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• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load
being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the
load.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON
BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure
to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make
sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Diagrams and Schematics Table of Contents
TABLE OF CONTENTS
HYSTER
APPROVED
PARTS
8000 SRM 1585 General Information About Diagrams and Schematics
Color Use/Function
Red Battery-level power circuits and 5 volt supply circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) CANbus
Yellow CAN-Hi
Green CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) CANbus (Mazda)
Dk Blue/Pink CAN-Hi
Dk Blue/White CAN-Lo
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input
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General Information About Diagrams and Schematics 8000 SRM 1585
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Diagrams and Schematics 8000 SRM 1585
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Diagrams and Schematics 8000 SRM 1585
Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1585 Diagrams and Schematics
Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 6. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Electrical Schematic
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Figure 9. Kubota 3.6L Diesel T3 57kW and 62kW Engine Electrical Schematic
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Diagrams and Schematics 8000 SRM 1585
Figure 11. Kubota 3.8L Diesel IT4 55kW Engine Electrical Schematic (Sheet 1 of 2)
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Figure 11. Kubota 3.8L Diesel IT4 55kW Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 12. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1585 Diagrams and Schematics
Figure 12. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 13. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1585 Diagrams and Schematics
Figure 13. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 2 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 18. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 1 of 2)
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8000 SRM 1585 Diagrams and Schematics
Figure 18. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 2 of 2)
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Figure 22. Forward Travel Amber Lights With Three-Stage Mast Electrical Schematic
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8000 SRM 1585 Diagrams and Schematics
Figure 32. Mazda (2010) 2.0L and 2.2L LPG Engine Wiring Diagram
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Diagrams and Schematics 8000 SRM 1585
Figure 35. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Wiring Diagram
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8000 SRM 1585 Diagrams and Schematics
Figure 38. Kubota 3.6L Diesel T3 57kW and 62kW Engine Wiring Diagram
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Diagrams and Schematics 8000 SRM 1585
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Figure 40. Kubota 3.8L Diesel IT4 55kW Engine Wiring Diagram
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Diagrams and Schematics 8000 SRM 1585
Figure 41. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Wiring Diagram
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8000 SRM 1585 Diagrams and Schematics
Figure 46. Forward Travel Amber Lights With Three-Stage Mast Wiring Diagram
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Figure 50. Electronic Control Valve Hydraulic Schematic for Lift Truck Models S30FT, S35FT,
S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT) (L177)
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Diagrams and Schematics 8000 SRM 1585
Figure 51. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic
Schematic for Lift Truck Models H2.0-3.5FT (H40-70FT) (L177)
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8000 SRM 1585 Diagrams and Schematics
Figure 52. Manual Control Valve Hydraulic Schematic for Lift Truck Models S30FT, S35FT,
S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT) (L177)
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Diagrams and Schematics 8000 SRM 1585
Figure 53. Electronic Control Valve Hydraulic Schematic for Lift Truck Models S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004) and H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005, S005)
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8000 SRM 1585 Diagrams and Schematics
Figure 54. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic
Schematic for Lift Truck Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110,
120FT) (R005, S005)
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Figure 55. Manual Control Valve Hydraulic Schematic for Lift Truck Models S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004, H004) and H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005, S005)
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8000 SRM 1585 Diagrams and Schematics
Figure 56. Electronic Control Valve Hydraulic Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (F024, G024) and H6.0FT, H7.0FT (H135FT, H155FT) (K006)
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Diagrams and Schematics 8000 SRM 1585
Figure 57. Manual Control Valve Hydraulic Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (F024, G024) and H6.0FT, H7.0FT (H135FT, H155FT) (K006)
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Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck
Models H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (B299) (Sheet 1 of 2)
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Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck
Models H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (B299) (Sheet 2 of 2)
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Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck
Models S30FT, S35FT, S40FTS (E010), S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT;
S80, 100FTBCS; S120FTS; S120FTPRS) (G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (S005) (Sheet 1 of 3)
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Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck
Models S30FT, S35FT, S40FTS (E010), S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT;
S80, 100FTBCS; S120FTS; S120FTPRS) (G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (S005) (Sheet 2 of 3)
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8000 SRM 1585 Diagrams and Schematics
Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck
Models S30FT, S35FT, S40FTS (E010), S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT;
S80, 100FTBCS; S120FTS; S120FTPRS) (G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (S005) (Sheet 3 of 3)
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Diagrams and Schematics 8000 SRM 1585
Figure 60. Cast Iron Transmission Hydraulic Schematic for Lift Truck Models H2.0-3.5FT
(H40-70FT) (L177), H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005),
and S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004)
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Figure 61. Aluminum Transmission Hydraulic Schematic for Lift Truck Models S30FT, S35FT,
S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT,
S55FTS) (F187), and H2.0-3.5FT (H40-70FT) (L177)
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Diagrams and Schematics 8000 SRM 1585
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models S6.0FT, S7.0FT (S135FT,
S155FT) (F024, G024) and H6.0FT, H7.0FT (H135FT, H155FT) (K006) (Sheet 1 of 3)
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8000 SRM 1585 Diagrams and Schematics
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models S6.0FT, S7.0FT (S135FT,
S155FT) (F024, G024) and H6.0FT, H7.0FT (H135FT, H155FT) (K006) (Sheet 2 of 3)
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Diagrams and Schematics 8000 SRM 1585
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models S6.0FT, S7.0FT (S135FT,
S155FT) (F024, G024) and H6.0FT, H7.0FT (H135FT, H155FT) (K006) (Sheet 3 of 3)
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8000 SRM 1585 Diagrams and Schematics
Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models
H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (B299) (Sheet 1 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models
H8.0FT, H8.0FT9, H9.0FT (H170FT, H175FT36, H190FT) (B299) (Sheet 2 of 2)
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Figure 64. Transmission Hydraulic Schematic for Lift Truck Models S4.0, 4.5, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004) (Sheet 1 of 2)
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Diagrams and Schematics 8000 SRM 1585
Figure 64. Transmission Hydraulic Schematic for Lift Truck Models S4.0, 4.5, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004) (Sheet 2 of 2)
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Figure 65. Hydraulic Schematic - Carraro 2-3T Wet Axle for Lift Truck Models H2.0-3.5FT
(H40-70FT) (L177)
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Diagrams and Schematics 8000 SRM 1585
Figure 66. Hydraulic Schematic - Dana 4-5T Wet Axle for Lift Truck Models H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005) and S4.0, 4.5, 5.5FT, S5.5FTS (S80,
100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004)
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Figure 67. Hydraulic Schematic - NMHG 4-5T Wet Axle for Lift Truck Models H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005) and S4.0, 4.5, 5.5FT, S5.5FTS (S80,
100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004)
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NOTES
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