING DIAGRAM
SEE DAR RECORDER
SEE POWER SUPPLY

SEE MBI5
WORKING-MODE LIGHT

POWER SUPPLY
BEFORE MAIN SWITCH

SEE CMS
RECORDER
SUPPLY
EMR ELECTRONICS

LASER
CHARGING CONNECTION
RADIO CHARGER

SEE MBI4
SEE ALC-
SEE
SEE
VEHICLE ELECTRICAL SYSTEM ON

VEHICLE ELECTRICAL SYSTEM ON

PANE DEMISTER

SEE
EMERGENCY STOP UNIT
DIESEL-HEATING
ENGINE SEE
COMPARTMENT POWER SUPPLY
SOCKET

EMERGENCY-STOP
SEE
WARNING INSTALLATION

SYSTEM
DIESEL-HEATING

SEE

FLAME GLOW SYSTEM SUPPLY,

CIRC.DIAG. EMERGENCY STOP

HYDAC HYDRAULIC FILTERING UNIT

ZF GEARBOX CONTROL
SEE EMR GOVERNOR

HYDAC SUPPLY
FILTER UNIT

SEE

SEE

SEE
START UNABLE
SEE EMR REGULAT.
WIRING DIAGRAM

SEE FIRE ALARM CONTROL


CURR.DISTRIB.BLOCK SEE LIGHTING

BUFFER
SERVICE RELAY: 4219245 BATTERY
MAIN SWITCH PLUG:4214277 SEE
EMR ELECTRONIC ENGINE CONTROL -PLAN
START LOCKING RELAY SEE
AIR DRYER
SEE
PANE DEMISTER

CHARG.CONTR. 1 CHARG.CONTR. 2

TIME DELAY
5 SEC.

ENGINE SPEED

BUFFER BATTERY STARTER STARTER


BATTERY

ON ENGINE POWER PACK


READOUT SYSTEM ENGINE CIRCUIT
ALTERNATOR ALTERNATOR PROGRAM CONTROL
COVERING CURVE 1
(SWITCH ROOF CURVE)
WORKING MODE

P DEGREE SWITCH-OVER 0% - 5%
ANALOGUE SIGNAL 0.4-4.6V
ENGINE OIL PRESS.SIGNAL

COOLANT TEMPERATURE

PRESS/TEMP CHARG.AIR

K15 RELAY SWITCHED


WATER SEPERAT.DIESEL FILTER

DIAGNOSIS: CAN LOW

DISPLAY: CAN LOW


ENGINE BRAKE SIGNAL

R.P.M. OUTPUT
ENGINE OIL SIGNAL FREE

DIAGNOSIS: CAN HIGH

DISPLAY: CAN HIGH

GROUND FOR INPUTS


CHANGE OF REGULATOR-TYPE
VOLTAGE BATTERY FOR INPUTS
COVERING CURVE 1/2 TARGET VALUE
COOLANT LEVEL SWITCH
ENGINE AIR FILTER
OUTPUT REGUL.MODE SWITCH
INDIC.PREHEATING
+UBAT FOR OUTPUTS

INDIC.ROOF CURVE 3
ENGINE OIL PRESS.-

TEMP.FUEL-

REVOLUT.CAMSHAFT SIGN.
CAMSHAFT SPEED -
CRANKSHAFT SPEED -
REVOLUT.CRANKSHAFT SIGN.
PRESS.CHARGE AIR SIGN.

MAGNETIC VALVE FLAM GLOW DEV.


MAGNETIC VALVE FLAM GLOW DEV.
K15 RELAY FLAM PLUG -

DIAGNOSTICLAMP -
ENGINE OIL PRESS.+

TEMP.FUEL+

TEMP.COOLANT+

PRESS/TEMP CHARG.AIR +
TEMP.CHARG.AIR +

K15 RELAY FLAM PLUG +

DIAGNOSTIC LAMP +
NOT USED
COVERING CURVE 2

SUPPLY BAT +
(SWITCH ROOF CURVE)
DRIVING ZF

COVERING CURVE 3
(SWITCH ROOF CURVE)
MEASURING RUN

SEE CWS-SV
READINESS FOR STARTING YELLOW
ENGINE BRAKE SIGNAL (FREE)
SEE ENGINE CIRCUIT (13E20)
WATER SEPARATOR
WATER SEPERAT.SIGN.
AIR DIFFERENTIAL
PRESSURE SWITCH

K2 RELAY FOR STARTER RELAY + DRIVE PERMISSION


(SWITCHING REGULAT.MODE)
K2 RELAY FOR STARTER RELAY -

COOLANT LEVEL
ENGINE BRAKE + UBAT(FREE)

SWITCHING ROOF CURVE REVOLUT.SWITCHING

MEAS.DRIVE ON

SWITCHING MONITOR INSTRUM.

CABLE: GKWRW-1X2X0.5+1X0.5
SEE SYSTEM DESCRIPTION

CABLE: GKWRW-1X2X0.5+1X0.5
WORK.ON AND NOT MEAS.DRIVE
ELECTRONIC ENGINE REGULATOR SEE
GAS ADJUSTMENT MC

ENGINE SUM WARNING

DISPLAY ENGINE WARN DEV.


CABLE: GKWRW-1X2X0.5+1X0.5 RED DISPLAY: CAN HIGH
DIAGNOSIS KEY BLUE DISPLAY: CAN LOW
BLACK

MASS SHIELD IN B81

DIAGNOSIS: CAN HIGH


INJECT.VALVE CYL. A1 -
INJECTION VALVE. CYL. A4 -
INJECT.VALVE CYL. B3 -
INJECT.VALVE CYL. B2 -
INJECT.VALVE CYL. A3 -
INJECT.VALVE CYL. A2 -

INJECT.VALVE CYL. B4 -
INJECT.VALVE CYL. B1 -
INJECT.VALVE +

INJECT.VALVE +

DIAGNOSIS: CAN LOW DIAGNOSIS SAE J 1939

ISO-K-LINE

BATTERY DIAGNOSIS ISO J 9141


SEE ENGINE CIRCUIT 13E32
(FITTED IN "B81")
(31) GROUND

INSULATED GROUND POINT


GROUND
SUPPLY FLAME GLOW DEV.& START RELAY

SUPPLY FLAME GLOW DEV.& START RELAY

ORIG. DEUTZ PLUG

FITTED IN B81

DIRECTLY FROM B81

SEE SYSTEM DESCRIPTION


ELECTRONIC ENGINE REGULATOR

+ 24V SUPPLY +24V IF ENGINE IS +24V SUPPLY,


READY FOR START FOR DIAGNOSIS ENGINE SPEED CONTROL, EMR3
(ONLY POSSIBLE WHEN ENGINE IN STAND-STILL)
SEE ENGINE SYSTEM
SEE EMERGENCY STOP SYSTEM
INPUT SIGNALS THAT CAN BE CALIBRATED:
FRONT ENGINE SPEED, NOMINAL VALUE: INPUT: MIN. APPROX. 1 V – OUTPUT MIN. 0.4 V
INPUT: MAX. – OUTPUT MAX. 4.6V
FULL THROTTLE SIGN. REAR ENGINE SPEED, NOMINAL VALUE: INPUT: MIN. APPROX. 1 V – OUTPUT MIN. 0.4 V

EMR ELECTRONIC ENGINE CONTROL ANALOGUE CONTROLLER EK-638MC-00B/211


DRIVER'S CONTROL DESK FRONT ANALOGUE INPUT 1 OF 16 INPUT: MAX. – OUTPUT MAX. 4.6V
FREE
ENGINE SPEED
FRONT NOMINAL VALUE TRANSMITTER SPEED THRESHOLD SIGNALS
NOM.VALUE FREE SPEED CALIBRATION FOR THE INDIVIDUAL MODES (FOR EXAMPLE, WORKING-MODE SPEED)
SEE SPEED MODE
OUTPUTS ON MACHINES ONLY POSSIBLE IN ENGINE SPEED ADJUSTMENT MODE AND WITH MC “SERVICE MODE” SIGNAL.

ADDRESSES
"WITHOUT" CWS SYSTEM
FREE

DIGITAL OUTPUTS
INPUT FOR
EMERGENCY DRIVING MODE
FREE DIESEL ENGINE SPEED SIGNAL > 1300 RPM
FULL THROTTLE SIGN.
DRIVER’S CONTROL DESK REAR FREE DIESEL ENGINE SPEED SIGNAL < 1100 RPM
ENGINE SPEED
NOMINAL VALUE TRANSMITTER, REAR DRIVER'S CONTROL DESK FRONT
NOM.VALUE
GAS ADJUSTMENT TACHOMETER ON SIGNAL
DRIVER’S CONTROL DESK REAR

SERVICE MODE

ANALOGUE OUTPUTS
SPEED CALIBRATION SIGNALS

ENGINE IN SPEED
FREE FREE
ADJUSTMENT MODE

IDLING R.P.M. ON

SIGNAL LOCK-UP ZF

DIGITAL INPUTS
SEE
SPEED OF OPERATING MODE

(NOT OCCUPIED)
SPECIAL INP.
(NOT OCCUPIED)

EMR CONTROLLER ADAPTER YE SEE CWS-SYSTEM SV

DIESEL ENGINE SPEED (+10V=2500 RPM)


INLET FOR R.P.M. CALIBRATION FROM FREQUENCY / VOLTAGE CONVERTER
(SEE CWS SYSTEM POWER SUPPLY)

SEE
CWS POWER SUPPLY

SPEEDOMETER SPEED MODE


> SPEED 1
> SPEED 2
> SPEED 3
> SPEED 4
TO VEHICLE PLUG
EMR 3 / DS2.1 FROM DIESEL ENGINE
SEE ENGINE SPEED CONTROL
ENGINE SPEED MODE
NOT IN USE
TRANSFER TRAVEL, FRONT, IN0
TRANSFER TRAVEL REAR, IN1
WORK RPM = 1100RPM
NOT IN USE
WORK RPM = 1400RPM
EMERGENCY DRIVING ON
SEE GEARBOX CONTROL WORK RPM = 1700RPM
FREE
NOT IN USE
FREE
GAS ADJUSTMENT IN EMERGENCY DRIVING MODE FREE
ONLY FROM FRONT DRIVER’S DESK!

ENGINE SPEED OUTPUT EMR ELECTRONIC ENGINE CONTROL OUTPUT SIGNALS


DRIVING MODE
WORKING ON
OUTPUT: ENGINE SPEED IN EMERGENCY DRIVING MODE ZF LOCKUP SIGNAL CAN BE CALIBRATED TO 1.3 SECS

ANALOGUE INPUTS

SEE
CWS POWER SUPPLY
GAS ADJUSTMENT, EMR
START PERMISSION
SEE PROGR.LOGIC

FIRE ALARM
FAULT
OVERRIDE
START PERMISSION
REAR FRONT

SEALED SEALED

SEE ENGINE SYSTEM


(CURRENT DISTRIBUTING BLOCK 13E14)
(BOOSTER BATTERY)
INTERFACE FOR
ENTIRE SYSTEM = UD334.200-A/4SENS PROGRAM. OF SEE ENGINE SYSTEM

SENSORES

FAULTLESS OPER.

ALARM

WARNING

TEMPERATURE PROBE

RED ORANGE RED ORANGE RED ORANGE

FITTED IN THE ENGINE COMPARTMENT!


USE HEAT-RESISTANT CABLE!!!
(SILICONE CABLE WILL BE SUPPLIED)
WARNING BUZZER

WARNING BUZZER

WARNING BUZZER
FLASHLIGHT

FLASHLIGHT

FLASHLIGHT
FAULT

FAULT

FAULT

FIRE ALARM SIGNALLING COLUMN FIRE ALARM SIGNALLING COLUMN FIRE ALARM SIGNALLING COLUMN
CABIN 1 CABIN 2 CABIN 3

NOTE:

CONNECT THE SENSOR CABLE SHIELD TO THE SHIELD CONNECTION


IN THE MAIN UNIT ONLY, DO NOT CONNECT IT IN THE SENSOR HEAD
TO AVOID EARTH CIRCUITS!
TEMPERATURE MONITORING ENGINE COMPARTMENT
SEE R. H. SEE ZF DRV.CONTROL

DRIVER'S CONTROL DESK


REAR ACTIVE

SEE R. H.

DRIVER'S CONTROL DESK


FRONT ACTIVE

WORKING ON

ZF FORWARD DRIVING
ZF REVERSING
REVERSE
FORWARD
WORKING- WORKING-
MODE MODE
DRIVING DRIVING
FORWARD REVERSE

REVERSE
FORWARD
TRACTION ENABLED
(NO BACKFEEDING OF DRIVER'S BRAKE) TRACTION NOT ENABLED

NOT BRAKED ETCS BYPASSED (NO BACKFEEDING OF DRIVER'S BRAKE) TRACTION NOT ENABLED
BRAKED NOT BYPASSED NON LEADING TRACTION NOT ENABLED

BYPASSING AND INPUT, EB VALVES TRACTION OUTPUT BRAKE VALVE 1 OUTPUT BRAKE VALVE 2 OUTPUT

SEE ETCS1
CUTOFF VALVES, SAFETY SYSTEM DRAWING
CUTOFF VALVES, SAFETY SYSTEM DRAWING

CUTOFF VALVES, SAFETY SYSTEM DRAWING

CUTOFF VALVES, SAFETY SYSTEM DRAWING


ELECTRIC BRAKE RELAY 1

ELECTRIC BRAKE RELAY 2

ZF DRIVING CONTROL

ZF DRIVING CONTROL
ZF DRIVING CONTROL

ZF DRIVING CONTROL
SEE

SEE

SEE

SEE

SEE

SEE
STOP
COCK

EMERGENCY
PRESSURE BRAKE VALVE 2
SWITCH
STOP
COCK BLEEDS INTO MAIN AIR PIPE!
STOP COCKS CONNECTED MECHANICALLY!

EMERGENCY
PRESSURE BRAKE VALVE 1
SWITCH

ETCS LEVEL 1
SEE
ENGINE CIRCUIT

SEE
ENGINE CIRCUIT

SEE
LIGHTING

WORKING- FIELD LIGHTING


MODE ON, CENTRE
LIGHTS
ON

POWER RELAY POWER RELAY POWER RELAY POWER RELAY POWER RELAY POWER RELAY POWER RELAY

WORKING-MODE LIGHTS FIELD LIGHTING


FRONT, ON FRONT, ON

L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S. L.H.S./R.H.S.
TRACK MONITORING TENSIONING TROLLEY NEAR ADDITIONAL UNIT CLAMP CLAMP UNIT UNIT UNIT UNIT UNIT REFERENCE VALUE SLEEPER SENSOR NEAR ALC UNIT, FRAME UNITS UNITS
FRONT FRONT CABIN 1 LIFTING AHEAD/MIDDLE FRONT FRONT FRONT FRONT REAR REAR REAR TROLLEY GEARBOX FRONT REAR
FIELD LIGHTING TOP EXTERIOR INSIDE EXTERIOR INSIDE EXTERIOR INSIDE TOP

ONLY USE LED WORKING-MODE SPOTLIGHTS IN THE DIRECT WORKING RANGE OF THE TAMPING UNITS!!!

(BEFORE MAIN SWITCH)


SEE SEE
ENGINE CIRCUIT ENGINE CIRCUIT

SEE
LIGHTING SEE
LIGHTING

SLOW-
RELEASE

POWER RELAY POWER RELAY POWER RELAY


KEY-PUSH-BUTTON
AT ALL ASCENTS

FRONT L.H.
CABIN 1 WORKING-MODE LIGHTS FIELD LIGHTING
FRONT R.H. REAR ON REAR ON
REAR L.H.S. CABIN 2

REAR R.H. CABIN 3

L.H.S./R.H.S. L.H.S./R.H.S. MOTOR GEARBOX TRACK MONITORING


REAR
TENSIONING TROLLEY
REAR
L.H.S./R.H.S. WORKING-MODE LIGHTS
STEPS STEPS L.H.S. / R.H.S. L.H.S. / R.H.S. NEAR
REAR FRONT CABIN 3
FIELD LIGHTING
AISLE LIGHTS
0.5_2 ORANGE

0.5_2 ORANGE

1.0_2 BROWN
1.0_2 BLACK
1.0_2 WHITE

1.0_2 TR
1.0_2 BROWN

THERMOREGULATOR, NOMINAL VALUE

1.0_2 WHITE
1.0_2 GREEN

1,0_2 BLACK
1,0_2 BLACK

AIR CONDITIONING UNIT 0.5_2 BLACK/RED

1.0_2 BROWN

1.0_2 BROWN

1.0_2 BROWN
1.5_2 RED

1.5_2 RED
1.0_2 RED
0.5_2 BLACK/RED
1.0_2 GREY

1.0_2 BLUE
1.0_2 BROWN
1.0_2 BROWN
1.0_2 RED

1.0_2 GREY
1.5_2 RED/YELLOW

1.5_2 BROWN 1.0_2 BLUE

1.0_2 WHITE 1.5_2 WHITE


1.5_2 RED
1.0_2 YELLOW

1.5_2 BLACK
1.0_2 BLUE

1.0_2 BLACK/RED
THERMOREGULATOR MODULE
1.5_2 RED/BLUE

1.0_2 GREY
CRIB COMPACTOR
2.5_2 RED
1.0_2 BLUE TEMPERATURE SENSOR
4_2 RED
2.5_2 RED
0.5_2 BLACK/RED

0.5_2 GREEN/WHITE
1.0_2 GREY
0.5_2 BROWN

4_2 BROWN
RED 1.0_2
4_2 RED

1.0_2 BLACK/RED

1.0_2 BLACK
ICING
PROTECTION
AIR CONDITONER FAN AIR CONDIT. ON

0.5_2 YE/RED

2.5_2 BROWN
0.5_2 BLUE

0.5_2 WHITE
SEE ENGINE SYSTEM

2.5_2 BROWN

1.0_2 BROWN

AIR CONDITIONING
HY.ON

AIR CONDITIONING WITHOUT HEATING


0.5_2 ORANGE

0.5_2 ORANGE

1.0_2 BROWN
1.0_2 BLACK
1.0_2 WHITE

1.0_2 TR
1.0_2 BROWN

THERMOREGULATOR, NOMINAL VALUE

1.0_2 WHITE
1.0_2 GREEN

1,0_2 BLACK
1,0_2 BLACK

AIR CONDITIONING UNIT 0.5_2 BLACK/RED

1.0_2 BROWN

1.0_2 BROWN

1.0_2 BROWN
1.5_2 RED

1.5_2 RED
1.0_2 RED
0.5_2 BLACK/RED
1.0_2 GREY

1.0_2 BLUE
1.0_2 BROWN
1.0_2 BROWN
1.0_2 RED

1.0_2 GREY
1.5_2 RED/YELLOW

1.5_2 BROWN 1.0_2 BLUE

1.0_2 WHITE 1.5_2 WHITE


1.5_2 RED
1.0_2 YELLOW

1.5_2 BLACK
1.0_2 BLUE

THERMOREGULATOR MODULE

1.0_2 BLACK/RED
1.5_2 RED/BLUE

1.0_2 GREY
CRIB COMPACTOR
2.5_2 RED
1.0_2 BLUE TEMPERATURE SENSOR
4_2 RED
2.5_2 RED
0.5_2 BLACK/RED

0.5_2 GREEN/WHITE
1.0_2 GREY
0.5_2 BROWN

4_2 BROWN
RED 1.0_2
4_2 RED

1.0_2 BLACK/RED

1.0_2 BLACK
ICING
PROTECTION
AIR CONDITONER FAN AIR CONDIT. ON

0.5_2 YE/RED

2.5_2 BROWN
0.5_2 BLUE

0.5_2 WHITE
SEE ENGINE SYSTEM

2.5_2 BROWN

1.0_2 BROWN

AIR CONDITIONING
HY.ON

AIR CONDITIONING WITHOUT HEATING


0.5_2 ORANGE

0.5_2 ORANGE

1.0_2 BROWN
1.0_2 BLACK
1.0_2 WHITE

1.0_2 TR
1.0_2 BROWN

THERMOREGULATOR, NOMINAL VALUE

1.0_2 WHITE
1.0_2 GREEN

1,0_2 BLACK
1,0_2 BLACK

AIR CONDITIONING UNIT 0.5_2 BLACK/RED

1.0_2 BROWN

1.0_2 BROWN

1.0_2 BROWN
1.5_2 RED

1.5_2 RED
1.0_2 RED
0.5_2 BLACK/RED
1.0_2 GREY

1.0_2 BLUE
1.0_2 BROWN
1.0_2 BROWN
1.0_2 RED

1.0_2 GREY
1.5_2 RED/YELLOW

1.5_2 BROWN 1.0_2 BLUE

1.0_2 WHITE 1.5_2 WHITE


1.5_2 RED
1.0_2 YELLOW

1.5_2 BLACK
1.0_2 BLUE

THERMOREGULATOR MODULE

1.0_2 BLACK/RED
1.5_2 RED/BLUE

1.0_2 GREY
CRIB COMPACTOR
2.5_2 RED
1.0_2 BLUE
TEMPERATURE SENSOR
4_2 RED
2.5_2 RED
0.5_2 BLACK/RED

0.5_2 GREEN/WHITE
1.0_2 GREY
0.5_2 BROWN

4_2 BROWN
RED 1.0_2
4_2 RED

1.0_2 BLACK/RED

1.0_2 BLACK
ICING
PROTECTION
AIR CONDITONER FAN AIR CONDIT. ON

0.5_2 YE/RED

2.5_2 BROWN
0.5_2 BLUE

0.5_2 WHITE
SEE ENGINE SYSTEM

2.5_2 BROWN

1.0_2 BROWN

AIR CONDITIONING
HY.ON

AIR CONDITIONING WITHOUT HEATING


SEE
ENGINE CIRCUIT

SEAT COMPRESSOR SEAT COMPRESSOR SEAT COMPRESSOR SEAT COMPRESSOR SEAT COMPRESSOR
DRIVER'S SEAT OPERATOR'S SEAT OPERATOR'S SEAT DRIVER'S SEAT OPERATOR'S SEAT
CABIN 3 CABIN 3 CABIN 2 CABIN 1 CABIN 1

SEAT COMPRESSOR
SEE
ENGINE CONTROL

M8 FG

SIGNAL
ENGINE RUN

(B966)
b1

AUTOM. MAN.

30
85 d1
86
87

IN CABINET
EL-T8029.00a

M
=

HY-PUMP AND
FILTER UNIT

EVW50674

2002 Tag Name Diese Zeichnung und eventuelle Anlagen sind unser
Eigentum und dürfen ohne unsere schriftliche
Gezeichnet 3.7. Bauer Industriegesellschaft m.b.H.
Genehmigung weder vervielfältigt noch dritten Bahnbaumaschinen
Geprüft 3.7. Personen zugänglich gemacht werden. LINZ/D.

Maßstab

HYDR. PUMPING AND FILTERING SYSTEM

Korr.Dat.
EL-09W-2.005-0/HF-ENG
Vorbild:
SUPPLY
CHARGING CONNECTION
FROM MACH.

HOUSING EL-09W-2.009-B177

CHARGE ON/OFF

SET 13,6V IN IDLING MODE WITH R12,

CHARGING MODE
LIMIT CURRENT TO 2A WITH R6!!
LASER MODE
PCB EL-T461.07B

+12V WHITE

0D BROWN LASER

ORIGINAL CABLE (FROM EL-T7127.01) CA. 2M LONG ORIG.PLUG

!! ATTENTION!!
NAME LABEL EVD60606 NEXT TO ON/OFF SWITCH
USE LASER ADJUSTMENT DEVICE

LASER CHARGING CIRCUIT


SEE
ENGINE CONTROL

HEATING

CHANGEOVER
VALVE
AIR DRYER

AIRDRYER DEVICE

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