CP4129 CHIPPING HAMMER RHP 985 ‘FIRST EDITION ‘MARCH, 1998 WARNING - TO REDUCE RISK OF INJURY, READ AND UNDERSTAND THIS INSTRUCTION MANUAL BEFORE OPERATING TOOL. PROTECT YOUR INVESTMENT IN THE WORLD'S FINEST AIR TOOLS USE GENUINE CP REPLACEMENT PARTS. The purchase of replacement parts for your CP tools deserves the same good judgement that resulted in the purchase of the tools themselves. Each genuine CP part is made from carefully selected and inspected material, subjected to ‘sophisticated machinery and finishing processes. @ Chicago . Pneumatic Instruction and Parts Book for PNEUMATIC SIMPLATE HEAVY DUTY CHIPPING HAMMER CP 4129 Model "A" & "U' ‘and heat-treated to produce just the right combination of hardness, ductility and impact resistance for its intended use. Each parts is identical to, and made concurrently with, parts used in production tools. The use of parts other than genuine CP replacement parts can lead to sub-standard performance, early failure, possible damage of other parts and, in some instances, ‘unsafe conditions. Chicago Pneumatic Tool Company @ 1800 Overview Drive Rock Hill, SC 29730 (803) 817-7000GP 4120 HEAVY DUTY CHIPPING HAMMERS Model "A" &-U Inoex struction and parts book have catalog numbers starting Tools covered by thi With CP4129 followed by catalog code letters such as 4ROT, SROT, 2ROT, 1ROT. 4HOT, SHOT, HOT. THOT, 4RIT, SRIT, RIT, 1RIT, AHIT, SHIT, SHIT, THT, ‘The following index indicates the options & brief features THROTTLE HANDLE VALVE PISTON & CYLINDER, BUSHING Description Description Description Description D Handle Simpate Nominal 680° Dia, Inside Tagger () Stoke ound () D Hanae 2°Nominal 80 Outside Tigger (07) Stoke Hexagon (H) 3 Nominal Stroke 4 Norminat Stoke CAUTION THIS CODE LETTERS INDEX DOES NOT NECESSAIRLY INDICATE INTERCHANGEABILITY OR SAFE PARTS COMBINATIONS, REFER TO THE LATEST CHICAGO PNEUMATIC CATALOG FOR APPROVED TOOL DESIGNATIONS AND ASSEMBLY COMBINATIONS, GENRAL INSTRUCTIONS LAYOUT AND SPARES Page 2.3 Pago 4 GENERAL INSTRUCTIONS Air Supply For satisactory performance, 90 PSIG (62 bar of clean, dry ais ‘requied AT THE TOOL with too operating. Whig hose 36°. may be used at th ai inlet, but longer runs should be 1/2" hose size ot larger, used with couplings ora minimum 7/16°1.D. The use of C- 132194 CHICAGO PNEUMATIC Air Line Separator and Filler anda CA. 048362 Air Line Pressure Regulator mounted as closely = possible tothe tools recommended, Instructions fer Safe Operation BEFORE PLACING THIS TOOL IN OPERATION, READ THE FOLLOWING SECTIONS EXCERPTED FROM ‘THE COMPRESSED Alf AND GAS INSTITUTES" SAFETY CODE FOR PORTABLE AIR TOOLS "(APRIL 1974) 1.EYE PROTECTION - Eye and face protectin shal be worn ata! times while operating power tots, 2. RETAINERS - A rolainer shall bo integral wih oF installed on a percussion tool which, without such a retainer, can eject the chisel vel se, punch or such equemen, when the tol i operated oa ‘work sure 8.QUICKDISCONNECT COUPLINGS - ta. quckssconnect coupling is usedona percussion tol shall be separatediom the tol by 8 vip hose, 4, OPERATOR INSTRUCTIONS - A_ percussion t00l shall not be ‘operated unloss tho chisel, rivet set, scaling tool or othe. position inthe tool and in contact wih the workpiece Tools shall not bbe used in such a manner that ejection of an accessory might endanger acjacent personnel 5. REMOVE TOOLS - When percussion tools are notin use, the dies and accessories shall be romoved, unless they are retained in a postive manner Preparing for Operation Daily betore using and alter each eight hours service, disconnect air hase from Chipping Hammer, and blow outa line 1 clear tof accumulated dirt and mostue, Pour about ‘one tablespoontul of recommended of nto ai nel, connect {air hose an operate toot alow oto be caret the tenor Lubrication ‘The use of synthetic ols is not recommended because of possible damage to seals, “O" ngs . hose, rotor blades. and polyearbonate ler and fer bows. ‘The use of a Chicago Pneumatic Ai Line Lubvicaor installed a8 closely as possible tothe too, profrably between the at pipe andthe hose leading tthe too, 's recommended wit all ‘roumatic foo to assure a consian and adequate supply of lubricant o tho working parts ofthe tools, Fecommended Lubricants CHICAGO PNEUMATIC Aroione Ot which contains moisture fbsorbent, ust inhibiting additives and will veo with CP Sinplate Chipping Hammers and may be purchased under the folowing symbols ‘gal can... P-0899507 59a can. P-D80S08 1 recommended aii not availabe, use a turbine or spindle ‘grade oil with viscosity of 100-150 SUS at 100F hich Containg a rustLose of Power /Erratie Action Loss of power and erratic action may be caused by factors Dutsde the tool proper Make the faliowing checks 4. Check air rossure.- For rated performance 90 PSIG (62 bar) air pressure AT THE TOOL ‘ requred withthe fool operating onthe jo. A drop in alr pressure may be caused by lowered compressor output. excessive dain on the airline of by the use of hose or connections of improper size or poor gondtion 2. Check for wet of ity ait - Excessive moisture in the ait ‘supply tends to wash lubricant way trom the working parts of ‘the tool and rust or cortode tho interior. Gt wil damage the Interior by scoring closely ited parts, and impede the acton tthe ool. the above are found in ordet,aisconnect tol and out aboral amount of recommended allar an SAE # 10H ut with an equal quantity of kerosene nto the arin. Operate the tool 10 alow hubreant to flush accumulated gum and git fut the exhaust, ‘CAUTION : When eperating tooo flush our gum and foreign matter diet tool exhaust away fom operator and co-workers, 1 outside factors are not to blame, disassemble the too) ‘thoroughly clean and inepect all part and replace those worn ‘orbroken, Goat parts with ight oil and reassemble, Maintenance Do not penalize the operator by requiing him to use a toot lwhich i notin fist class condition. Regular inspection and |mamelate ropa of minor faults il avo more extensive future ‘opairs and maintain the totais highest eliciency. 1h Keep 10! propery ubricates 2. Protide 90 PSIG (6.2ba) of clean, diy air ATTHE TOOL, 3. CAUTION: Clamp ring shoul be replaces periodically to provont cylindor fom rotating and protet parts rom amage 4. Setup and maintain an inspection and repair program regulary scheduled at intervals governedby he degree of use to whien he tools eubjecte. Inspection Standards Check 100! ator dlsassembly for plugged air porting and fr worn parts. As the parts of the tool wear, power il slowly ‘ecrease. Depending on the requirements of the particular Applicaton tolerable wear can vaty As a guide in maintaining ‘maximum powor output pars ised in he flowing table should at be worm in excess ofthe given dimensions, Taxman > anima Pat | iin Pe Din} Gyinder (20) 1.127" Piston 22)| 1.1220" ‘Steeve (25) | 6910" Replace piston exacked of worn hollow ansriking end. Valve seats and edges of valve shouldbe inspected visually for wear ang piting Mattunctions and Repaits This section covers tho use ofthe repair tools sted on page § land enumorates the most usual causes and corrections of ‘maifunctons of tho tool proper. It is designed to help the user ‘make rapid and efficient repairs to the ckmensions required by mating parts of he toot 1. Trrote Va Leakago Fomeve trate valve (7) om too and remove “Oring (9) fam ‘ave. Sip @ new "0" rng onthe trot valve and reassemole place throtte valve Bushing (4) if worn, eam { 280"eam) bere inetaling trote valve 2. Rotating Cyindor place ring lam (19) sing appears torn or flaked. Replace ringclam (19) if eylinder (20) rtates relative tothe ange (26) ‘when tured by both hands ater assembly ‘Assembly Cautions 1 With bumper (28) and washer (29) in place, assomble lange (26) against handle by tightening the four bolts (27) event ‘he gap Between the flange and the handle disappears. As a ‘uide, use approx. 15 18 =P, Torque on the alts. Recheck the torque on albots ater the tighting sequenco to ensure that allbots are propo torqued 2. With tool completely assembled check the ably of turing the eyinder (20) with bath hands relative tothe ange (26). the eyinder rotates, tis time to replace the rng: clamp (19) Also, replace bumper (28) i compression takes a sot at 1/4° tekness (otal height) or bumper appears t2 be cracked, WARNING : Frequently inspect lock spring (25) for ‘excessive wear and replace if necessary, Faure 10 ‘observe ths practice may fesull I serious injury 10 oporatr.(CP 4129 CHIPPING HAMMERS Model "A”& 155708 3° Gylnel Hex Bush 1195708 4° Cyne. Round Bush P1s5710 4° Gylincl Hex Bush Index No Index No. No. PartNo, Description Fogd_ No. PartNo. Description Read 185427 Manato + 2 P1sss3s Muffler 1 2 Ro75404Pin- Lever 1 Prige62 Piston 1 3003070 Lever- Throttle Vane 1 8 001850 Bushing - Round 1 4% "POOSIS4 Bushing Thotle Valve 1 26 107243‘ Retaer-Sieave (Incl No25) 1 5 POOS'S6 —Pin- Push 185 070994 ‘Retainer - Spring 1 6 PCD61S7 —Bushing-Push Pin 1 199189 Retainer - Spring Huy. Dutty + 7 Pas2080 Vato. Thrtto 1 28 Pissai8 Flange 1 8 Pos20s: O-Ring Retainer 1 8 185420 Bolt 4 9 CAdBERE7_O- Ring (110) 1 2B 185421 Bumper 4 10 P0617 Spring-Thotle 1 29 1ss422 Washer 4 11 Poorest Pug. These Vale + 30 165538 Hex Nut-Insert Nylock 4 52 P001995 Bushing Ar Inet +3 165562 _Partsbook 1 43° POT1350. Lid Upper - Valve 1 P1sss83_ CG Papers 1 44 PIS6586 —-O- Fing (098) 1 3 cA144007 Decal - Warning 1 1S POTT352. Case Vane. 1 16 POTI358.VaNe. 4 17 POTI351—_Lid- Lower Vale 1 18 AO61797 Pin Dowel 2 19 P144153. ing: Camp 1 20155423 Cylinder, 3" (Re) Bare 1 196430 1" Oyinel Round Bush 1 P1s8431—1"Cyfinet Hex Bush 1 195705 2 Oylinel Round Bush 1 198708 2° Cylinc. Hex Bush 1 159707 3 Gyre. Round Bush 1@—