TL90 Parts Manual

SMC Light & Power
PARTS MANUAL (All TL-90 Models)
TELELIGHT
TL-90 LIGHTING TOWER
The information in this manual is subject to change without prior notice.
SMC Light & Power

SMC Light & Power a division of Arc-Gen Ltd.
Belchmire Lane, Gosberton, Lincs PE11 4HG UK
Tel: 44 (0)1775 840020 Fax: 44 (0)1775 843063 E-mail: info@smclightandpower.com Web: ww.smclightandpower.com
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Enter the machine Serial Number here for future

reference when ordering replacement parts.
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Enter name & address of authorised distributer

if applicable.
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ALWAYS USE GENUINE PARTS
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TABLE OF CONTENTS
Group Part
Description Machine Serial No.s No. Page(s)
Lower Chassis Assembly TC16663.01 6-7

Brake Drum Assembly TC16670.01 8
Overrun Assembly TC16671.01 9
Chassis I Assembly up to T90098264 TC16275.01 10-11
Chassis II Assembly T90098265 onwards TC16647.01 12-13
A' Frame Assembly TC16276.01 14-15
110 volt Outlet Transformer (Optional) TC16676.01 14-15
Fuel Tank Assembly (steel) up to T90077030 FT16277.01 16-17
Fuel Tank Assembly (plastic) T90077031 onwards FT16278.01 18-19
Lifting Frame Assembly TC16662.01 20-21
Kubota Engine & Alternator Assembly EM16657.01 22-25

Kubota Engine & Alternator Assembly T90098265 to T90098374 EM16658.01 26-29
Kubota Engine & Alternator Assembly T90098375 onwards EM16659.01 30-33
Perkins Engine & Alternator Assembly (option) T90077179 to T90077315 GA15845.01 34-35
Cover Assembly up to T90077030 TC16283.01 36-37

Cover Assembly T90077031 onwards TC16309.01 38-39
Cover Assembly T90098265 to T90098374 TC16646.01 40-41
Cover Assembly T90098375 onwards TC16645.01 42-43
Foam Kit up to T90098264 TC16006.01 44

Foam Kit T90098265 to T90098374 TC16310.01 45
Foam Kit T90098375 onwards TC16311.01 46
Control Panel Assembly 230 volt T9005462 to T90077163 CP15507.01 48-49

Control Panel Assembly 230 volt T90088162 onwards CP16184.01 56-57
Control Panel Assembly 110 volt T90088162 onwards CP16185.01 58-59
Socket Box Assembly 230 volt CP16509.01 60-61

Socket Box Assembly 110 volt CP16510.01 60-61
Ballast Assembly TC16280.01 62-63
Power Pack Assembly PP16661.01 64-65
Mast Section 1 Assembly TM16294.01 66-67

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TABLE OF CONTENTS
Group Part
Description Machine Serial No.s No. Page(s)

Warning & Instruction Labels -
Light Bar Assembly up to T90077138 TM15504.01 84-85
Light Bar Assembly T90077139 onwards TM16053.01 86-87
Powertilt Assembly (optional) TM15505.01 88

Auto Run Module (optional) CP16345.01 89
Warning & Instruction Labels - 90-95
Kubota Eng. Wiring Diagram-Single Module CD15651.01 96

Mast Wiring Diagram-Single Module CD15652.02 97
Kubota Eng. Wiring Diagram-Dual Module CD16677.01 98
Kubota Eng. Wiring Diagram-Combined Module CD16363.01 99
230 volt Wiring Diagram CD15650.01 100
115 volt Wiring Diagram CD15831.01 101
Perkins Eng. Wiring Diagram-Single Module CD16678.01 102
Perkins Eng. Wiring Diagram-Dual Module CD16679.01 103
Perkins Eng. Wiring Diagram-Combined Module CD16680.01 104
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Lower Chassis Assembly TC16663.01
Item Part name Part Number Quantity
1 Axle Assembly 20K.630.000 1

2 Wheel & Tyre Complete 20K.614.004 2
3 Tyre 175 x 13 x 6 ply 20K.614.001 2
4 Wheel Rim Only 20K.614.000 2
5 Wheel Bolt 20K.437.015A 8
6 Rear Brake Cable 20K.695.000 2
7 Front Brake Cable 20K.635.000 1
8 Locknut Front 20K.635.001 1
9 Balance Bar 20K.635.002 1
10 Ball Nut 20K.635.003 1
11 Locknut Rear 20K.635.004 1
12 Chassis Mid Pressing TC16252 1

13 Front Plate TC15658 1
14 Back Plate TC15657 1
15 Front Drawbar Mounting TC15643 1
16 Overrun Device Complete 20K.629.000 1
17 M12 x 110 Bolt 06S.196.000 2
18 M12 x 65 Bolt (Tow Eye) 06S.187.000 2
19 M12 x 50 Bolt (Frt.Drawbar Mtg,) 06S.184.000 4
20 M12 x 40 Bolt (Mid Pressing) 06S.182.000 8
21 M12 x 35 Bolt (Upper Chassis) 06S.181.000 8
22 M12 Flat Washer 89S-005-000 34
23 M12 Nyloc Nut 80S.020.000 26
24 Threaded Stop TC16251 1
25 M10 Flat Washer 89S-004-000 5
26 M10 Nyloc Nut 80S-019-000 5
27 Half Cast Clamp Complete 20K.707.000 1

28 Half Cast Clamp 20K.707.000 1
29 Washer 20K.707.000 1
30 Handle TC15267 1
31 M10 x 30 Setscrew 27S-171-000 4
32 Jockey Wheel Complete 20K.632.000 1
33 Tube - Alarm Switch TC15586 1
34 M14 x 180 Bolt 06S.222.000 1
35 M14 Flat Washer 89S-006-000 2
36 M14 Nyloc Nut 80S.021.000 1
37 Cast Tow Eye 40mm 20K.643.000 1
38 Breakaway Cable 20K.462.008 1
39 Switch Mounting Bracket TC15585 1
40 Switch-Alarm 01E.247.000 1
41 M5 x 20 Socket Hd.Screw (Switch) 49S.109.000 2
42 M5 Flat Washer 89S.001.000 2
43 M5 Nyloc Nut 80S.016.000 2
44 Cable Gland M20 20K.645.000 1
45 Cable Gland Locknut 20K.645.001 1
46 Handbrake Loom WL15592 1
47 Ball Hitch 50mm (Optional) 20K.644.000 1

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Brake Drum Assembly TC16670.01
Item Part Name Part Number Quantity
1 Back Plate 20K-613.001 1

2 Brake Cable 20K-530.001 1
3 Cable Eye 20K.437.002 1
4 Reverse Lever Spring 20K.437.004 1
5 Reverse Lever L.H. & R.H. 20K.437.003A 1
6 Brake Shoe (pair) 20K.613.011 1
7 Pull-off Spring 20K.437.006 1
8 Expanding Clutch 20K.437.007 1
10 Brake Drum with bearing 20K.613.004 1
13 Flange Nut 20K.613.005 1
14 Dust Cap 20K.613.006 1
15 Wheel Bolt 20K.437.015A 1
18 Bearing Bolt 20K.437.018 1
19 Split Pin 4dia.x 20-DIN 94 20K.437.019 1
20 Shoe Retaining Spring 20K.437.020 1
21 Adjuster Cam 20K.613.007A 1
22 Adjuster Screw 20K.613.007B 1
23 Adjuster Wheel 20K.613.007C 1
24 Adjuster Plate 20K.613.007D 1
25 Plastic Plug 20K.437.025 2
26 Cover Plate 20K.437.026 1
27 Brake Cable Shell 20K.437.027 1
31 Stub Axle 20K.628.000 1
34 M20 x 60 Bolt 20K.628.001 1
Overrun Assembly TC16671.01

2 Damper 20K.629.001 1
3 M12 Nut Din 980-8 20K.629.002 1
4 Gaiter 20K.629.003 1
5 Bumper Rubber 20K.629.004 1
6 Front Bearing Bush 20K.629.005 1
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Overrun Assembly TC16671.01

2 Damper 20K.629.001 1
3 M12 Nut Din 980-8 20K.629.002 1
4 Gaiter 20K.629.003 1
5 Bumper Rubber 20K.629.004 1
6 Front Bearing Bush 20K.629.005 1
7 Housing Complete with Bearing 20K.629.006 1
8 Overrun Shaft 20K.629.007 1
9 Rear Bearing Bush 20K.629.008 1
11 Grease Nipple 20K.629.009 2
12 Overrun Lever 20K.629.010 1
13 Grease Nipple 20K.629.011 1
14 Hand Brake Pivot Post 20K.629.012 1
15 Hand Brake Assembly Complete 20K.629.013 1
16 Breakaway Cable 20K.462.008 1
17 M12 x 12 Hex. Bolt 20K.629.015 1
18 Reinforcement Plate 20K.629.016 1
19 Washer 20K.629.017 1
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TL90 Chassis Assembly TC16275.01
1 Chassis Welded Assembly TC15371 1

2 Rear Bumper TC15298 1
3 Drain Plug-Bund 20K-611-000 1
4 M8 x 20 Torx Screw 06S-825-000 4
5 M8 Large Washer 89S-020-000 16
6 Offset Leg Spacer RH TC15712 1
7 Offset Leg Spacer LH TC15708 1
8 M10 x 25 Setscrew 27S-170-000 12
9 M10 Flat Washer 89S-004-000 32
10 M10 Nyloc Nut 80S-019-000 18
11 Stabiliser Leg TC15195 2
12 Plastic Endcap 02A-025-000 2
13 Pressed Steel Clamp Complete 20K-629-018 4
14 Pressed Steel Clamp 20K-629-019 4
15 Washer-Clamp 20K-707-002 4
16 Clamp Lever TC15267 4
17 M10 x 70 Bolt 06S.148.000 8
18 Prop Stand (complete with plastic cap) 20K-427-011 4
19 Plastic Cap 20K-427-011A 4
20 Index Bolt Assembly IB01554 2
21 M16 x 1.5 Locknut 72S.057.000 2
22 Mudguard 20K-634-000 2
23 M8 x 20 Setscrew 27S-143-001 8
24 M8 Spring Washer 92S-003-001 8
25 Amber Reflector 20K-633-000 2
26 Wind Down Prop Stand - Front (Optional) 20K-711-000 2

27 Wind Down Prop Stand - Rear (Optional) SK15879 2
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TL90 Chassis Parts TC16647.01
Machine Serial No. T90098265 onwards
1 Chassis Welded Assembly TC16254 1

2 Drain Plug-Bund 20K-611-000 1
3 Stabiliser Leg Front TC15195 2
4 Stabiliser Leg Rear L.H. TC16263 1
5 Stabiliser Leg Rear R.H. TC16264 1
6 Plastic Endcap 02A-025-000 4
7 Pressed Steel Clamp Complete 20K-629-018 4
8 Pressed Steel Clamp 20K-629-019 4
9 Washer-Clamp 20K-707-002 4
10 Clamp Lever TC15267 4
11 Prop Stand (complete with plastic cap) 20K-427-011 4
12 Plastic Cap 20K-427-011A 4
13 M10 x 70 Bolt 06S.148.000 8
14 M10 Flat Washer 89S-004-000 16
15 M10 Nyloc Nut 80S-019-000 16
16 Guide Stop L.H. TC16304 1
17 Guide Stop R.H. TC16305 1
18 M8 x 20 Setscrew 27S-143-001 16
19 M8 Flat Washer 89S-003-000 8
20 M8 Nyloc Nut 80S-018-000 8
21 Mudguard 20K-634-000 2
25 M16 x 1.5 Locknut 72S.057.000 2
26 Amber Reflector 20K-633-000 2
27 Wind Down Prop Stand (Optional) 20K-711-000 4
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A' Frame Assembly TC16276.01
1 A' Frame TC15256 1

2 M10 x 25 Setscrew 27S-170-000 8
3 M10 Flat Washer 89S-004-000 22
4 M10 Nyloc Nut 80S-019-000 15
5 Battery Mounting TC15601 1
6 M8 x 20 Setscrew 27S-168-000 6
7 M8 Flat Washer 89S-003-000 12
8 M8 Nyloc Nut 80S-018-000 6
9 Battery 01E-570-000 1
10 Battery Clamp Angle TC15678 1
11 Battery Rod TC15582 2
12 M6 Flat Washer 89S-002-000 2
13 M6 Nyloc Nut 80S-017-000 2
14 Shouldered Bolt Rotator TC15252 6
15 M14 Washer 89S-006-000 6
16 Wearpad Rotator Top TM15192 6
17 Mast Lock Plate Outer TM15550 1
19 M16 x 1.5 Half Nut 72S-057-000 1
20 Locking Handle Assembly TC16301 1
21 M10 x 70 Socket Hd.Screw 59S-179-000 1
110volt Socket Outlets Transformer (Optional) TC16676.01
22 Mounting Plate TC15540 1

23 M8 x 20 Setscrew 27S-168-000 4
24 M8 Flat Washer 89S-003-000 8
25 M8 Nyloc Nut 80S-018-000 4
26 110v CTE Transformer 11E-012-000 1
27 Cable Gland & Locknut PG21 20K-441-000 1
28 Rod TC15582 2
29 M6 Flat Washer 89S-002-000 2
30 M6 Nyloc Nut 80S-017-000 2
31 Wiring Loom - Transformer (not shown) WL15807 1
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TL90 Fuel Tank Assembly (Steel Tank) FT16277.01
1 Fuel Tank FT15227 1

2 Fuel Filler Pipe FT15236 1
3 Gasket - Tank TC03018 1
4 M6 x 12 Setscrew 34S-121-000 6
5 M6 Spring Washer 92S.002.001 6
6 M6 Flat Washer 89S-002-000 6
7 Outer Cowl FT15240 1
8 Fuel Filler Cap Assembly 20K-419-000 1
9 Gasket - Fuel Filler 20K-419-001 1
10 M4 Self Tap Screws 60S-005-000 6
11 Fuel Level Indicator 20K-627-000 1
12 Drain Plug 01H-331-000 1
13 Bonded Seal 01H-437-000 1
14 Hose Fitting - Fuel supply 01H-932-000 1
15 Bonded Seal 01H-433-000 1
16 Hose Fitting - Fuel return 01h-931-000 1
17 Bonded Seal 01H-432-000 1
18 Fuel Supply Hose 20K-681-002 1
19 Fuel Return Hose 20K-682-001 1
20 Jubilee Clip 22K-041-000 4
21 M10 x 25 Setscrew 27S-170-000 3
23 M10 Flat Washer 89S-004-000 6
24 M10 Nyloc Nut 80S-019-000 3
Petro-Chemical Applications (Optional)
25 Fuel Braided Supply Hose 20K-715-005 1

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TL90 Fuel Tank Assembly (Plastic Tank) FT16278.01
Machine Serial No. T90077031 onwards.
1 Fuel Tank Assembly (includes items 2 to 11) FT15907 1

2 Fuel Tank 20K-650-003 1
3 Fuel Filler Cap 20K-650-001 1
4 Fuel Filler Strainer 20K-650-002 1
5 Fuel Level Indicator 20K-674-000 1
6 Drain Plug 01H-331-000 1
7 Bonded Seal 01H-437-000 1
8 Hose Fitting - Fuel supply 01H-932-000 1
10 Hose Fitting - Fuel return 01H-931-000 1
11 Bonded Seal 01H-432-000 1
12 Outer Cowl FT15912 1

13 Gasket FT16005 1
14 M6 x 12 Setscrew 34S-121-000 4
16 M6 Flat Washer 89S-002-000 4
17 Fuel Supply Hose 20K-681-002 1
18 Fuel Return Hose 20K-682-001 1
20 Clamp Bracket FT15919 3
21 Support Tab FT15924 1
22 M10 x 25 Setscrew 27S-170-000 5
24 M10 Flat Washer 89S-004-000 10
25 M10 Nyloc Nut 80S-019-000 5
26 Locating Plate TC15934 1
27 M8 x 20 Setscrew 27S-168-000 2
28 M8 Flat Washer 89S-003-000 4
Petro-Chemical Applications (Optional)

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Lift Frame Assembly TC16662.01
1 Horizontal Lift Frame TC15407 1

2 Lift Eye TC15404 1
3 Vertical Pressing TC15395 2
4 Lifting Bracket TC15263 1
5 M10 x 30 Setscrew 27S-171-000 8
6 M10 Flat Washer 89S-004-000 12
8 M10 Nyloc Nut 80S-019-000 8
9 M12 X 30 Setscrew 27S-196-000 10
11 M12 Flat Washer 89S-005-000 14
12 M12 Nyloc Nut 80S-020-000 4
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Engine & Alternator Assembly EM16657.01
1 Kubota D905 3-Cyl Engine 22M-001-000 1

2 Engine Oil Filter 20K-555-000 1
3 Element - Air Filter 20K-559-001 1
4 Fuel Filter Assembly 20K-553-000 1
5 Fuel Filter Mtg. Bracket 22M-001-008 1
6 Rubber Strip Air Cleaner 22K-559-002 1
7 Fan Belt (37.6" x 3/8") 20K-561-000 1
8 In-Line Fuel Filter 20K-578-000 1
9 Engine Glow Plug 22M-001-007 3
10 Electric Fuel Pump Kit 20K-646-000 1
11 Fuel Pump Mounting Bracket TC15265 1
12 3/8 UNC x 3/4 Setscrew 32S-030-000 4
13 Aluminium Radiator 20K-651-000 1

14 Radiator Top Hose 20K-566-000 1
15 Radiator Bottom Hose 20K-567-000 1
16 Radiator Mount Top 20K-651-001 2
17 Radiator Mount Bottom 20K-651-002 2
18 Radiator Bolt 20K-651-003 2
19 Radiator Mtg. Bracket TC15225 1
20 Air Filter Kit 20K-559-000 1
21 Air Filter Mtg. Brkt. 22M-001-001 1
22 Air Filter Band 22M-001-002
24 Engine Oil Temp. Switch 20K-575-000 1
25 Engine Water Temp. Switch 20K-551-000 1
26 Fuel Hose 60mm lg. 20K-681-000 1
27 Fuel Hose 130mm lg. 20K-681-001 1
28 Fuel Hose 280mm lg. 22M-001-014 1
30 Engine Mounting Bracket EM15220 2

31 M10 x 30 Setscrew 27S-171-000 9
32 M10 Nyloc Nut 80S-019-000 1
33 M10 Plain Washer 89S-004-000 9
35 Relay Mtg. Bracket TC15556 1
36 Relay Base 01E-576-000 4
37 Pre-Heat Timer Relay 01E-573-000 1
38 Relay 01E-573-001 3
39 Engine Wiring Loom WL10597 1

40 Engine Starter Link TC10587 1
41 Engine Drain Hose 3/4"BSP 11H-533-000 1
42 Adaptor M22-3/4BSP 01H-214-000 1
43 Sealing Washer 20K-573-001 1
44 Bulkhead Adaptor 3/4"BSP 01H-317-000 1
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45 Dowty Seal 3/4"BSP 01H-436-000 1

46 Female Cap 3/4"BSP 01H-343-000 1
47 Radiator Cowl TC15299 1
48 M8 x 20 Setscrew 27S-143-000 4
49 Infill-Radiator Cowl TC15513 1
50 Flexible Exhaust Assembly EX15455 1
51 Exhaust Gasket 20K-574-000 1
52 M8 x 30 Setscrew 27S-146-000 6
53 M8 Flat Washer 89S-003-000 12
55 M8 Nyloc Nut 80S-018-000 10
56 Exhaust Clamp 20K-075-000 1
57 Exhaust Silencer EX15450 1
58 LT3 110 4P Alternator 01E-538-000 1

59 Capacitor LT3 Alternator 01E-538-001 1
60 Diode LT3 Alternator 01E-534-002 2
61 3/8 UNC x 1 1/4 Bolt (Stator) 11S-037-000 8
62 3/8 Flat Washer (Stator) 87S-004-000 12
63 3/8 Spring Washer (Stator & fuel pump)) 91S-003-000 14
64 5/16 UNC x 3/4 Setscrew (Rotor) 04S-030-000 6
65 5/16 Spring Washer (Rotor) 91S-002-000 6
66 Alternator Mtg Bracket AM15512 1
67 Alternator Wiring Loom WL15659 1
68 Anti-Vibration Mount 02A-051-000 4
69 M12 x 35 Setscrew 27S-197-000 4
70 M12 Flat Washer 89S-005-000 9
72 Earth Cable WL15607 1

73 Battery Positive Cable WL15376 1
74 Battery Negative Cable WL15375 1
75 Power Pack to Starter Cable WL15510 1
76 Battery Positive Cable* WL`15993 1

77 E.Stop to Power Pack Cable* WL15991 1
*Serial No. T90077079 onwards
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Machine Serial No.s T90098265 to T90098374

7 Fan Belt (37.6" x 3/8") 20K-561-000 1
11 Fuel Pump Mounting Bracket TC15265 1
12 3/8 UNC x 3/4 Setscrew 32S-030-000 4

21 Air Filter Mtg. Brkt. TC16323 1
22 Air Filter Band 22M-001-002 2
26 Fuel Hose 60mm lg. 20K-681-000 1
27 Fuel Hose 130mm lg. 20K-681-001 1
28 Fuel Hose 280mm lg. 22M-001-014 1

31 M10 x 30 Setscrew 27S-171-000 9
32 M10 Nyloc Nut 80S-019-000 1
33 M10 Plain Washer 89S-004-000 9

38 Adaptor M22-1/2"BSP 01H-216-000 1
41 Dowty Seal 1/2"BSP 01H-434-000 1
42 Female Cap 1/2"BSP 01H-341-000 1
44 M8 x 20 Setscrew 27S-143-000 4
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Machine Serial No.s T90098265 to T90098374

48 M8 x 30 Setscrew 27S-146-000 6
49 M8 Flat Washer 89S-003-000 12
51 M8 Nyloc Nut 80S-018-000 10
54 LT3 110 4P Alternator 01E-538-000 1

65 M12 x 35 Setscrew 27S-197-000 4
66 M12 Flat Washer 89S-005-000 9

71 E.Stop to Power Pack Cable WL15991 1
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Machine Serial No.s T90098375 onwards

7 Fan Belt (37.6" x 3/8") 20K-561-000 1
11 Fuel Pump Mtg. Bracket TC16344 1
12 3/8 UNC x 3/4 Setscrew 32S-030-000 4

21 Air Filter Mtg. Brkt. TC16343 1
22 Air Filter Band 22M-001-002 2
26 Fuel Hose 60mm lg. 20K-681-000 1
27 Fuel Hose 130mm lg. 20K-681-001 1
28 Fuel Hose 280mm lg. 22M-001-014 1

31 M10 x 30 Setscrew 27S-171-000 9
32 M10 Nyloc Nut 80S-019-000 1
33 M10 Plain Washer 89S-004-000 9

38 Adaptor M22-1/2"BSP 01H-216-000 1
41 Dowty Seal 1/2"BSP 01H-434-000 1
42 Female Cap 1/2"BSP 01H-341-000 1
44 M8 x 20 Setscrew 27S-143-000 4
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Machine Serial No.s T90098375 onwards

48 M8 x 30 Setscrew 27S-146-000 6
49 M8 Flat Washer 89S-003-000 12
51 M8 Nyloc Nut 80S-018-000 10
54 LT3 110 4P Alternator 01E-538-000 1

65 M12 x 35 Setscrew 27S-197-000 4
66 M12 Flat Washer 89S-005-000 9

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Engine & Alternator Assembly (Perkins 403C.11G) GA15845.01
Machine Serial No's 90077179 to 90077315
Item Part Name Part No. Quantity
1 Perkins 403C-11G 3-cyl Diesel Engine 29M-001-000 1

2 LT3 110 4P Alternator 01E-538-000 1
3 Alternator Mounting Bracket AM15787 1
7 Relay Mounting Bracket TC15556 1
8 Air Filter Mounting Bracket TC15822 1
9 Air Filter Element 20K-663-001 1
10 Radiator Mounting Bracket TC15803 1
12 Radiator 20K-664-000 1

14 Air Filter Assembly 20K-663-000 1
16 Radiator Anti-Vibration Mount 20K-664-003 2
19 Hose Clip 20K-664-004 4
20 Relay 05E-019-000 3
21 Relay Base 05E-018-001 3
23 M12 x 35 Setscrew 27S-197-000 4

24 M8 x 30 Setscrew 27S-146-000 5
25 M10 x 1,5 x 30 Setscrew 26S-196-000 8
26 3/8" UNC x 3/4" Setscrew 32S-030-000 2
27 3/8" UNC x 1 1/4" Bolt (Stator) 11S-037-000 8
28 M8 x 20 Setscrew 27S-143-000 8
29 3/8" Flat Washer (Stator) 87S-004-000 8
30 3/8" spring Washer (Stator) 91S-002-000 8
31 5/16" UNC x 3/4" Setscrew (Rotor) 04S-030-000 6
32 5/16" Spring Washer (Rotor) 91S-002-000 6
33 Engine Oil Filter 29M-001-002 1

34 Engine Fuel Filter 29M-001-003 1
36 Adaptor M16-3/4"BSP 01H-224-016 1
37 Sealing Washer 29M-001-004 1
39 Dowty Seal 3/4"BSP 01H-436-000 1
40 Female Cap 3/4"BSP 01H-343-000 1


44 LT3 Alternator Loom WL15659 1
50 Engine Wiring Loom* WL16378 1
*Single Eng/Mast Control Module
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TL90 Cover Assembly (Steel Fuel Tank) TC16283.01
1 LH Rear Corner Panel TC15285 1

2 RH Rear Corner Panel TC15284 1
3 Rear Centre Panel TC15283 1
4 LH Rear Cover Assembly TC15315 1
5 RH Rear Cover Assembly TC15316 1
6 Top Rear Cover Panel TC15295 1
7 Top Front Cover Panel TC15296 1
8 Front Panel TC15297 1
9 RH Front Panel Assembly TC15314 1
10 LH Front Panel Assembly TC15306 1
11 M8 x 20 Torx Screw 06S-825-000 66
12 Rear Access Door TC15302 1
13 Striker Plate-Door TC15514 1
14 Catch-Door 20K.636.001 1
15 Paddle Handle Assembly 20K-636-000 1
16 Rivets 4mm x 10 99S-909-000 20
17 Hinge Large 20K-448-000 2
18 M6 x 12 Setscrew 34S-121-000 4
20 M6 Washer 89S-002-000 8
21 Fuel Level Sight Glass 20K-639-000 1
22 Gasket 20K-639-001 1
23 Flange-sight glass TC15304 1
24 M4 x 12 Self Tapping Screws 60S-004-000 14
25 Inner Cowl - Fuel Filler TC15243 1
26 Radiator Fill Access Cover 20K-640-000 1
27 Control Panel Door CP15859 1
28 Spacer-Control Panel Door CP15860 2
29 Hinge Small 20K-595-000 2
30 M5 x 12 Setscrew 34S-102-000 4
32 M5 Washer 89S-001-000 4
33 Battery Access Cover TC15543 1
34 Latch Assembly 20K-638-000 1
35 Rear Lamp RH 02E-940-001 1
36 Rear Lamp LH 02E-940-000 1
37 Registration Plate Clip 20K-637-000 2
38 Emergency Stop Assembly 20K-641-000 1
39 M4 x 10 C'sk Screw 53S-083-001 4
40 M4 Washer 89S-016-000 4
41 M4 Nyloc Nut 80S-027-001 4
42 Sounder Mounting Bracket TC15585 1
43 Sounder 20K-657-000 1
44 Bracket-Header Tank 20K-647-001 1
45 M6 x 20 Torx Screw 06S-825-000 6
46 M6 Nyloc Nut 80S-017-000 6
48 Radiator Header Tank 20K-647-000 1
49 Identification Plate LA10454 1
50 Front Reflector Mounting TC15558 2
51 Front Clear Reflector 20K-633-001 2
52 Lens only Rear Lamp RH 02E-940-007 1

53 Lens only Rear Lamp LH 02E-940-008 1
54 Road Light Wirng Loom WL10560 1
S.PM.002 - 37 - ISSUE 3.09.2010

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S.PM.002 - 38 - ISSUE 3.09.2010

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TL90 Cover Assembly (Plastic Fuel Tank) TC16309.01
Machine Serial No's. T90077031 onwards

6 Top Rear Cover Panel TC15295 1
11 M8 x 20 Torx Screw 06S-825-000 81
13 Striker Plate-Door TC15514 1
14 Catch-Door 20K.636.001 1
16 Rivets 4mm x 10 99S-909-000 20
17 Hinge Large 20K-448-000 2
18 M6 x 12 Setscrew 34S-121-000 4
20 M6 Washer 89S-002-000 8
22 Gasket 20K-639-001 1
25 Inner Cowl - Fuel Filler FT15917 1
26 Gasket FT15931 1
27 Radiator Fill Access Cover 20K-640-000 1
30 Hinge Small 20K-595-000 2
31 M5 x 12 Setscrew 34S-102-000 4
33 M5 Washer 89S-001-000 4
35 Latch Assembly 20K-638-000 1
36 Rear Lamp RH 02E-940-001 1
37 Rear Lamp LH 02E-940-000 1
39 Emergency Stop Assembly* 20K-641-000 1 *(up to S/No. T90077078)
40 Emergency Stop Switch 20K.-675-000 1 (S/No.T90077079 onwards)
41 Mounting Dish-Emergency Stop SK15989 1 (S/No.T90077079 onwards)
42 M4 x 10 C'sk Screw 53S-083-001 4
43 M4 Washer 89S-016-000 4
44 M4 Nyloc Nut 80S-027-001 4
46 Sounder 20K-657-000 1
48 M6 x 20 Torx Screw 06S-824-000 6
49 M6 Nyloc Nut 80S-017-000 6
55 Lens only Rear Lamp RH 02E-940-007 1

56 Lens only Rear Lamp LH 02E-940-008 1
57 Road Light Wiring Loom WL10560 1
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S.PM.002 - 40 - ISSUE 3.09.2010

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TL90 Cover Assembly (Hinged Roof + Paddle Handle) TC16646.01
Machine Serial No's. T90098265 to T90098374

6 Top Rear Hinged Cover Panel TC16286 1
7 Top Rear Fixed Cover Panel TC16287 1
8 Rear Brace Assembly TC16292 1
13 M8 x 20 Torx Screw 06S-825-000 73
15 Striker Plate -Door TC15514 1
16 Catch-Door 20K-636-001 1
18 Telescopic Stay TC16295 1
19 Stay Mounting Bracket TC16293 2
20 M6 x 20 Torx Screw 06S-824-000 2
21 Rivets 4mm x 10 99S-909-000 20
22 Hinge Large 20K-448-000 4
23 M6 x 12 Setscrew 34S-121-000 12
25 M6 Washer 89S-002-000 16
27 Gasket 20K-639-001 1
31 Gasket FT15931 1
34 Latch Assembly 20K.638.000 1
35 Triangular Lock Assem. 18mm Deep 20K-721-001 2
36 Hinge Small 20K-595-000 2
37 M5 x 12 Setscrew 34S-102-000 4
39 M5 Washer 89S-001-000 4
41 Rear Lamp RH* 02E-940-001 1
42 Rear Lamp LH* 02E-940-000 1
44 Emergency Stop Switch 20K-675-000 1
45 Mounting Dish-Emergency Stop SK15989 1
46 M4 x 10 C'sk Screw 53S-083-001 4
47 M4 Washer 89S-016-000 4
48 M4 Nyloc Nut 80S-027-001 4
50 Sounder 20K-657-000 1
52 M6 Nyloc Nut 80S-017-000 12
58 Lens only Rear Lamp RH* 02E-940-007 1

59 Lens only Rear Lamp LH* 02E-940-008 1
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L90 Cover Assembly (Hinged Roof) TC16645.01

6 Top Rear Hinged Cover Panel TC16286 1
7 Top Rear Fixed Cover Panel TC16287 1
8 Rear Brace Assembly TC16292 1
13 M8 x 20 Torx Screw 06S-825-000 73
16 Washer TC16307 1
17 Telescopic Stay TC16295 1
18 Stay Mounting Bracket TC16293 2
19 M6 x 20 Torx Screw 06S-824-000 2
20 Rivets 4mm x 10 99S-909-000 10
21 Hinge Large 20K-448-000 4
22 M6 x 12 Setscrew 34S-121-000 12
24 M6 Washer 89S-002-000 16
26 Gasket 20K-639-001 1
30 Gasket FT15931 1
33 Hinge Small 20K-595-000 2
34 M5 x 12 Setscrew 34S-102-000 4
36 M5 Washer 89S-001-000 4
38 Rear Lamp RH* 02E-940-001 1
39 Rear Lamp LH* 02E-940-000 1
41 Emergency Stop Assembly 20K-675-000 1
42 Mounting Dish-Emergency Stop SK15989 1
43 M4 x 10 C'sk Screw 53S-083-001 4
44 M4 Washer 89S-016-000 4
45 M4 Nyloc Nut 80S-027-001 4
47 Sounder 20K-657-000 1
49 M6 Nyloc Nut 80S-017-000 12
55 Lens only Rear Lamp RH* 02E-940-007 1

56 Lens only Rear Lamp LH* 02E-940-008 1
58 Key – Triangular Locks 20K-496-000 1
S.PM.002 - 43 - ISSUE 3.09.2010

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Foam Kit TC16006.02
Machine Serial No’s up to T90098264
1 R.H. Rear Corner Foam FK15477 1

2 H. Rear Corner Foam FK15478 1
3 R.H. Side Rear Foam FK15480 1
4 L.H. Side Rear Foam FK15481 1
5 Top Foam FK15479 1
6 Rear Door Foam FK15476 1
7 Gasket Perspex Cover* TC15930 1

8 Gasket Inner Cowl* FT15931 1
9 Gasket Outer Cowl* FT16005 1
*See Cover Assembly TC16309 for illustration (fitted with plastic fuel tank only)
6
4
2
S.PM.002 - 44 - ISSUE 3.09.2010

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Foam Kit TC16310.01
Machine Serial No’s T90098265 to T90098374

5 Top Front Foam FK16281 1
6 Top Hinged Door Foam FK16282 1
8 Self Adhesive Seal (order by metre) O5A.015.000 1.06 metres

*See Cover Assembly TC16646 for illustration
5 8 6
2
4
S.PM.002 - 45 - ISSUE 3.09.2010

SMC Light & Power
oam Kit TC16311.02

Machine Serial No’s T90098375 onwards

5 Top Front Foam FK16281 1
6 Top Hinged Door Foam FK16282 1
8 Self Adhesive Seal (order by metre) O5A.015.000 1.06 metres

*See Cover Assembly TC16645 for illustration
5 8 6
4 2
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S.PM.002 - 47 - ISSUE 3.09.2010

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TL90 Control Panel Assembly 230 volt CP15507.01

1 Control Enclosure CP15523 1

2 Upper Panel CP15536 1
3 Breaker Panel CP15537 1
4 M4 Posi-Drive x 10 lg. 66S-202-000 24
5 Din Rail CP16648 1
6 M6 Posi-Drive x 15 lg. 66S-200-000 2
7 MCB C10 Single Pole 13E-025-000 4
8 MCB B16 Single Pole 13E-005-000 2
9 RCCD 63A 2 Pole 13E-001-000 1
10 Neon Voltage Indicator 02E-406-000 1
11 Engine Control Module 20K-597-000 1
12 Push Button Mast Controls 01E-536-000 4
13 Fuse Holder 03E-634-000 2
14 Fuse 5 amp 03E-602-000 1
15 Fuse 15 amp 03E-604-000 1
16 Relay 01E-573-001 3
17 Relay Mounting Socket 01E-576-000 3
18 Connector Panel Ballast/supply CP15538 1
19 Connector Panel Sockets CP15539 1
20 Connector Panel Eng. & Aux. CP15519 1
21 Plug & Cable Assem. Alternator Conn. WL16650 1
22 Plug & Cable Assem. Spiral/Ballast Conn. WL16651* 1
23 Plug & Cable Assem. Socket Conn. WL16652* 1
24 Plug & Cable Assem. Eng. & Aux. WL16655 1
25 Rear Blanking Panel CP15828 1
26 M3 Posi-Drive x 12 lg. 06S-820-000 12
27 M3 Flat Washer 89S-017-000 12
28 M3 Hex Nut 73S-020-000 12
29 M6 x 25 Setscrew 27S-127-000 2
30 M6 Flat Washer 89S-002-000 4
31 M6 Hex Nut 73S-002-000 3
32 Diaphragm Grommet 15A.039.000 1
* Items 22 & 23 are supplied complete with Connector Panels
S.PM.002 - 49 - ISSUE 3.09.2010

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4 M4 Posi-Drive x 10 lg. 66S-202-000 24
6 M6 Posi-Drive x 15 lg. 66S-200-000 2
9 RCCD 63A 2 Pole 13E-001-000 1
12 Push Button Mast Controls 01E-536-000 4
13 Fuse Holder 03E-634-000 2
14 Fuse 5 amp 03E-602-000 1
15 Fuse 15 amp 03E-604-000 1
16 Relay 01E-573-001 3
17 Relay Mounting Socket 01E-576-000 3
23 Plug & Cable Assem. Transformer Conn. WL16653* 1
25 M3 Posi-Drive x 12 lg. 06S-820-000 12
26 M3 Flat Washer 89S-017-000 12
27 M3 Hex Nut 73S-020-000 12
28 M6 x 25 Setscrew 27S-127-000 2
29 M6 Flat Washer 89S-002-000 4
30 M6 Hex Nut 73S-002-000 3
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4 M4 Posi-Drive x 10 lg. 66S-202-000 24
6 M6 Posi-Drive x 15 lg. 66S-200-000 2
9 RCCD 63A 2 Pole 13E-001-000 1
12 Mast/Tilt Control Module 01E-572-000 1
21 M3 Posi-Drive x 12 lg. 06S-820-000 12
22 M3 Flat Washer 89S-017-000 12
23 M3 Hex Nut 73S-020-000 12
24 M6 x 25 Setscrew 27S-127-000 2
25 M6 Flat Washer 89S-002-000 4
26 M6 Hex Nut 73S-002-000 3
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4 M4 Posi-Drive x 10 lg. 66S-202-000 24
6 M6 Posi-Drive x 15 lg. 66S-200-000 2
9 RCCD 63A 2 Pole 13E-001-000 1
12 Mast/Tilt Control Module 01E-572-000 1
20 M3 Posi-Drive x 12 lg. 06S-820-000 12
21 M3 Flat Washer 89S-017-000 12
22 M3 Hex Nut 73S-020-000 12
23 M6 x 25 Setscrew 27S-127-000 2
24 M6 Flat Washer 89S-002-000 4
25 M6 Hex Nut 73S-002-000 3
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4 Rear Cover CP16146 1
5 M4 Posi-Drive x 10 lg. 66S-202-000 20
7 M6 Posi-Drive x 15 lg. 66S-200-000 2
10 RCCD 63A 2 Pole 13E-001-000 1
12 Engine/Mast Control Module 01E-592-000 1
18 Module Positive Feed Cable WL15994 1
21 M3 Posi-Drive x 12 lg. 06S-820-000 12
22 M3 Flat Washer 89S-017-000 12
23 M3 Hex Nut 73S-020-000 12
24 M6 x 25 Setscrew 27S-127-000 2
25 M6 Flat Washer 89S-002-000 4
26 M6 Hex Nut 73S-002-000 3
27 M8 x 25 Setscrew 27S-145-000 2
28 M8 Flat Washer 89S-003-000 2
29 M8 Hex Nut 73S-003-000 2
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4 Rear Cover CP16146 1
5 M4 Posi-Drive x 10 lg. 66S-202-000 20
7 M6 Posi-Drive x 15 lg. 66S-200-000 2
10 RCCD 63A 2 Pole 13E-001-000 1
12 Engine/Mast Control Module 01E-592-000 1
18 Positive Feed Cable Module WL15994 1
20 M3 Posi-Drive x 12 lg. 06S-820-000 12
21 M3 Flat Washer 89S-017-000 12
22 M3 Hex Nut 73S-020-000 12
23 M6 x 25 Setscrew 27S-127-000 2
24 M6 Flat Washer 89S-002-000 4
25 M6 Hex Nut 73S-002-000 3
26 M8 x 25 Setscrew 27S-145-000 2
27 M8 Flat Washer 89S-003-000 2
28 M8 Hex Nut 73S-003-000 2
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Socket Box Assembly 230 volt CP16509.01
1 Socket Box TC15547 1

2 Cable Gland PG13.5 20K-679-000 2
3 Gland Locknut PG13.5 20K-679-001 2
4 Cable Assembly WL15591 2
5 Socket 16 amp 230 volt 14E-004-000 2
6 M5 x 16 Setscrew 34S-104-000 8
7 M5 Star Washer 96S-001-000 8
8 M6 x 20 Torx Screw 06S-824-000 4
Socket Box Assembly 110 volt CP16510.01
1 Socket Box TC15547 1

2 Cable Gland PG13.5 20K-679-000 2
3 Gland Locknut PG13.5 20K-679-001 2
4 Cable Assembly WL15591 2
5A Socket 16 amp 110 volt 14E-006-000 2
6 M6 x 16 Setscrew 34S-104-000 8
7 M5 Star Washer 96S-001-000 8
8 M6 x 20 Torx Screw 06S-824-000 4
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Ballast Assembly TC16280.01
1 Ballast Complete 11E-010-000 4

2 Ballast Top (Starter & Capacitor Assem.) 11E-007-000 4
4 Ballast Cable Short (L.H.Side) WL15373 2
5 Ballast Cable Long (R.H.Side) WL15511 2
6 M6 x 16 Setscrew 34S-123-000 16
7 M6 Nyloc Nut 80S-017-000 16
8 M6 Flat Washer 89S-002-000 32
9 Upper Ballast Mount TC15388 2
10 M8 x 20 Setscrew 27S-143-000 8
11 M8 Nyloc Nut 80S-018-000 8
12 M8 Flat Washer 89S-003-000 16
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Power Pack Assembly PP16661.01
1 Power Pack Complete 20K-710-000 1

2 Mounting Bracket 20K-710-001 1
3 M10 x 20 Setscrew 27S-168-000 2
5 Main Valve Body Complete 20K-710-002 1
6 Motor & Pump Assembly 20K-710-003 1
7 Plastic Tank 20K-710-004 1
8 Filler Extension TC15608 1
9 Filler Cap 20K-642-002 1
10 Pressure Switch 20K-649-000 1
11 Blanking Plug 3/8"BSP 01H-327-000 1
12 3/8" Bonded Seal 01H-433-000 2
13 Relief Valve 20K-710-005 1
14 Spool Solenoid 20K-642-003 1
15 Spool 20K-642-004 1
16 Motor Solenoid 20K-642-005 1
17 Connection Link L.H.- Solenoid 20K-710-006 1
18 Connection Link R.H.- Solenoid SK15983 1
19 M8 Plain Washer 89S-003-000 12
20 M8 Nut 72S-003-001 7
21 M8 x 30 Setscrew 27S-146-000 1
22 M8 Nyloc Nut 80S-018-000 1
23 Adaptor 1/4"BSP 01H-158-000 1
24 1/4" Bonded Seal 01H-432-000 1
25 Hose Assembly 11H-529-000 1
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Mast Section 1 Assembly TM16294.01
1 Mast Section TM15171 1

2 Hydraulic Cylinder HC10533 1
4 Male Adaptor O1H-158-000 1
5 Pin-Hyd. Cyl. Base PM15434 1
6 Circlip 20mm 22K.056.000 2
7 Wearpad (Black) TM15362 4
8 M6 x 25 Setscrew 27S-127-000 8
9 M6 Washer 89S-002-000 24
10 M6 Nyloc Nut 80S-017-000 8
11 Wearpad-Rotator TM15191 1
12 Mast Lock Plate Inner TM15552 1
13 M8 x 25 Setscrew 27S-145-000 2
14 M8 Washer 89S-003-000 4
15 M8 Nyloc Nut 80S-018-000 2
16 Pin-Wire Retention PM15486 1
17 Circlip 16mm 22K-053-000 2
18 Upper Cable Cover TM15251 1
19 Lower Cable Cover TM15246 1
20 M6 x 12 Setscrew 27S-127-000 8
22 M24 Washer 89S.011.000 2
23 Circlip 25mm* 22K.057.000 1
Alternative mast base retention*

24 Bottom Washer TM16540 1
25 M8 Spring Washer 92S.003.001 1
26 Hex Set Screw 27S.145.000 1
Complete Mast Assembly TM15196 1

Complete Mast Service Kit TM16180 1
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2 Round Wearpad-White TM15364 8
3 Large Pulley Assembly TM15490 1
4 Pin-Pulley PM15819 1
5 Roll Pin 6 x 35 99S-836-000 1
6 Wearpad-White TM15164 1
7 Wearpad-Green TM15363 1
8 Pin-Hyd. Cyl. Rod PM15433 1
9 Circlip 20mm 22K-056-000 2
10 Pin-Wire Retention PM15486 1
11 Circlip 16mm 22K-053-000 2
12 M6 x 25 Setscrew 27S-127-000 4
13 M6 Flat Washer 89S-002-000 8
14 M6 Nyloc Nut 80S-017-000 4
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2 Round Wearpad-Green TM15365 2
3 Round Wearpad-Yellow TM00114 4
4 Large Pulley Assembly TM15490 1
5 Pin-Pulley. PM15819 1
6 Roll Pin 6 x 35 99S-836-000 1
7 Pin-Wire Retention Bottom PM15486 1
8 Circlip 16mm 22K-053-000 2
9 Pin-Wire Retention Top PM15218 1
10 Circlip 10mm 22K-052-000 2
11 Wire Rope 8 mm (1462 lg.) WR16352 1
13 Wearpad-Green TM15363 1
14 M6 x 25 Setscrew 27S-127-000 4
15 M6 Flat Washer 89S-002-000 8
16 M6 Nyloc Nut 80S-017-000 4
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2 Round Wearpad-Green TM15365 2
4 Small Pulley Assembly TM15491 1
6 Roll Pin 6 x 30 99S-835-000 1
8 Circlip 16mm 22K-053-000 2
10 Circlip 10mm 22K-052-000 2
11 Wire Rope 8 mm (1490 lg) WR16357 1
12 Wearpad-Yellow TM15165 1
14 M6 x 25 Setscrew 27S-127-000 4
15 M6 Flat Washer 89S-002-000 8
16 M6 Nyloc Nut 80S-017-000 4
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6 Roll Pin 6 x 30 99S-835-000 1
9 Circlip 10 mm 22K-052-000 4
10 Wire Rope 6 mm (1405 lg) WR16353 1
13 M6 x 25 Setscrew 27S-127-000 4
14 M6 Flat Washer 89S-002-000 8
15 M6 Nyloc Nut 80S-017-000 4
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6 Roll Pin 6 x 30 99S-835-000 1
9 Circlip 10mm 22K-052-000 4
10 Wire Rope 6 mm (1405 lg) WR16353 1
13 M6 x 25 Setscrew 27S-127-000 4
14 M6 Flat Washer 89S-002-000 8
15 M6 Nyloc Nut 80S-017-000 4
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6 Roll Pin 6 x 30 99S-835-000 1
9 Circlip 10 mm 22K-052-000 4
10 Wire Rope 6 mm (1405 lg) WR16353 1
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5 Roll Pin 6 x 30 99S-835-000 1
7 Circlip 10mm 22K-052-000 2
8 Wire Rope 6 mm (1405 lg) WR16353 1
9 Wearpad-Red TM15277 2
10 M6 x 25 Setscrew 27S-127-000 4
11 M6 Flat Washer 89S-002-000 8
12 M6 Nyloc Nut 80S-017-000 4
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3 Cable Retaining Pin PM15218 1
4 Circlip 10mm 22K-052-000 2
5 Wire Rope 6 mm (1405 lg) WR16353 1
6 M10 x 30 Setscrew 27S-171-000 4
7 M10 Flat Washer 89S-004-000 4
8 M10 Nyloc Nut 80S-019-000 4
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Light Bar Assembly TM15504.01
Item Part Name Part Number Part Quantity
1 Lightbar TM15717 1
2 Lamp Pivot Bracket TM15720 4
3 Lamp Bracket 02E-525-004 4
4 M10 x 25 Setscrew 27S.170.000 8
5 M10 washer 89S.004.000 16
6 M10 Nyloc Nut 80S-019-000 8
7 Tommy Bar Assem. Bracket TM15723 4
8 M14 Serrated Washer 96S.006.000 4
9 M14 Self Locking Hex Nut 80S-021-000 4
10 Roll Pin 3 x 30 99S-832-000 12
11 Lamp Assem. Complete with Lens 02E-525-000 4
12 Tommy Bar Assem. Lamp TM10452 8
13 Clamp Washer TM16245 8
14 M10 Hex Nut 73S-004-000 8
15 Terminal Box Assembly 03E.069.000 1
18 Lens- Lamp 02E-525-006 4
Parts not shown on illustration
Metal Halide Bulb 1000W 02E-525-003 4

Bulb Retaining Spring SP10274 4
Spring Clip SP10227 4
Connection Cable-Lamp to Box WL15374 4
Spiral Cable Assembly WL15583 1
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Light Bar Assembly TM16053.01

1 Lightbar TM15717 1
2 Lamp Assem. Complete with Lens 02E.528.000 4
3 Lamp Bracket TM15887 4
4 Tommy Bar Assem. Lamp TM15906 8
5 M10 washer 89S.004.000 8
6 Clamp Washer-Plain TM16091 8
7 M10 Hex Thin Nut 73S.004.003 8
8 Tommy Bar Assem. Bracket TM15723 4
9 M14 Serrated Washer 96S.006.000 4
10 M14 Self Locking Hex.Nut 80S.021.000 4
11 Roll Pin 3 Dia x 30lg. 99S.832.000 4
12 Terminal Box Assembly 03E.069.000 1
13 Cable Gland & Locknut PG21 20K.441.000 1
14 Cable Gland & Locknut PG16 20K.442.000 9
15 Lens-Lamp 02E.528.002 4
16 Lamp Cast Body only 02E.528.006 4
17 Pivot Plate-Lamp 02E-528-004 8

18 Clamp Washer 02E-528-005 8
19 M10 x 25 Setscrew 27S-170-000 8
20 M10 Hex. Nut 73S-004-000 8
Parts not shown on illustration.
Metal Halide Bulb 1000W 02E-525-003 4

Bulb Retaining Clip 02E.528.003 4
Connection Cable-Lamp to Box 02E.528.001 4
Spiral Cable Assembly WL15583 1
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Powertilt Assembly (Optional) TM15505.01
1 Upper Bracket TM15495 1

2 Actuator Bracket TM15503 1
3 Actuator Top Bracket TM15497 1
4 Bush WB03115 2
5 Special Bolt PM03116 2
6 M14 washer 89S-006-000 2
7 M14 Nyloc nut 80S-021-000 2
8 Actuator 20K-690-000 1
9 M10 x 120 bolt 06S-154-000 1
10 M10 washer 89S.004.000 16
11 M10 Nyloc nut 80S.019.000 8
12 M10 x 55 bolt 06S-145-000 1
13 M10 x 30 bolt 06S-140-000 6
11
10
1
7
3
6
4
10
15
5
11
10
10
12
11
2
10
10
10
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Auto Run Module (Optional) CP16345.01
1 Base CP16347 1
2 End Panel CP16348 1
3 Cover CP16349 1
4 Din Rail 130mm lg. CP16375.01 1
5 P.C Board 20K.743.000 1
6 Contactor 20K.743.001 1
7 Timer 20K.743.002 1
8 Rocker Switch 20K.743.003 1
9 Plug & Internal Cable WL16672 1
10 Power Outlet Cable WL16673 1
11 Cable Gland PG13.5 20K.679.000 1
12 Gland Locknut P13.5 20K.679.001 1
13 Control Module Cable WL16674 1
14 Cable Gland PG7 20K.744.000 1
15 Gland Locknut PG7 20K.744.001 1
16 Instruction Label LA16350 1

17 Flash Triangle Label LA15464 1
8
3
5
7
6
4
12 1
11
10
15
14
9
13
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DIAGRAMS/ LABEL EXPLANATIONS
LA 16 6 6 6
Figure 1 Front Elevation
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Figure 2 Side Elevation
Figure 3 Rear Elevation + Radiator
LA15647
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Figure 4 Upper Elevation
DIAGRAMS/ LABEL EXPLANATIONS
Danger Symbols
LA15461
Danger of entanglement and cutting. Presence of rotating parts,
pulleys, belts and fan.
LA16533
Danger of burns: Hot surfaces.
LA15459
Danger of electric discharge: consult the manual.
Danger of possible corrosive acid leaks.
LA 01945
Danger of burns: Possibility of pressurised hot water expulsion.
.
LA15447
The fuels are highly flammable and can be explosive.
Fill in well ventilated area with engine off.
Do not smoke or create sparks while filling.
Immediately clean off any fuel leaks.
LA15464
Danger of electric discharge: consult the manual.
LA15992
Danger of machine starting automatically.
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Obligation Symbols
LA15603
Obligation to connect equipment to earth.
LA03022
Obligation to ensure bund is drained regularly.
Information Symbols
LA15462
Indicates the position of the lifting hook(s) of the unit.
LA16312
Indicates the position of the forklift pockets.
LA15653
LA16312
General Labels
LA16313 LA16351
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SMC Light & Power
LA15604 LA15584
Lamp Deployment
Transport Mode
Deployed Mode 1
Deployed Mode 2
LA15587
LA16350 (optional) LA15587 LA15933
LA15649 LA15602
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SMC Light & Power
AutoRun basic programming instructions
If the power supply is disconnected press OK for one second. The

timer swith appears in Automatic-Mode.
0N OFF Press M, the timer switch is now in the Enter-Mode.
Confirm programme with OK.
Select channel A with + & - and confirm with OK.
Confirm On with OK.
Select each day of the week Yes or No with + & - and confirm
with OK.
Adjust the switching time hours with + & - and confirm wih OK.
Adjust the switching time minutes with + & - and confirm OK.
Confirm the program with OK.
Confirm Next Switching with OK.
Select channel A with + & - and confirm OK.
Confirm Off with OK.
Select each day of the week Yes or No with + & - and confirm
with OK.
Adjust the switching time hours with + & - and confirm with OK.
Adjust the switching time minutes with + & - and confirm with OK.
Confirm the programme with OK.
Select End with + & - and confirm wth OK.
Ensure the RCD & lamp MCBs are in the On position.

M - + OK Switch the AuoRun to On position and ensure the E-Stop is
disengaged.
For more detailed programming see the timer switch instructions.

LA16350
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TL90 Parts Manual

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TL90 Parts Manual

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SMC Light & Power

PARTS MANUAL (All TL-90 Models)

The information in this manual is subject to change without prior notice.

SMC Light & Power

S.PM.002 -1- ISSUE 3.09.2010

Enter the machine Serial Number here for future

Enter name & address of authorised distributer

ALWAYS USE GENUINE PARTS

S.PM.002 -2- ISSUE 3.09.2010

This page is left intentionally blank

S.PM.002 -3- ISSUE 3.09.2010

Lower Chassis Assembly TC16663.01 6-7

Kubota Engine & Alternator Assembly EM16657.01 22-25

Cover Assembly up to T90077030 TC16283.01 36-37

Foam Kit up to T90098264 TC16006.01 44

Control Panel Assembly 230 volt T9005462 to T90077163 CP15507.01 48-49

Socket Box Assembly 230 volt CP16509.01 60-61

Power Pack Assembly PP16661.01 64-65

Mast Section 1 Assembly TM16294.01 66-67

S.PM.002 -4- ISSUE 3.09.2010

Mast Section 5 Assembly TM16317.01 74-75

Powertilt Assembly (optional) TM15505.01 88

Warning & Instruction Labels - 90-95

Kubota Eng. Wiring Diagram-Single Module CD15651.01 96

S.PM.002 -5- ISSUE 3.09.2010

S.PM.002 -6- ISSUE 3.09.2010

Item Part name Part Number Quantity

1 Axle Assembly 20K.630.000 1

12 Chassis Mid Pressing TC16252 1

27 Half Cast Clamp Complete 20K.707.000 1

47 Ball Hitch 50mm (Optional) 20K.644.000 1

Item Part Name Part Number Quantity

1 Back Plate 20K-613.001 1

Overrun Assembly TC16671.01

Item Part Name Part Number Quantity

1 Overrun Device Complete 20K.629.000 1

S.PM.002 -8- ISSUE 3.09.2010

Overrun Assembly TC16671.01

Item Part Name Part Number Quantity

1 Overrun Device Complete 20K.629.000 1

S.PM.002 -9- ISSUE 3.09.2010

S.PM.002 - 10 - ISSUE 3.09.2010

TL90 Chassis Assembly TC16275.01

Item Part Name Part Number Quantity

1 Chassis Welded Assembly TC15371 1

26 Wind Down Prop Stand - Front (Optional) 20K-711-000 2

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Item Part Name Part Number Quantity

1 Chassis Welded Assembly TC16254 1

27 Wind Down Prop Stand (Optional) 20K-711-000 4

S.PM.002 - 13 - ISSUE 3.09.2010

S.PM.002 - 14 - ISSUE 3.09.2010

Item Part Name Part Number Quantity

1 A' Frame TC15256 1

110volt Socket Outlets Transformer (Optional) TC16676.01

22 Mounting Plate TC15540 1

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Item Part Name Part Number Quantity

1 Fuel Tank FT15227 1

Petro-Chemical Applications (Optional)