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d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

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Cobalt–chromium alloys fabricated with four


different techniques: Ion release, toxicity of
released elements and surface roughness

Maria Kassapidou a,b,∗ , Lars Hjalmarsson a,c,d , Carina B. Johansson a ,


Petra Hammarström Johansson a , Else Morisbak e , Ann Wennerberg a ,
Victoria Franke Stenport a
a Department of Prosthodontics/Dental Materials Science, Institute of Odontology, The Sahlgrenska Academy,
University of Gothenburg, Box 450, SE-405 30 Göteborg, Sweden
b Department of Prosthetic Dentistry, Institute for Postgraduate Dental Education, Box 1030, SE-551 11 Jönköping,

Sweden
c Specialist Dental Clinic, Folktandvården Sörmland AB, The Mälar Hospital, SE-631 88 Eskilstuna, Sweden
d Centre for Clinical Research Sörmland, Uppsala University, SE-631 88 Eskilstuna, Sweden
e NIOM, Nordic Institute of Dental Materials, Sognsveien 70 A, 0855 Oslo, Norway

a r t i c l e i n f o a b s t r a c t

Keywords: Objective. To investigate the metal ion release, surface roughness and cytoxicity for Co–Cr
Prosthodontics alloys produced by different manufacturing techniques before and after heat treatment. In
Dental alloys addition, to evaluate if the combination of materials affects the ion release.
Manufacturing technique Methods. Five Co–Cr alloys were included, based on four manufacturing techniques. Com-
Cobalt–chromium mercially pure titanium, CpTi grade 4 and a titanium alloy were included for comparison.
Titanium The ion release tests involved both Inductive Coupled Plasma Optical Emission Spectrometry
Corrosion and Inductive Coupled Plasma Mass Spectrometry analyses. The surface analysis was con-
Metal ion release ducted with optical interferometry. Cells were indirectly exposed to the materials and cell
Surface roughness viability was evaluated with the MTT (3-(4.5-dimethylthiazol-2-yl)-2.5-diphenyltetrazolium
Cytotoxicity bromide) method.
Results. All alloys showed a decrease of the total ion release when CpTi grade 4 was present.
The total ion release decreased over time for all specimens and the highest ion release was
observed from the cast and milled Co–Cr alloy in acidic conditions.
The cast and laser-melted Co–Cr alloy and the titanium alloy became rougher after heat
treatment. All materials were within the limits of cell viability according to standards.


Corresponding author at: Department of Prosthodontics/Dental Materials Science, Institute of Odontology, The Sahlgrenska Academy,
University of Gothenburg, Box 450, SE-405 30 Göteborg, Sweden.
E-mail addresses: maria.kassapidou@rjl.se (M. Kassapidou), lars.hjalmarsson@gu.se (L. Hjalmarsson),
carina.johansson@odontologi.gu.se (C.B. Johansson), petra.h.johansson@gu.se (P. Hammarström Johansson),
niom@niom.no, else.morisbak@niom.no (E. Morisbak), ann.wennerberg@odontologi.gu.se (A. Wennerberg),
victoria.stenport@odontologi.gu.se (V. Franke Stenport).
https://doi.org/10.1016/j.dental.2020.08.012
0109-5641/© 2020 The Authors. Published by Elsevier Inc. on behalf of The Academy of Dental Materials. This is an open access article
under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363 e353

Significance. The ion release from Co–Cr alloys is influenced by the combination of materials,
pH and time. Surface roughness is influenced by heat treatment. Furthermore, both ion
release and surface roughness are influenced by the manufacturing technique and the alloy
type. The clinical implication needs to be further investigated.
© 2020 The Authors. Published by Elsevier Inc. on behalf of The Academy of Dental
Materials. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).

and SLM Co–Cr alloys [23]. Xin et al. also demonstrated an


1. Introduction improved corrosion resistance after firing of SLM Co–Cr speci-
mens compared to cast ones in an acidic environment (pH 2.5)
Results from a previous survey pointed out that more than
[23].
30 different Co–Cr alloys were reported as being used in fixed
To investigate the biocompatibility of a dental material
prosthodontics (FP) in Sweden [1]. Still, there is limited knowl-
in vitro, cell culture tests are often used [8]. One such test is
edge of the longevity of Co–Cr alloys in FP [2,3] and the
the MTT test that measures the cytotoxicity of a material by
biocompatibility of Co–Cr has been questioned [4–7].
quantifying the viability of cells via metabolic activity [24]. No
One important factor related to the biocompatibility of a
cytotoxic effect on mouse fibroblasts and human epithelial
prosthetic materials is the amount of substances released
and fibroblast cells were reported, related to different six dif-
from the material [8]. Metal degradation may impair not only
ferent cast Co–Cr alloys [25–28]. The in vitro biocompatibility
the material surface but also affect adjacent tissues and trig-
of titanium on mouse fibroblasts and human epithelial cells
ger an adverse biological reaction [9,10]. The knowledge about
is well documented [4]. However, Hjalmarsson et al. showed
the amount of released elements from dental materials and
that both human epithelial cells and mouse fibroblasts around
the possible cytotoxic effects is scarce [11–14].
Co–Cr were less viable compared to exposure to Ti [4]. Still,
Results from a previous study demonstrated that fre-
there have been concerns about possible toxic/allergic reac-
quently used Co–Cr alloys had variations both in their
tions to Ti [29,30].
chemical composition and the way they were manufactured
Thus, there is a need to further explore possible metal ion
[1]. Yet, the effect on corrosiveness because of chemical com-
release and cell viability amongst the most commonly used
position and manufacturing is sparsely examined. Various
Co–Cr alloys. Moreover, the various novel production tech-
in vitro studies have shown a general low metal ion release
niques used nowadays need to be investigated and compared
from Co–Cr alloys. Still, differences could be seen between
to traditional manufacturing techniques.
Co–Cr alloys that were manufactured by various techniques.
The aim of the present study was to explore Co–Cr spec-
Thus, the cast alloys were more prone to metal ion release
imens manufactured by different techniques and compare
compared to the SLM (Selective Laser Melting) alloys [15,16].
them to CpTi4 and Ti6Al4V with respect to
Another study showed increased corrosion resistance for
Co–Cr–Mo alloys manufactured by DMLS (direct metal laser
1) Metal ion release in media with different pH.
sintering) compared to the cast alloy [17]. Yet, another in vitro
2) Metal ion release for Co–Cr with the presence of CpTi4.
study showed a low ion release of Co and Cr from a cast
3) Surface roughness.
Co–Cr–Mo alloy and a low ion release of Ti from Ti grade 2 and
4) The possible impact of heat treatment on metal ion release
Ti, Al and V from Ti-6Al-4V [18]. Both Luccheti et al. and Puskar
and surface roughness.
et al. showed a higher total ion release from cast Co–Cr alloys
5) Viability of cells indirectly exposed to released ions.
when the pH changed from 6.8 to 2.3, an increased release of
Co, Cr and Fe [16] and Co, Cr and Mo [17] from cast Co–Cr alloy
The null hypothesis was that the
after incubation in an acidic solution.
It has been reported that the contact surfaces (after saliva
exposure), of both Ti implants and frameworks of both Co–Cr - total ion release does not differ among the materials
and Ti became rougher after saliva exposure, indicating a pos- - total ion release does not differ with the presence or not of
sible process of ongoing material degradation [19]. In another CpTi4
study, no statistically significant differences were observed in - surface roughness does not differ among the materials
surface roughness between cast polished pure titanium and - heat treatment does not affect the surface roughness
cast Co–Cr frameworks [20]. However, Lovgren et al. observed - viability of cells (exposed to released ions) does not differ
a rougher surface on the laser-sintered Co–Cr alloy compared among the materials.
to the cast one [21].
The effect of repeated porcelain firings were evaluated by 2. Material and methods
Tuncdemir et al. who found that the corrosion resistance of
a cast Co–Cr alloy was higher when the alloy was fired up 2.1. Specimens preparation
to seven times and decreased as the firing cycles increased
(up to 11 repeated firing cycles) [22]. Moreover, an increased Co–Cr alloys manufactured with four different techniques
oxide layer thickness was reported after firing both for cast were included in the study (Table 1).Two shapes of speci-
e354 d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

Table 1 – Technical information of the used specimens.


Tradename Manufacturing Processing Manufacturer Composition (%)e
technique
Wirobond 280® (W280) Cast In housea Bego, Bremen, Germany Co 60.2, Cr 25, Mo 4.8, W
http://www.bego.com/ 6.2, Ga 2.8,Si <1, Mn <1
remanium® star (Rc) Cast In housea Dentaurum GmbH &
Co 60,5, Cr 28, Si 1,5, W
remanium® star MDII Milled Milled (rectangular Co., Ispringen, Germany
9, Mn <1, N <1, Nb <1
(Rm) specimen) turned https://www.dentaurum.de/eng/
(cylindrical
specimen)b
c
remanium® star CL Laser-sintered
(Rlm)
Zirkonzahn® Presintered milled Milled (rectangular Zirkonzahn, Gais, Italy Co 62–68, Cr 26–30, Mo
Sintermetall (Zz) specimen) turned http://www.zirkonzahn.com 5–7, N <0.5, C <0.5
(cylindrical
specimen)d
CpTi4 Cold drawn Milled (rectangular 1. Timet, Exton, USA, - Rectangular-shaped: C
specimen) turned http://www.timet.com 0.008–0,5, N 0.004–0.05,
(cylindrical (rectangular-shaped)1. O 0.37–0.4, Fe 0.02–0.5,
specimen)b 0.003–0.0125, Ti balance.
2. Zapp Precision Metals Gmbh, - Cylinder-shaped: C
Schwerte, Germany, 0.001, N 0.001, O 0.33, Fe
https://www.zapp.com/us.html 0.1, Ni 0.005, Ti balance.
(cylinder-shaped)
Ti6Al4V Drawn, annealed Milled (rectangular 1.Baoji Titanium Industry CO., - Rectangular-shaped:
specimen) turned LTD., Shaanxi, China Al ≤ 5.960, V ≤ 4.190, Fe
(cylindrical (rectangular-shaped). ≤ 0.146, C ≤ 0.009, N ≤
specimen)b 0.025, O ≤ 0.125, H ≤
0.001.
2.Zapp Precision Metals - Cylinder-shaped: Al
Gmbh(cylinder-shaped)- 5.96-6.05, V 4.11-4.02, Fe
Rectangular-shaped: 0.140-0.170, C
(cylinder-shaped) 0.008-0.009, N
0.004-0.005, O 0-0.1200,
H 0- 0.0018.
a
The cast specimens; W280 and Rc were cast by an experienced dental technician at the Dental Laboratory Technology in the Institute of
Odontology, University of Gothenburg, Sahlgrenska Academy, Sweden, according to the manufacturer’s recommendation.
b
Processed by Kullberg Mikroteknik, Lycke, Sweden.
c
Received prepared from the manufacturer.
d
Final sintering at Säffle Dental AB, Säffle, Sweden. Processed by Kullberg Mikroteknik, Lycke, Sweden.
e
The composition in Co–Cr alloys of Co ranges from 60.2 to 68.0%, Cr 25.0–30.0%, W 6.2–9.0%, Mo <1–7.0%, Ga 2.8%, Si <1–1.5%, Nb <1%, Mn,
<1%, N <1%, C <0.5%.

mens were used: (a) rectangular-shaped for the immersion treated and (b) three heat treated i.e. with four firing processes
test I (pH 2.3) and surface roughness test and (b) cylinder- to simulate the oxidation process and porcelain firing. The
shaped for the cell viability test and immersion test II highest firing temperature (830–960 ◦ C) was set from the rec-
(pH 7.03) (Fig. 1). The specimens were ground on both flat ommended porcelain to be used from each manufacturer. The
sides with Silicon Carbide (SiC) grinding paper 320–1200 grit firing process was performed in a vacuum furnace (Jelenko
size (Struers A/S, Ballerup, Denmark), using a wet-grinding Commodore 100 VPF, New York, USA). After the firing pro-
equipment (Exakt-Apparatebau, Norderstedt, Germany). The cesses the specimens were maintained on the ceramic plate to
post-grinding cleaning process included; (a) 10 min in ultra- cool down in room temperature. The heat treated specimens
sonic bath at 60 ◦ C, in mixture of 1% Extran® AP 15 (Merck were then wet grinded at all six flat surfaces with SiC grinding
KGaA, Darmstadt, Germany), and 99% deionisized ultra-pured paper (Struers A/S, Ballerup, Denmark), from 320 to 1200 grit
water, (b) rinsed in deionized ultrapure water for 30 s, (c) fol- size, using Knuth Rotor grinding equipment (Struers, Ballerup,
lowed by packing in a sterile bag. Denmark). All flat surfaces of the specimens were measured
before and after grinding to ensure that at least 0.1 mm was
removed from all sides. The final measurements of the total
2.2. Ion release tests
area of the specimens were recorded to ensure the equivalent
volume of lactic acid to a ratio of 1 ml/cm2 specimen surface
2.2.1. Immersion test I (acidic conditions, heat treatment)
area. This was followed by cleaning in 96% ethanol for 2 min in
The test was conducted according to ISO 22674:2016 and ISO
an ultra-sonic bath, followed by one rinse with distilled water
10271:2011. Six specimens (34 mm × 13 mm × 1.5 mm) from
and finally air-dried. Lactic acid 0.1 mol/l and sodium chlo-
each group (W280, Rc, Rm, Rlm, Zz, CpTi4 and Ti6Al4V) were
ride 0.1 mol/l was mixed to ensure the pH of 2.3 ± 0.1. Each
used. They were divided into 2 groups; (a) three non-heat
d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363 e355

min. The specimens were dried at 60◦ in heating cabinet (Bak-


teriologskåp TE, B7151, Termaks, Norway) and then divided
into two test groups; A and B. A: six specimens each of W280,
Rc, Rm, Rlm, Zz, CpTi4 and Ti6Al4V were placed in separate
glass tubes (Borosilicate, 125 × 16 mm, Marienfeld Lauda-
Königshofen, Germany. In each glass tube, 3 ml of artificial
saliva was added (Fig. 2). B: six specimens each of W280, Rc,
Rm, Rlm, Zz and Ti6Al4V were placed in separate glass tubes
(Borosilicate, 125 × 16 mm, Marienfeld Lauda-Köningshofen,
Germany), together with one specimen of CpTi4/tube. Finally,
6 ml of artificial saliva was added in each glass tube (Fig. 2).
The release of metal ions was measured at five differ-
ent occasions: after 1 day (d) ± 1 hour(h), 4 d ± 1 h, 7 d
± 1 h, 14 d ± 1 h and 21 d ± 1 h. A total of 900 ␮l of
extract was retrieved from each glass tube. The extracts were
Fig. 1 – Illustration of the specimens used in the present added in Eppendorf® tubes (Polypropylene Transparent 1.5
study. ml, Sarstedt, Nümbrecht, Germany) and 100 ␮l 65% HNO3
Rectangular-shaped (34 × 13 × 1.5 mm) for the ion release was added (to prevent bacterial growth) so that the total vol-
tests and surface analysis and cylinder-shaped (8 × 8 mm) ume in each Eppendorf® tube (Polypropylene Transparent 1.5
for the cell viability tests. ml) reached the volume of 1000 ␮l. Before the final analysis,
the tubes were stored in 37 ◦ C in a heating cabinet (Bakteri-
ologskåp TE B7151, Termaks). The specimens were removed
specimen was covered by the corresponding volume of lactic from the used tubes and cleaned with milliQ water, ethanol
acid in a closed tube and stored for 7 days in 37 ◦ C. One con- 70% (Solveco, Rosersberg, Sweden) and then left to self-dry on
trol tube (without a specimen) was treated in similar manner. filter paper (Munktell Swedish filter paper, Grycksbo Pappers-
After 7 days the specimens were removed, and the immersion bruk, Sweden). The used glass tubes were cleaned with 10% of
solutions were extracted from the tubes and placed in indi- HNO3 in 24 h and washed with milliQ water four times. After
vidual sterile tubes. The extracts were analyzed with ICP-OES this procedure, new artificial saliva and specimens were added
(ARL 3580, Thermo-Optek, Ecublens, Switzerland), by Sheffield into the cleaned tubes and the next measurement started.
Analytical Services Limited (Sheffield, UK). In addition to the Each measurement involved one control; i.e. a tube that only
elements included in the alloys as described by the manufac- contained artificial saliva. The extracts were analyzed by ICP-
turer (Table 1) the following elements were included in the MS (Inductive Coupled Plasma Mass Spectrometry) (Thermo
present study: Ni, Cd, Be and Pb. The detection limit was set Fisher Scientific Inc., Bremen, Germany) at RISE (Research
to <1 ␮g/cm2 . Institute of Sweden, Borås, Sweden, https://www.sp.se). The
elements of interest for analysis were Co, Cr, Mn, Fe, Mo Ti, Al
2.2.2. Immersion test II (artificial saliva, physiologic and V. The detection limit was 1 of 1015 .
condition, with and without CpTi4)
The test was conducted according to modified ISO standards 2.3. Surface roughness analysis
10993-15:2009 and 10271:2011. Six (6) cylinder-shaped speci-
mens (8 × 8 mm) per material were used for the test. The Six rectangularly milled specimens (three before treat-
final measurements of the total area of the specimens were ment, and three after heat treatment) from each group
recorded to ensure the equivalent volume of artificial saliva to were randomly selected and examined regarding surface
a ratio of 1 ml/cm2 per specimen. The total area of each cylin- topography with an optical interferometer (smartWLI-
der was approximately 3.0 cm2 . In total, 2.5 l artificial saliva extended, GBS, Ilmenau, Germany). Three randomly selected
was prepared with a composition of: (a) 0.815 g Na2 HPO4 × regions/specimen were measured i.e. in total a mean number
2H2 O, (b)1.75 g NaCl, (c) 0.825 g KSCN, (d) 0.5 g KH2 PO4 , (e) of 9 measurements per material were registrered. Accord-
3.75 g NAHCO and (f) 3 g KCl. The pH value of the artificial ing to recommendations by Wennerberg and Albrektsson a
saliva was adjusted with 10 ml 37% HCl and was measured high-pass Gaussian filter 50 ␮m × 50 ␮m was used to sepa-
with a pH-meter (ATI Orion Perphect Meter model 370, Scan- rate roughness from errors of form and waviness [31]. Three
dinovata, USA) to ensure a final pH of 7.03. The artificial saliva surface parameters were calculated according to previous rec-
was preserved in a closed tube during the test (21 days) at ommendations [31]:
37 ◦ C in a heating cabinet (Bakteriologskåp TE (B7151, Ter-
maks, Norway). The specimens were placed in separate tubes
(Borosilicate, 125 × 16 mm, Marienfeld Lauda-Könighofen, 1. Sa (␮m)–the average height deviation of each point com-
Germany) and cleaned in an ultrasonic bath (Bandelin Sonorex pared to the arithmetical mean of the surface.
RK 100, Bandelin Electronic, Germany) at 700 ◦ C using to 2. Sds (1/␮m2 )–the density of the summits, number of sum-
the following procedure: (a) Extran MA01 2.5% (Merck KGaA, mits per area.
Darmstadt, Germany) in ultrapure water for 15 min, (b) rinsed 3. Sdr (%)–developed inter facial area ratio, the percentage of
twice in ultrapure water and ultrasonic bath for 10 min and (c) the definition area’s additional surface area contributed to
rinsed in ethanol 99.7% (Solveco, Rosersberg, Sweden) for 15 the texture as compared to the planar unit definition area.
e356 d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

Fig. 2 – Flow chart for the specimens used for ion release analysis.
In total, 114 specimens were divided into two groups.

The surface evaluation was performed with Surfascan soft- bated at 37 ◦ C, 5% CO2 and 95% humidity for 24 h. One
ware (Somicronic Instrument, Lyon, France). hour before the experiment started, the cell medium was
replaced with fresh medium in the 24 well-plate.
2.4. Cell viability test

2.4.2. Specimens
The cell viability was measured with MTT [24] according to ISO
2.4.2.1. Day 1. All 21 specimens were placed in separate
10993-5:2009 using two different cell lines: (a) mouse fibrob-
glass bottles in respective cell culture medium (pH 7.2–7.4)
lasts (L929) and (b) human bronchial epithelial cells (BEAS-2B).
as described above. The extract volume of the cell culture
As a positive control the 2-hydroxyethylmethacrylate, (HEMA,
medium was set to 3 cm2 /ml (according to ISO 10993-12:2012).
10 mM) (Fluka Chemie AG, Swtzerland) was used. As a nega-
As for the exact volume of the medium, it was calculated in
tive control, medium without a specimen was utilized. Three
relation to the total surface of each specimen, 0.99 ml medium
cylinder-shaped specimens (8 × 8 mm) from each group
in each bottle. The bottles were sealed and placed in agitated
were evaluated ; W280, Rc, Rm, Rlm, Zz, CpTi4, Ti6Al4V. The
water bath (Julabo, Göteborg, Sweden) in 37 ◦ C for 24 h. After
experiment was repeated three times for each material. New
that the specimens were removed and the extract was sterile
specimens were applied for each test.
filtered (Spritzen Syringen-Filter 0.22 ␮m, TPP Switzerland).
The extract was then ready for the MTT assay according to
2.4.1. Cell cultures
ISO 10993-5:2009.
Both cell lines were purchased from European Collection of
Authenticated Cell Cultures (ECACC, Public Health, England):
2.4.2.2. Day 2. The cell medium from the well-plates was dis-
a) Mouse fibroblasts (L929) cultivated in minimum essential carded, leaving only the attached cells on the plates. In each
medium Eagle, with Eagle’s balanced salt solution (EMEM) well 100 ␮l (L929) and 500 ␮l (BEAS-2B) of the specimen extract
supplemented with l-Glutamine (LonzaVerviers, Belgium), was added. Following this procedure, the well-plates were
and 5% fetal bovine serum (FBS,Sigma-Aldrich, St. Louis, incubated for 24 h again at 37 ◦ C, 5% CO2 and 95% humidity.
USA). The confluent cells were harvested by trypsin/EDTA
(Lonza, Verviers Belgium). Cells were plated at a density of 2.4.2.3. Day 3. The extract and control medium were replaced
12,000 cells/well in a 96-well plate and incubated at 37 ◦ C, with 100 ␮l (L929) and 400 ␮l (BEAS-2B) of MTT (0.5 mg/ml
5% CO2 and 95% humidity (Sanyo Incubator, Tokyo, Japan) diluted in phosphate buffered saline, Sigma, St Louis, USA)
24 h before the start of the experiment. and placed for one hour incubation at 37 ◦ C, 5% CO2 and 95%
b) The human bronchial epithelial cell line (BEAS-2B), a SV40 humidity. According to Edmondson et al. [24] only the enzyme
hybrid (Ad12-SV40)-transformed cell line were cultured in mitochondrial dehydrogenases in viable cells converts MTT to
serum-free Lechner and LaVeck (LHC9, GIBCO (Life Tech- a insoluble purple-coloured product; Formasan. At the end of
nologies, Foster City, CA, USA) which was replaced every the incubation, the plates were inspected and photographed
second day (maximum 20 passages). The cells were pas- using Olympus C7070 camera (Olympus Europe, Hamburg,
saged by trypsin/EDTA when confluence had reached >85%. Germany) in a phase contrast microscope, Olympus CKX41
The culture flask and the 24 well-plate were precoated (Olympus Europe, Hamburg, Germany) (Fig. 3). The culture
with collagen (Advanced Biomatrix, INAMED Corp., Fre- medium was removed and 0.1 ml (L929) and 0.4 ml (BEAS-2B)
mont, USA) 30 ␮g/ml diluted in HEPES buffered saline (HBS), dimethyl sulfoxide (DMSO, VWR, Life science, Radnor, USA)
HEPES (Lonza, Verviers, Belgium). The cells (60,000 cells in was added in each well, to dissolve Formasan. Afterwards the
0.5 ml medium) were plated in a 24 well-plate and incu- plates were agitated for 20 min in room temperature and the
d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363 e357

Fig. 3 – MTT on human bronchial epithelial cells and mouse fibroblasts. No quantative examination of the cellular response
to the various materials were performed. Morphological changes on both cells were observed for all materials. Note the
impact of HEMA. As the cell viability decreased, the cells were changed to a more round and compact appearance,
indicating the presence of less viable cells [44]. Though all materials were approved as being “non-toxic” according to the
standards, the test revealed rounded cells from all materials. However, no obvious difference regarding the cellular
appearance could be observed between the various test specimens.

absorbance was measured at 570 nm in a spectrophotometer est amount of Co release was observed from the Rc. Cr ions
(Synergi H1, Biotek, Vermont, USA). were only detected in Rc and Si ions were only observed in Rc
and Rm. The results indicated a statistically significant differ-
2.5. Statistical analysis ence (p < 0.01) in the release of Si ion for the Rc compared to
the other materials (W280 and Rm). The ion release from the
The statistical analysis included a parametric test; one-
tested materials were below the limit of the total ion sum of
way ANOVA and independent samples t-test, non-parametric
200 ␮g/cm2 per 7 days according to ISO 22674:2016.
tests; Mann–Whitney U, Friedman’s and Kruskal Wallis. The
Bonferroni correction method was used for post-hoc testing.
Data processing was performed using SPSS version 25 (IBM 3.2. Immersion test II (physiological condition, with
Corp., Armonk, New York, USA). The significance value was and without CpTi4) with ICP-MS
set to p < 0.01.
The results from the quantitative corrosion analysis with ICP-
MS showed that the amount of ions released decreased over
3. Results time and a lower ion release was observed when CpTi4 was
present (Tables 3 and 4).
3.1. Immersion test I (acidic conditions heat treatment
with ICP-EOS)
3.2.1. Test A (without CpTi4)
The results from the quantitative corrosion analysis with ICP-
3.2.1.1. Total ion release. The results from the ICP-MS showed
that the tested materials (the controls included) had a total
OES are presented in Table 2. Overall, the results showed
ion release between 0.08–0.65 ␮g/cm2 with a general decrease
that the cast remanium® star (Rc) released the highest total
over time, when comparing day 1 to day 21. The presintered
amount of ions followed by the cast W280 Ht (Heat treated)
milled Zz had the highest ion release, 0.65 ␮g/cm2 and the
and milled Rm Ht. No statistically significant differences could
largest decrease in ion release after day 14, 0.5 ␮g/cm2 (p <
be observed between the materials before and after heat treat-
0.01). The titanium materials, i.e. CPTi4 and TI6Al4V (together
ment.
with the control) and Rm presented the lowest ion release,
Small amounts of ions of Co, Cr and Si were detected in
0.08–0.1 ␮g/cm2 (p < 0.01).
the cast Co–Cr alloys; W280, Rc and the milled (Rm). The high-
e358 d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

Table 2 – Ion release after 7 days, ␮g/cm2 in pH 7.03.


␮g/cm2 (mean) Co Cr W Mo Si Ni Cd Be Pb Ce Nb Mn Ti V Al Sum
Cast W280 2.6 2.6
Cast W280 Ht* 1.0 1.0

Cast Rc 2.2 1.1 8.3 11.6


Cast Rc Ht* –

Milled Rm 1.1 1.1


Milled Rm Ht* 3.1 3.1

Laser-melted Rlm –
Laser-melted Rlm Ht* –

Presintered milled Zz –
Presintered milled Zz Ht* –

CpTi4 –
CpTi4 Ht* –

Ti6Al4V –
Ti6Al4V Ht* –

Blank cells represents non detectable ions (detection limit was set to 1 ␮g/cm2 ). The sum represents minimum detectable values.
–The sum of ion release could not be calculated due to non detectable ions.
Ht* = Heat treated.

Table 3 – Total ion release difference between test A and test B (␮g/cm2 ) in pH 2.3.
Day 1 Day 4 Day 7 Day 14 Day 21
W280 −0.1
Rc −0.3 −0.1 −0.1 −0.06
Ti6Al4V −0.03
The results are presented as median values test B-test A, p < 0.01. No statistical significant differences in total ion release for Rm, Rlm and Zz.

Table 4 – Ion release difference between test A and test B (␮g/cm2 ) in pH 2.3.
Materials Day 1 Day 4 Day 7 Day 14 Day 21
W280 −0.1
Co Rc −0.2 −0.1 −0.1 −0.1 −0.001 No differences in Co
Rm −0.03 −0.005 release for Rlm, Zz,
Rc −0.002 −0.001 Ti6Al4V (p < 0.01)
Cr Zz −0.003 No differences in Cr
release for W280,
Rm, Rlm (p < 0.01)
Ti6Al4V −0.0007
W280 −0.002
Rc 0.003 0.005
Ti
Rm −0.005
Ti6Al4V −0.008
Al Ti6Al4V −0.02 No differences in Al
release for W280, Rc,
Rm, Rlm, Zz and
Ti6Al4V (p < 0.01)
The results are presented as median values test B-test A, p < 0.01.

3.2.1.2. Ions. The highest amount of detected ion release was materials showed a gradually reduced ion release over time
observed for the Co ion, which was detected in all Co–Cr mate- with the highest decrease of 0.3 ␮g/cm2 for Zz (not statisti-
rials, 0.002−0.5 ␮g/cm2 . Al and V ions were detected in very low cally significant, p > 0.01). Similarly, as in test A the presintered
concentrations in all materials. In general, the ion release test milled Zz showed the highest total metal ion release, i.e. 0.4
showed an overall decrease of ions over time. ␮g/cm2 . The lowest total ion release, 0.08 ␮g/cm2 was observed
from Ti6Al4V.
3.2.2. Test B (CpTi4 present)
3.2.2.1. Total ion release. The results from the ICP-MS showed 3.2.2.2. Ions. In accordance to test A a general decrease of
that all tested materials (the controls included) had a lower ions was shown over time. Co was detected at the highest
total ion release compared to test A, 0.08−0.4 ␮g/cm2 . All amount of all ions in all Co–Cr materials. Ti, Al and V ions
d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363 e359

Table 5 – Results of surface analysis; Sa, Sdr and Sds. The results are presented as mean values, p < 0.01.
Sa (␮m) Sds 1/␮m2 ) Sdr (%)

Before After Difference Before After Difference Before After Difference


heat heat heat heat heat heat
treat- treat- treat- treat- treat- treat-
ment ment ment ment ment ment
Mean (SD) Mean (SD) Mean (SD) Mean (SD) Mean (SD) Mean (SD) Mean (SD) Mean (SD) Mean (SD)
p < 0.01 p < 0.01 p < 0.01
W280 0.07 (0.01) 0.10 (0.01) 0.04 (0.01) 0.2 (0.03) 0.4 (0.02) 0.2 (0.04) 1.4 (0.2) 5.9 (1.2) 4.5 (1.3)
Rc 0.1 (0.01) 0.1 (0.02) 0.2 (0.03) 0.2 (0.04) 3.1 (0.3) 4.1 (2.1)
Rm 0.1 (0.01) 0.1 (0.01) 0.2 (0.01) 0.2 (0.01) 0.03 (0.01) 4.6 (0.4) 4.8 (0.7)
Rlm 0.06 (0.003) 0.09 (0.01) 0.02 (0.01) 0.2 (0.02) 0.2 (0.03) 0.06 (0.03) 1.6 (0.2) 2.8 (1.1) 1.2 (1.0)
Zz 0.06 (0.01) 0.07 (0.02) 0.2 (0.01) 0.2 (0.05) 1.6 (0.5) 1.8 (0.8)
CpTi4 0.2 (0.05) 0.2 (0.02) 0.2 (0.07) 0.2 (0.03) 5.7 (3.2) 4.7 (1.0)
Ti6Al4V 0.1 (0.02) 0.2 (0.07) 0.1 (0.07) 0.1 (0.02) 0.3 (0.07) 0.2 (0.07) 2.3 (0.7) 18.0 (12.4) 15.7 (12.3)
Standard deviations within parenthesis.

were detected in extremely low concentrations in all materi- 3.4. MTT (Cytotoxicity) assay
als 0.01–0.09 ␮g/cm2 . The test also detected a small increase
of Al (from Rm) and V (from Rc, Rlm and Zz) of <0.003–0.05 Irrespective of cell-line (L929 and BEAS-2B) none of the
␮g/cm2 over time (p < 0.01). materials tested could be rated cytotoxic according to ISO
10993-5:2009. The “cut-off” value (according to ISO 10993-
5:2009) for reduction of cell viability is 30% (Fig. 4). However,the
results showed that Ti6Al4V was rated slightly more cyto-
3.2.3. Comparisons between test A–B
toxic compared to both cast CoCr alloys (Rc and W280) when
When the results from tests A and B were compared, test B
exposed on epithelial cells (BEAS-2B) (p < 0.05). A cellular effect
revealed a lower ion release (for all ions) for W280, Rm and
with respect to morphology could be observed microscopically
Ti6Al4V (except for Rc). Further, less Ti ions were released in
with more rounded cell shapes for all materials tested (Fig. 3).
test B as compared to test A for the same three materials. In
These reactions were in accordance with the cell morphology
addition, Ti6Al4V had a lower Al ion release in test B than in
on the HEMA exposed cells, which served as a positive control
test A (Tables 3 and 4).
and was rated cytotoxicly as expected.

3.3. Surface roughness


4. Discussion
All materials tested showed a smooth surface, Sa < 0.5 ␮m [32].
The results from the present in vitro study showed a reduced
The results demonstrated differences between the materials
ion release from the various tested alloys when CpTi4 was
in all surface parameters, p < 0.01. The titanium materi-
present. The ions release decreased over time and a higher
als, CpTi4 (before heat treatment) and Ti6Al4V(Ht) showed a
ion release was observed for all materials in the acidic envi-
rougher surface (Sa, Sdr) compared to all materials, p < 0.01
ronment. Furthermore, the highest ion released was observed
(except in comparison to CpTi4 and Rm, p > 0.01). For the Sds
from the cast material (Rc). All materials had a total amount
parameter did W280(Ht) show the highest value of 0.4/␮m2
of metal ions released below the limit of 200 ␮g/cm2 (ISO
compared to the other materials, p < 0.01. The test also showed
22674:2016).
rougher surface (Sa) of the milled Rm compared to cast W280,
In the clinical praxis, a combination of various materials is
laser melted Rlm and presintered milled Zz and rougher sur-
routinely used. The present study indicated that it may, the-
face of cast Rc compared to presintered milled Zz, p < 0.01
oretically, be favorable to use the two materials (Co–Cr and
(Tables 5 and Table 6).
pure titanium) together in implant prosthetics, since the total
ion release decreased when these materials were combined.
This finding is in accordance with the results from Hjalmars-
3.3.1. Heat treatment son et al. who observed that the release of Co, Cr and Ti
When comparing the difference in surface roughness between decreased when the supra constructions were coupled to tita-
the materials before and after heat treatment the test revealed nium implants [19]. The results may indicate that titanium
that W280, Rlm and Ti6Al4V showed a rougher surface after passivate the Co–Cr alloys resulting in a decreased ion leakage.
heat treatment in all parameters (Sa, Sds, Sdr), p < 0.01. More Moreover, Pettersson et al. demonstrated with ICP-AES,
specifically, the increase for the Sdr parameter was seven Inductive Coupled Plasma Atomic Emission Spectroscopy that
times higher for Ti6Al4V and four times higher for W280. The Ti in the presence of Co neutralized the proinflammatory
test revealed a minor increase for Rlm after heat treatment, p < cytokine IL(interleukin)-1␤ from human macrophages [33].
0.01. A minor increase in Sds and Sdr values was also demon- However, the mechanisms underlying these findings are not
strated for Rm after heat treatment, p < 0.01 (Tables 5 and 6). yet fully understood.
e360 d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

Table 6 – Differences in Sa, Sdr and Sds values before and after heat treatment.

All materials tested showed a smooth surface, Sa < 0.5 ␮m [32].

Fig. 4 – Cell viability in relation to the control. Measured as succinate dehydrogenase activity in BEAS-2B and L929 cells. The
cells were exposed to extracts of material for 24 h. The results are shown as mean ± SD (n ≥ 3). Minor mean differences
could be observed between epithelial cells for Ti6Al4V ELI-W280 (p < 0.01**) and Ti6Al4V ELI-Rc (p < 0.05*).

In the present study, heat treatment with four firing-cycles According to the results from the present study, heat treat-
was used as a simulation for porcelain firing. No statis- ment may affect the surface of the materials. In particular
tically significant differences in ion release was observed W280, Rlm and Ti6Al4V demonstrated a rougher surface after
between the materials before or after heat treatment. heat treatment (Tables 5 and 6).
These results must be taken with caution because of few Tuncdemir et al. demonstrated an increased oxide layer
data registrations (n = 3). Other studies that investigated after firing for the cast and SLM Co–Cr alloys [22]. This change
changes in ion release after heat treatment, performed up could eventually affect the porcelain binding to the Co–Cr
to eleven firing cycles and the results were contradictory alloy. This was however not examined in the present study.
[22]. This result indicates that further studies are needed The results obtained in this study showed that the sur-
to evaluate the possible effect of heat treatment on ion face of all Co–Cr alloys tested were smoother compared to the
release. control materials, CpTi4 and Ti6Al4V (Sa).
d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363 e361

Other studies using different evaluation techniques, e.g. rials released Pb, Cd, Ni or Be, which are considered harmful
AFM (atomic force microscopy) did not find any statistically elements [42]. The ICP-MS also detected Al, Ti and in some
significant differences in roughness (Sa) between titanium cases V ions released from all Co–Cr alloys. Moreover, the ICP-
materials and cobalt–chromium alloys [20,34]. The results MS detected Cr, Mo and Mn in both CpTi4 and Ti6Al4V. This
from the present study also showed that the surface of phenomena was described by Harloff et al. who found that all
milled Co–Cr alloy was rougher than one of the cast Co–Cr implant materials (both Ti alloys and CpTi grade 1) contained
alloys tested (W280) compared to laser-melted and presintered traceable amounts of “impurities” i.e. Al, Be, Cd, Co, Cr, Cu,
milled Co–Cr alloy. Hf, Mn, Ni, Pd and V (0.01–0.034% weight) irrespective of pro-
Other in vitro studies that investigated the internal surface ducer [43]. Maybe “impurities” can explain the presence of ions
roughness of Co–Cr crowns fabricated by different manufac- that were not expected to be found in the metal ion release
turing techniques found that the laser-sintered Co–Cr alloys test. Harloff et al. suggest a better refinement of the produc-
had a rougher surface than milled and cast crowns [21,35]. tion process of these materials to attain materials with fewer
Because of different evaluation techniques (one study used impurities [43]. In patients with nickel, palladium or chrome
profilometry) [35] and different surface alterations (i.e. inter- allergy these “impurities” may trigger allergic reactions [29,43].
nal sandblasting procedures in both studies), comparisons Corrosion is one of the factors that relates to bio-
between the results are made difficult. compatibility. Still the connection between corrosion and
The results showed that the ion containing elutions from biocompatibility is complex and difficult to evaluate. Further
the materials tested had no measurable cytotoxic effect research is needed to explore the long-term effects of corro-
according to the standards. With respect to cell viability, sion.
according to ISO standard levels, the results from the present
study are in agreement with the other studies evaluating cast 5. Conclusions
Co–Cr alloys [25–27] and laser-sintered Co–Cr alloys [28]. How-
ever, the results showed a slightly higher cytotoxic effect on Within the limitations of the present in vitro study, it can be
the epithelial cells which were exposed to Ti6Al4V ELI com- concluded that metal ion release from the tested materials is
pared to the cast Co–Cr specimens (p < 0.05). However, in vitro influenced by
tests which evaluate biocompatibility are used as screening
tests and are not able to imitate the clinical environment [36]. - the combination of materials; a lower ion release when tita-
The present study showed that the cast Co–Cr alloys (Rc, nium was present
W280) and the milled Rm released the highest amounts of - the pH; an acidic environment increase ion release from
ions compared to the other materials in acidic conditions. This dental Co–Cr-alloys. The highest total ion release was
result is in accordance with other studies showing that laser- obtained from the cast and milled specimens in acidic con-
sintered Co–Cr can withstand acidogenic conditions better ditions.
than cast Co–Cr [15–17]. Other studies, using other detecting
methods, have also reported that the laser-sintered Co–Cr has The surface roughness is influenced by
enhanced corrosion properties compared to cast Co–Cr [37,38].
In contrast, another study showed that laser-sintered Co–Cr - heat treatment; rougher surface after heat treatment for
had similar corrosion resistance as cast Co–Cr [23]. In the cast and laser-melted Co–Cr alloys and Ti6Al4V.
present study, the ion release test results differed among the
environments (physiological and acidic). In acidic conditions, The ion release and the surface roughness of the materials
the cast and milled Co–Cr alloy demonstrated the highest total tested are influenced by
ion release and in the test were the conditions were physio-
logical (pH 7.03), did the presintered milled Co–Cr alloy have - the manufacturing technique of the material;
the highest total ion release. a) highest total ion release for cast and presintered/milled
Based on the results from the present study and other stud- Co–Cr alloy
ies, one may consider using Co–Cr alloys manufactured with b) rougher surface for cast and milled Co–Cr alloys-the alloy
recently implemented techniques, i.e. presintered milled and type.
laser sintered frameworks in patients with a known history of
acidic attacks or erosion problems to avoid potential negative The null hypotheses were rejected since there was a sta-
effects because of corrosion. tistically significant difference in (a) total ion release among
The present study used two different methods to investi- the materials and especially in the presence of CpTi grade 4
gate metal ion release; ICP-EOS, under acidic conditions (pH and (b) in surface roughness before and after heat treatment
2.3) (ISO 22674:2016) and ICP-MS, under physiological condi- (p < 0.01). Also, the null hypothesis concerning cell viability for
tions (pH 7.03). Both methods use wavelength characteristics epithelial cells (exposed to released ions) between cast Co–Cr
for the specific elements, by measuring excited atoms and ions alloys and Ti6Al4V was rejected (p < 0.05).
(ICP-OES) or by measuring an atom’s mass (ICP-MS) [39]. Fe was
discarded from the analysis because of high degree of uncer-
tainty since it interferes with argon (from the ICP-MS) and may, Funding
therefore, be difficult to detect [40].
The ICP-MS offers high sensitivity, detection capability and This work was supported by Futurum-the Academy for Health
is more accurate compared to ICP-OES [41]. None of the mate- and Care, Jönköping County Council, Jönköping, Sweden,
e362 d e n t a l m a t e r i a l s 3 6 ( 2 0 2 0 ) e352–e363

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