G1476M010400en / REV. B / 09.04.

2015
CONTROLS & INDICATIONS

CONTROLS & INDICATIONS

Read the instructions supplied with the product before installation and
CAUTION
commissioning.

CAUTION Keep the instructions in a safe place for future reference.

Table of contents

1 CONTROL AND INDICATION EQUIPMENT IN OPERATOR’S CABIN .................................................. 2

1.1 Location of Equipment in Operator’s Cabin .......................................................................................... 2
1.1.1 Right Control Console +E84 ........................................................................................................ 3
1.1.2 Left Control Console +E85 ........................................................................................................... 7
1.1.3 Auxiliary Control Panel +E86 ..................................................................................................... 10
1.1.4 Spreader Status Panel +E88 ..................................................................................................... 14
1.1.5 Other Devices in Operator’s and Checker’s Cabins .................................................................. 15
2 LOCAL CONTROL STATIONS ............................................................................................................... 17
2.1 Boom Hoist Local Control Station +E6 ............................................................................................... 17
2.2 Inching Pushbutton Station for the Boom +E41 ................................................................................. 19
2.3 Main Cable Reels Local Control Station +E12 ................................................................................... 21
2.4 Spreader Cable Reels Local Control Station +E52 ............................................................................ 22
2.5 Main Hoist / Boom Hoist Local Control Station+E71 .......................................................................... 23
2.6 Gantry Travel Local Control Station +E110 ........................................................................................ 26
3 WARNING AND SIGNALING DEVICES ................................................................................................. 28
3.1 Gantry Travel Warning Equipment ..................................................................................................... 28
3.2 Alarm Horn .......................................................................................................................................... 28
3.3 Aviation Obstruction Lights ................................................................................................................. 28
3.4 Public Address System ....................................................................................................................... 28
4 COMMUNICATION EQUIPMENT ............................................................................................................ 29
4.1 Video Monitoring System .................................................................................................................... 29
4.2 Internal Telephone System ................................................................................................................. 29
5 CONTROL DEVICES IN ELECTRIC HOUSE ......................................................................................... 30

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1 CONTROL AND INDICATION EQUIPMENT IN OPERATOR’S CABIN

1.1 Location of Equipment in Operator’s Cabin

For location of equipment in the operator’s cabin, see also electrical drawings.

1) Right control console 3) Auxiliary control panel

2) Left control console 4) Spreader status panel

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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1.1.1 Right Control Console +E84

Nr. Device Description

Master switch for Handle forwards Lowering of load.
MAIN HOIST control Handle Hoisting of load.
backwards
Pushbutton Pushbutton Locking/unlocking of twistlocks of
TWISTLOCKS pressed spreader.
OPEN CLOSED If twistlocks are unlocked, pressing
once will lock the twistlocks, next
At top of master
pressing will unlock the twistlocks and
switch.
so on.
Pushbutton Pushbutton Right end of spreader lowered and left
SPREADER TRIM pressed end raised.
RIGHT
At top of master
switch
3/32
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Illuminated Pushbutton Returning spreader to center position
pushbutton pressed (TRIM/LIST/SKEW).
SPREADER
CENTERPOINT
Blinking light Returning motion in progress.

Steady light Spreader centered

(TRIM/LIST/SKEW).
Indication light Steady light Main hoist position error. Position shall
CALIBRATE HOIST be calibrated by driving main hoist
upwards over the calibration point.
Blinking light Main hoist position error. Main hoist is
over calibration point. Position shall be
calibrated by first driving main hoist
downwards below the calibration point
and then driving main hoist upwards
over the calibration point.
Position shall be re-calibrated by hoisting up past the
calibration limit 4.75m (top of the sill beam).
Indication light Blinking light Overload warning.
HOIST OVERLOAD Steady light Overload.

Red mushroom head Pressing of this pushbuttons stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically in pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Multi-axis controller Handle forwards Opens the spreader twistlocks

Handle Closes the spreader twistlocks

backwards
Handle to the Retracts the spreader to the next size
right position.
Handle to the left Extends the spreader to the next size
position.
Illuminated Pushbutton Setting of desired slowdown height.
pushbutton pressed at Lowering slows down automatically at
HOIST DESIRED desired height this height.
LEVEL Pushbutton Slowdown height setting deleted - not
pressed again in operation.
Steady light Slowdown set and hoist below desired
level.
Blinking light Hoist below desired level.
Light off Slowdown not in operation.

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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Selector switch OFF Antisway not in operation.
ANTISWAY
ON Antisway in operation

Further instructions for antisway: See Section 7 DynAPilot

Computer Aided Crane Control.

Illuminated Pushbutton Parking mode activated/deactivated

pushbutton pressed
ACCESS GATE Blinking light Parking mode activated but trolley not
PARKING Steady light at parking position.
Trolley at parking position.
Pushbutton The following limits and functions which normally prevent
BYPASS certain movements can be bypassed by pressing this
pushbutton:
Backreach normal stop bypass.
Prevention of rail brake release during high wind
Sillbeam anticollision hoist and trolley
Jammed trolley and gantry locking pins
Jammed gantry rail brakes
Gantry stop limits (not buffer limit switch)
Hoist software stop limits
Hoist slack rope down stop
All speeds are limited when this button is pressed.

USE THIS PUSHBUTTON ONLY WHEN IT IS

ABSOLUTELY NECESSARY.
BE PARTICULARLY CAREFULL WHEN USING THIS
PUSHBUTTON AND DEFINITELY FOLLOW
OPERATING INSTRUCTIONS.
Selector switch NORM. Gantry speed normal
CRANE SPEED SLOW Gantry speed limited to half so that the
whole joystick range is used

Pushbutton Pressing of pushbutton generates audible alarm signal by

ALARM the horn installed on the head block.

Illuminated Pushbutton Start the crane

pushbutton pressed
CRANE ON Steady light Crane on.
Blinking slow Crane is starting
Blinking fast Something is preventing the crane
from starting

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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton Pressing of pushbutton stops the crane drives and control
CRANE OFF functions.
USE THIS PUSHBUTTON FOR NORMAL CRANE STOP.

FAULT BUZZER Audible fault / alarm buzzer.

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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1.1.2 Left Control Console +E85

Nr. Device Description

Master switch for Handle forwards Trolley moves towards water.
TROLLEY and Handle Trolley moves towards dock.
GANTRY backwards
Control
Handle to left Crane moves to the left.
Handle to right Crane moves to the right.
Handle to center Motion stops.
Pushbutton Push button Antisway bypassed
DYNAPILOT pressed
BYPASS
At top of master
switch.
Pushbutton Pushbutton Left end of spreader lowered and right
SPREADER TRIM pressed end raised.
LEFT
At top of master
switch

7/32
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Indication light Steady light Trolley position error. Position shall be
CALIBRATE calibrated by driving trolley forward
TROLLEY over the calibration point.
Blinking light Trolley position error. Trolley is over
calibration point. Position shall be
calibrated by first driving trolley
backwards beyond the calibration point
and then driving trolley forward over
the calibration point.
Position shall be re-calibrated by driving trolley past the
calibration limit.

Illuminated Pushbutton Returning spreader to center position

pushbutton pressed (TRIM/LIST/SKEW).
SPREADER
CENTERPOINT
Blinking light Returning motion in progress.

Steady light Spreader centered

(TRIM/LIST/SKEW).
Joystick for spreader
micro motion control
LIST FORWARD Handle forwards Waterside edge of spreader lowered
and landside edge raised.
LIST REVERSE Handle Landside edge of spreader lowered
backwards and waterside edge raised.
Handle right Spreader rotates clockwise on
SKEW CW level.(Spreader aligned with railway
rails).
Handle left Spreader rotates counterclockwise on
SKEW CCW level.

Joystick for flippers Handle forwards Lowering of waterside left flipper

control left
FLIPPERS DOWN Handle forwards Lowering of waterside flippers
Handle forwards Lowering of waterside right flipper
right
Handle
Lowering of landside left flipper
backwards left
Lowering of landside flippers
Handle
backwards
Handle Lowering of landside right flipper
backwards right
Handle left Lowering of left side flippers
Handle right Lowering of right side flippers
Indication light Steady light Trolley storm lock pin down
TROLLEY
ENGAGED

8/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Indication light Steady light Trolley storm lock pin up
TROLLEY FREE

Illuminated Pushbutton Closing of gantry rail brakes.

pushbutton pressed
GANTRY RAIL No light Rail brakes are not closed.
BRAKES ENGAGED Blinking light Some but not all rail brakes closed.
Steady light All rail brakes closed.
Illuminated Pushbutton Releasing of gantry rail brakes.
pushbutton pressed
GANTRY RAIL No light Rail brakes are not released.
BRAKES
Blinking light Rail brakes moving to release
RELEASED
direction.
Steady light All rail brakes released.
Pushbutton The following limits and functions which normally prevent
BYPASS certain movements can be bypassed by pressing this
pushbutton:
Prevention of rail brake release during high wind
Sillbeam anticollision hoist and trolley
Jammed trolley and gantry locking pins
Jammed gantry rail brakes
Gantry stop limits (not buffer limit switch)
Hoist software stop limits
Hoist slack rope down stop
All speeds are limited when this button is pressed.

USE THIS PUSHBUTTON ONLY WHEN IT IS

ABSOLUTELY NECESSARY.
BE PARTICULARLY CAREFULL WHEN USING THIS
PUSHBUTTON AND DEFINITELY FOLLOW
OPERATING INSTRUCTIONS.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1.1.3 Auxiliary Control Panel +E86

10/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Indication light Steady light Boom raised to over 45 degrees angle
BOOM >45°

Illuminated Pushbutton Boom raising starts.

pushbutton pressed
BOOM UP Slowly blinking Boom raising in progress.
light
Steady light Boom at the upper position.

Illuminated Pushbutton Boom raising/lowering stops.

pushbutton pressed After stop, hoisting/lowering can be re-
BOOM STOP started by pressing pushbutton UP or
DOWN.

Illuminated Pushbutton Boom lowering starts.

pushbutton pressed
BOOM DOWN Slowly blinking Boom lowering in progress.
light
Steady light Boom at lowered position.

Selector switch Mode selector switch must be turned

MODE SELECTION to appropriate position depending on
used load handling equipment.
When using single lift spreader
CONT
When using twin lift spreader
TWIN20
When using hook beam
HOOK
Illuminated Pushbutton Spreader hydraulic pump starts.
pushbutton pressed
SPREADER PUMP Steady light Pump motor running.
ON
Blinking light Fault or failure that prevents pump
motor from starting.
Illuminated Pushbutton If pump motor is running pressing this
pushbutton pressed pushbutton stops hydraulic pump.
SPREADER PUMP
OFF

Indication light Steady light Nothing prevents driving the boom.

BOOM HOIST
READY
No light Something prevents driving the boom.

Selector switch Control switch for trolley floodlights.

FLOODLIGHTS
TROLLEY

11/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton Pushbutton for on/off control for boom floodlights.
FLOODLIGHTS
BOOM

Pushbutton Pushbutton for on/off control for main girder non

FLOODLIGHTS operational floodlights.
MAIN GIRDER NON
OPER.

Pushbutton Pushbutton for on/off control for main girder floodlights.

FLOODLIGHTS
MAIN GIRDER

Illuminated Pushbutton Reset active faults.

pushbutton pressed
FAULT / RESET Light blinking There are active fault(s) that can be
reset by pressing this button.
Light on There are active fault(s) that cannot be
reset here.
Light off There are no active faults.

Electric Snag load reset by pressing

this button!
Selector switch OFF Microphone is not active.
INTERCOM ON Microphone is active for loudspeaker
system.

Selector switch Control switch for windshield wipers.

WIPERS

Selector switch Control switch for windshield washers.

WASHER

Pushbutton When the pushbutton is pressed, all of the indication lights

LAMP TEST are set ON in the cabin.
Test the lights every time before starting working with the
crane.

12/32
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Fault Audible fault / alarm buzzer.
BUZZER

Indication light Light blinking Wind speed is near shutdown limit.

WIND ALARM
Steady light Wind speed is over shutdown limit.

Illuminated Pushbutton Returns trim, list and skew to home

pushbutton pressed position.
TRIM/LIST/SKEW Blinking light Returning motion in progress.
HOME SET
Steady light In home position.
No light Not in home position.
Selector switch Control switch for spot lights installed in the operator’s
SPOTLIGHTS cabin.

Selector switch OFF Defroster unit is off.

DEFROSTING VENT. ONLY Defroster unit ventilates the cabin.
HEATING Defroster unit ventilates and heats the
cabin.

13/32
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1.1.4 Spreader Status Panel +E88

Nr. Device Description

Indication light Steady light Spreader (+container) is above sill
SILLBEAM BELOW beam.

Indication light Steady light The twin 20 center twistlocks are in the
TWIN 20 lowered position.

Indication light Steady light Length of spreader is in standard

TELESCOPE length position (20’ or 40’).
ENGAGED No light Length of spreader is not in standard
length position.
Telescope moving
Blinking light
Indication light Steady light All twist locks open.
TWISTLOCKS
OPEN

Indication light Steady light All twist locks closed.

TWISTLOCKS
LOCKED

Indication light Steady light Spreader landed onto the container,

SPREADER closing or opening of twistlocks
LANDED possible.

Analog indicator Indicates weight of the load under spreader or hook beam
LOAD in tonnes.

Analog indicator Indicates wind speed in m/sec.

WIND SPEED

14/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

1.1.5 Other Devices in Operator’s and Checker’s Cabins

1) Foot switches for horn / sway OFF 8) Radio / CD player

2) Foot switches for flippers up / down 9) Amplifier for loudspeaker
3) Spot light 10) Microphone for loudspeaker
4) Air conditioner – Indoor unit 11) Video monitor
5) Fluorescent light / Emergency light 12) Telephone
6) Spot light 13) Heater
7) Electrical cubicle 14) Fluorescent light

Device Description
Twin footswitch at right side Foot operated pushbutton to control the Dynapilot. When pressed
continuously Dynapilot is OFF.

15/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Device Description
Twin footswitch at left side Foot operated pushbuttons to control the flippers.

Black footswitch at right side Foot operated pushbutton for alarm horn.
Video display View from trolley backwards.
A/C Indoor unit Split unit controlled by the remote controller.
Defroster unit, 2pcs under the Defroster unit to keep lower glasses clear. Control switch at Auxiliary
double floor of cabin rear part Control Panel. Adjustable control thermostat at the side of electrical
cubicle.
Fluorescent light Lighting fixture in the cabin. Control switch with dimmer by the side of
door.
Spot lights Spot lights for use in the dark instead of main light. Control switch at
Auxiliary Control Panel
Loud speaking equipment: Issuing of audible instructions by the operator to staff working on the
Microphone and amplifier in the dock and ship.
cabin
Loudspeaker outside the cabin
Telephone Telephone station including in the internal telephone system on the
crane.
Radio / CD player At Auxiliary Control Panel
VHF radio At Auxiliary Control Panel
Electrical cubicle Enclosure for electrical equipment.
On the door of cubicle there is a main power switch. Main circuits for
cabin and trolley lighting, heating and auxiliary equipment can be
switched ON and OFF by this switch.
The switch can be locked to OFF position.

16/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2 LOCAL CONTROL STATIONS

2.1 Boom Hoist Local Control Station +E6

 Boom Hoist Control Station is movable pendant type station. Normally it is stored in the electrical room.
 For raising / lowering of the boom, it can be moved outside at the place where
 The boom is well visible.

1) Emergency stop 6) Boom stop

2) Drives OFF 7) Boom up
3) Drives ON 8) Boom ready
4) Lamp test 9) Boom > 45°
5) Boom down

Nr. Device Description

Red mushroom head Pressing of this pushbutton stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Pushbutton Control of the boom disabled from this station.
DRIVES OFF

Illuminated Control of the boom enabled from this station only.

pushbutton
DRIVES ON

Pushbutton When the pushbutton is pressed, all of the indication lights

LAMP TEST on the pendant should light up.
Test the lights every time before starting working with the
crane.

Illuminated Pushbutton Boom lowering starts.

Pushbutton pressed
BOOM DOWN Slowly blinking Boom lowering in progress.
light
Steady light
Boom at lowered position.

17/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton Pushbutton Boom raising/lowering stops.
BOOM STOP pressed After stop, hoisting/lowering can be re-
started by pressing pushbutton UP or
DOWN.

Illuminated Pushbutton Boom raising starts.

Pushbutton pressed
BOOM UP Slowly blinking Boom raising in progress.
light
Steady light
Boom at the upper position.
Indication light Steady light Boom hoist machinery ready for
BOOM READY hoisting/lowering the boom.
No light Fault or failure that prevents boom
from hoisting/lowering.

Indication light Steady light Boom raised over 45 degrees from

BOOM >45 horizontal.

18/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2.2 Inching Pushbutton Station for the Boom +E41

Inching Pushbutton Station is located at the top of pylon next to the boom locking pin. To be able to use the
inching buttons the crane must be switched on from the pendant and the boom must be at the upper
slowdown area.

Nr. Device Description

Pushbutton Pushbutton Boom rising is started for a few
INCHING UP pressed Seconds.
For a new inching the pushbutton shall
be pressed again.
(Inching pushbutton is used to help
releasing of the boom-locking pin if the
pin is jammed.)
Pushbutton Pushbutton Boom raising starts.
BOOM UP pressed

Pushbutton Pushbutton Boom lowering starts.

BOOM DOWN pressed

19/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Red mushroom head Pressing of this pushbuttons stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.

Several short inching will cause high mechanical stresses on the boom hoist
NOTICE machinery.
Avoid unnecessary inching!

20/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2.3 Main Cable Reels Local Control Station +E12

Gantry cable reel local control station is located at the reel.

Nr. Device Description

Red mushroom head Pressing one of these pushbuttons stops all crane drives
pushbutton and operations immediately.
CRANE E-STOP Pushbutton remains mechanically to pressed position.
Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Selector switch Position AUTO Auto- mode in operation.
REEL DRIVE Position MAN Man- mode in operation.
MAN - AUTO

Pushbutton Pushbutton Cable out from reel.

MAIN REEL OUT pressed

Pushbutton Pushbutton Cable in to reel.

MAIN REEL IN pressed

21/32
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be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2.4 Spreader Cable Reels Local Control Station +E52

Spreader cable reel local control station is located at the reel in trolley.

Nr. Device Description

Red mushroom head Pressing one of these pushbuttons stops all crane drives
pushbutton and operations immediately.
CRANE E-STOP Pushbutton remains mechanically to pressed position.
Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Selector switch Position AUTO Auto- mode in operation.
REEL DRIVE Position MAN Man- mode in operation.
MAN - AUTO

Pushbutton Pushbutton Cable out from reel.

SPREADER REEL pressed
OUT

Pushbutton Pushbutton Cable in to reel.

SPREADER REEL pressed
IN

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2.5 Main Hoist / Boom Hoist Local Control Station+E71

For maintenance purposes, Main Hoist and Boom Hoist can be operated from the Hoist Emergency Drive
Local Control Station located in the machinery room.
Control devices for Main Hoist Emergency Drive are also installed on this local station.

Nr. Device Description

Selector switch Control place selector switch to enable main hoist or
HOIST SELECTION boom hoist control from this local station.

Position BOOM Control of the boom hoist enabled

from this control station only.
Position HOIST Control of the main hoist enabled from
this control station only.
Position 0 Control of the main hoist or boom
hoist disabled from this control station
Pushbutton Pushbutton Rising starts at low speed and
HOIST UP pressed accelerates to maximum speed of
30% after 10 seconds.
Pushbutton shall be pressed
continuously. Releasing the button
stops raising motion.
Pushbutton Pushbutton Lowering starts at low speed and
HOIST DOWN pressed accelerates to maximum speed of
30% after 10 seconds.
Pushbutton shall be pressed
continuously. Releasing the button
stops lowering motion.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Red mushroom head Pressing of this pushbutton stops all crane drives and
pushbutton operation immediately.
EMERGENCY Pushbutton remains mechanically in pressed position.
STOP Released by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.

Illuminated Press Start crane

pushbutton Blink slow Crane is starting
CRANE ON Blink fast Something is preventing the crane
from starting
Steady light Crane drives ready
Pushbutton Pressing of pushbutton stops the crane drives and control
CRANE STOP functions.
USE THIS PUSHBUTTON FOR NORMAL CRANE STOP.

Light/pushbutton Pushbutton Reset faults.

FAULT RESET pressed
Light blinking There are active fault(s) that can be
reset by pressing this button.
Light on There are active fault(s).
Light off There are no active faults.
Key switch Control place selector switch for EMERGENCY DRIVE to
EMERGENCY enable main hoist or boom hoist control from this local
DRIVE station.
Position BOOM Control of the boom hoist enabled
from this station only.
Position HOIST Control of the main hoist enabled from
this station only.
Indication light Steady light Emergency main hoist ready to start.
HOIST READY

Pushbutton Pushbutton Emergency motor starts raising the

UP pressed load.
Pushbutton shall be pressed
continuously. Releasing the button
stops the motor.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton Pushbutton Emergency motor starts lowering the
DOWN pressed load.
Pushbutton shall be pressed
continuously. Releasing the button
stops the motor.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

2.6 Gantry Travel Local Control Station +E110

Gantry Travel Local Control Station is located below the landside sillbeam. Control devices can be handled
from dock level.

Nr. Device Description

Red mushroom head Pressing one of these pushbuttons stops all crane drives
pushbutton and operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Pushbutton Pressing of pushbutton stops the crane drives and control
CRANE OFF functions.
USE THIS PUSHBUTTON FOR NORMAL CRANE
STOP.

Illuminated Press Start crane.

pushbutton Blink slow Crane is starting.
CRANE ON Blink fast Something is preventing the crane
from starting.
Steady light Crane drives ready.
Illuminated Pushbutton Reset faults.
pushbutton pressed
FAULT RESET Light blinking There are active fault(s) that can be
reset by pressing this button.
Light on There are active fault(s) that cannot
be reset here.
Light off There are no active faults.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton The following limits and functions which normally prevent
GANTRY BYPASS certain movements can be bypassed by pressing this
pushbutton:
- Prevention of rail brake release during high wind
- Jammed gantry locking pins
- Jammed gantry rail brakes
- Gantry stop limits
USE THIS PUSHBUTTON ONLY WHEN NECESSARYLY REQUIRED.
BE PARTICULARLY CAREFULL WHEN USING THIS PUSHBUTTON AND
DEFINITELY FOLLOW OPERATING INSTRUCTIONS.
Illuminated Pushbutton Opening of gantry rail brakes
pushbutton pressed
RAIL BRAKE OPEN
No light Rail brakes not open.
Blinking light Rail brakes opening.

Steady light Rail brakes open.

Pushbutton Pushbutton Gantry moves left
GANTRY LEFT pressed Pushbutton must be pressed
continuously. Releasing the button
stops travel.

Pushbutton Pushbutton Gantry moves right

GANTRY RIGHT pressed Pushbutton must be pressed
continuously. Releasing the button
stops travel.

Illuminated Pushbutton Closing of gantry rail brakes.

pushbutton pressed
RAIL BRAKES No light Rail brakes not closed.
CLOSED
Blinking light Closing rail brakes.
Steady light Rail brakes closed.
Pushbutton Pushbutton for on/off control for main girder non
FLOODLIGHTS operational floodlights.
MAINGIRDER NON
OPER.

Pushbutton Pushbutton for on/off control for main girder floodlights.

FLOODLIGHTS
MAINGIRDER

Pushbutton Pushbutton for on/off control for boom floodlights.

FLOODLIGHTS
BOOM

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

3 WARNING AND SIGNALING DEVICES

3.1 Gantry Travel Warning Equipment

Gantry Travel Warning equipment are provided on the crane to warn personnel that the gantry motion is
running.
Equipment is consists of 4 units installed on each 4 corners on the crane legs. Each unit contains an audible
warning device and a flashing light.

3.2 Alarm Horn

The operator can warn the personnel working on the dock or ship’s deck.
The alarm horn has been installed on the headblock.

3.3 Aviation Obstruction Lights

There are three red aviation obstruction lights on the crane:
 One at the top of pylon
 One at the boom tip, in horizontal position when the boom is lowered
 One at the boom tip, in vertical position when the boom is lowered
When the boom is lowered, the light at the top of pylon and the vertical lights at the boom tip are illuminated.
When the boom is raised over 45, the horizontal lights at the boom tip are illuminated. The light at the top of
pylon and the vertical lights at the boom tip are switched off.
The obstruction lights are equipped with a back-up power battery, which is able to maintain sufficient lighting
level for 8 hours.

3.4 Public Address System

By the Public Address system the operator is able to issue speaking instructions to the personnel working on
the dock or ship’s deck.
The Public Address system consists of a gooseneck microphone and an amplifier in the operator’s cabin and
a loudspeaker outside the cabin.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

4 COMMUNICATION EQUIPMENT

4.1 Video Monitoring System

The video monitor in the operator’s cabin gives better visibility for the operator from the dock below the rear
part of the crane.
The camera has been installed outside the cab.

4.2 Internal Telephone System

A battery less internal telephone system enables communication between the stations located as follows:
 One in the operator’s cabin
 One in the electric room
 One in the machinery room
 One in the docker’s cabin
The system also consists of two headsets with 10 meters connection cable. Plug boxes for the headsets
have been installed close to the telephones in the electric room and machinery room.
Operation instruction:
Making a call to another station:
 Lift the handset.
 Select the line by means of the line selector.
 Crank the generator 6-7 turns clockwise until a sound signal can be heard.
Answering a call from another station:
 Lift the handset and press the pushbutton on the handset. Keep the Button pressed at all times
during conversation.
After one 6 - 7 turns cranking, charged energy is sufficient for 20 minutes conversation at normal speaking
volume. If required, crank 6-7 turns again to return volume to the normal level.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

5 CONTROL DEVICES IN ELECTRIC HOUSE

The control devices installed on the doors of cubicles are intended to use for testing, maintenance and
certain special situations.

Nr. Device Description

Selector switch Operation switch for interior lights in the electric cubicles
CUBICLE LIGHTS in the electric room.

Selector switch MANUAL position Photo switch for walkway lighting

TWILIGHT SWITCH control bypassed. Walkway lights
BYPASS controlled by manual pushbuttons
only.
AUTO position
Walkway lights controlled by the photo
switch.
Isolator switch for Position 1 Supply from crane.
LIGHTNING AND Position 2 Shore power.
HEATING
Position 0 Off.

Illuminated Press Start crane.

pushbutton Blink slow Crane is starting.
CRANE ON Something is preventing the crane
Blink fast
from starting.
Steady light Crane drives ready.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Pushbutton Pressing of pushbutton stops the crane drives and control
CRANE OFF functions.
USE THIS PUSHBUTTON FOR NORMAL CRANE STOP.

Illuminated Pushbutton Reset faults.

pushbutton pressed There are active fault(s) that can be
FAULT RESET Light blinking reset by pressing this button.
There are active fault(s) that cannot
Light on be reset here.
There are no active faults.
Light off
Red mushroom head Pressing of this pushbuttons stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.
Selector switch If any of the safety limits has been tripped, this switch
EMERGENCY LSW must be turned on to be able to drive back.
BYPASS Position ON Safety limits bypassed. As a
safety measure all speeds are limited.

Position OFF Normal working position.

Driving with bypassed emergency stop limit switches

must be carried out under supervision of maintenance
personnel.
Safety switch for Main switch for control current.
CONTROL
CURRENT

Red mushroom head Pressing of this pushbuttons stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.
G1476M010400en / REV. B / 09.04.2015
CONTROLS & INDICATIONS

Nr. Device Description

Red mushroom head Pressing of this pushbuttons stops all crane drives and
pushbutton operations immediately.
EMERGENCY Pushbutton remains mechanically to pressed position.
STOP Releasing by turning the head as indicated by marked
arrow.
USE THIS PUSHBUTTON FOR EMERGENCY STOP
ONLY. DO NOT USE IT FOR SHUT DOWN THE CRANE
AFTER OPERATION.

Key switch This switch can be used to reset snag load situation. It
SNAG LOAD also resets snag load alarms.
RESET

Position 1 RESET position.

Position 0 Normal working position.

Key switch Position OFF Crane is in normal operation mode.

MAINTENANCE Position ON Backreach normal stop bypass.
MODE
All limit switches are bypassed.

Selector switch Position 1 Only hoist 1 is operating.

HOIST SELECTION Position 1+2 Both hoist 1+2 are operating. Crane is
in normal operation mode.
Position 2 Only hoist 2 is operating.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not
be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2015)
Konecranes Plc. All rights reserved.