STD-JIS H S202-ENGL 2999 mM 4933608 OSb4722 775 JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS H 5202: Aluminium alloy castings ICS 77,150.10 Descriptors : aluminium alloys, light alloys, non-ferrous alloys, castings Reference number : JIS H 5202 : 1999 (E)STD-JIS H S202-ENGL 1999 MM 4933L08 O5b4723 605 mm H 5202 : 1999 Foreword ‘This translation has been made based on the original Japanese Industrial Standard revised by the Minister of International Trade and Industry through deliberations at the Japanese Industrial Standards Committee in accordance with the Industrial Standardization Law. Consequently JIS H 5202 : 1992 is replaced with JIS H 5202 : 1999. This revision has been made to adopt and to make conformity with ISO 3522 Cast aluminium alloys—Chemical composition and mechanical properties. Date of Establishment: 1 Date of Revision: 1999-08-20 Date of Public Notice in Official Gazette: 1999-08-20 Investigated by: Japanese Industrial Standards Committee 1-10-07 Divisional Council on Non-Ferrous Metals JIS H 5202:1999, First English edition published in 2000.07 Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JlS is to be the final authority. © JS 2000 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or Utilized in any form or by any means, electronic or mechanical, including photocopying ond ‘microfilm, without permission in writing from the publisher. Printed in JapanSTD-JIS H S202-ENGL 1999 mM 4933L08 OSb4724 54) Me JAPANESE INDUSTRIAL STANDARD SIS H 5202: 1999 Aluminium alloy castings Introduction This Japanese Industrial Standard has been prepared, based on the second edition of ISO 3522 Cast aluminium alloys—Chemical composition and me- chanical properties, published in 1984, on purpose to make conformity with Interna- tional Standard on the corresponding parts without any modification in technical contents. ‘The alloys specified in the International Standards, which have no corresponding alloys in the former Japanese Industrial Standard, are all specified, and their types are classified by symbols. 1 Seope This Standard specifies aluminium alloy castings (hereafter referred to as “castings”) such as metal mould casting, sand casting. Remarks: International Standards corresponding to this Standard are as follows. ISO 3622; 1984 Cast aluminium alloys—Chemical composition and mechanical properties ISO 2878 : 1972’ Aluminium alloy chill eastings—Reference test bar ISO 2379: 1972 Aluminium alloy sand castings—Reference test bar ISO 7722: 1985 Aluminium alloy castings produced by gravity, sand, or chill casting, or by related processes—General con- ditions for inspection and delivery 2 Normative references The standards listed in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. ‘The most recent editions of the standards indicated in Attached Table 1 shall be applied. 3 Symbols of classified types The symbols of classified types shall be as indi- cated in Table 1, Table 2, and Table 3.STD-JIS H S202-ENGL 2999 MM 4933608 OSb4725 468 Mi 2 1/5202: 1999 Table 1 Symbols for classified types ‘Symbol | Corresponding] Application Symbol | Corresponding] Application of type | 180 symbol of type | 180 symbol 7 Tand casting, amiga [80d casting, AC1B] abCuamgni | $204 caste 1g [ACoA [Al-CuaNizmg? [ar core ould casting easting sand casting, sand casting, ele permanent mould ACTA] = — permanent mould casting feasting sand casting, ate aczBl) = — qaneat ould [ACA] — permanent mould fasting sand casting, = tm acsal — pomanent sould |AC8B perspanent mould casting - 5d casting, AC4A - aa ACEC - [permanent mould Yermanent moold Pesta sani casting, cmanent so oan a permanent mould |AC94) = — eae casting, ; sand easting, ] manent m0 ‘AC4C|ALSi7Mg(Fe) | and casting. 14 /ACSB = permanent mocld casting Sand casting, ACAD! aisiscuMg | permanent mould | — - - casting Table 2 Symbols for classified types (high purity alloys) ‘Symbol of | Corresponding Application type 180 symbol Ac4cH | aLsi7Mg | sand casting, permanent mould casting Table 3 Symbols for classified types (specified only in ISO) ‘Symbol of type Application || Symbol of type Application ALcusTi — [Sand casting. a casting | AlSi12Cu | sand casting ALSis | sand casting a ALsisge — | pend SoruPe. td casting | APMe®Si1 | sand casting 7 sand casting, sand casting, ALSi5Cu3 | permanent mould casting | _4/-Me6 Dermanent fould casting ALSioGua | Sand casting: AlMgio | sand casti permanent mould casting | ing Avsitome | Fermaneat Sould casting || AMZn5Me | Soficnent Sould casting| fand casting, i Alsi [permanent mould easting | — =STD.JIS H S202-ENGL 3999 MM 4933608 OSb472b 314 mm 3 15202: 1999 4 Quality 4.1 Quality of castings The castings shall be free from flaws, blowholes, inclu- sion or the like which are detrimental to use. 42 Chemical compo: and Table 6. tion Chemical composition is as shown in Table 4, Table 5,Table 4 Chemical composition Unit: % ‘Symbol | Corresponding Chemical composition eure | BO uni ca S| Ms Zn Fe Mn i 7 P> ‘Sn or al ACIB | ArGeaNen [42 1050| 050max [01510085] 010mex | OS5max | O10max | 00Smax [005088] OOSmax | O05max | 0:05 max, | Romainder| ‘AC2A = [80 t045| 40%0 60] 025 max. | 0.55 max. | 08 max. | 085max. | 030mex. | 020 max. | 018mex, | 0.05max. | 015 max. | Remainder| AC2B - 20 t040| 60% 70| 050max.| 1.0 max | 10 max | 060max | 0.35max. | 020max | 020mex. | 010max. | 0.20max. | Remainder ACSA = 0.35 mex, [10.010 13.0] 0.15 max. | 0.30mex | 08 mex | 036max | 010max. | 020max.| 010mex | 010max | 0.15 max | Remainder AC4A = (025 mex. | 8.0% 10.0]0.90 100.6 | 0.25 max. | 0.55 max. | 0.101006| 0.10max | 0.20max. | 0.10max | 0.05 max | 0.18max. | Remainder AC4B —__ [20 t40| 70% 100] 050 max | 10 max | 10 max | 050max | 025max. | 020mex. | 020mex | 010 max. | 0.20 max. | Remainder [acac | atsinugire | 020mex | 65% 75[020%04 | 02 max | 05 mex [06 max | 005max | 090max | 005mex | 005max | — [Remainder ACAD | AlsigGuiMe [1.0 015| 45t 65/04 006 | 05 max | 06 mex [05 max | 03 max | 02 max | 01 max. | 01 max. | — [Remainder ‘ACSA | ALCuaNiaMg2| 35 045] 07 max. [12 to18 | 01 max | 07 mex. | 06 max | 17%23 | 02 max | 005mex. | 0.05max. | 0.2 max. | Remainder| ACTA = 010 mex. | 020max. [3.5 106.5 | 015 :max | 050mex | 06 max. | 0.05 max. | 0.20 max. | 0.05imex. | 0.05 max. | 0.15 max. [Remainder ACBA = 08 t01.8[11.0t019.0]07 to18 | 0.15max | 08 max. | 0.16max | 0.8t015 | 0.20 max. | 0.05 mex. | 0.05 max. | 0.10 max. | Remainder| ‘AOBB = __ [20 to40| 65t0105/0501015 | o80mex | 10 max | o80max.|0.10110| 020mex. | 010max. | 010mex. | 040max. | Remainder Aca = [20 to40] 6510105/0501018 | of0mar | 10 max | o80max. | 050max | 020mex. | 010mex, | 0410max. | 0:10 max. | Remainder KODA = [osowis|22 w24 [osowis | o20max | 08 max | o80max [050% 15| o20mex. | 010max. | 040max. | 040max. | Remainder ACOB = 0.501015 [18 1020 [0501015 | 020max | 08 max | 0.60 max. | 0.601015 | 020max. | 0.10mex. | 0.10 max. | 0.10 max. | Remainder Remarks: The elements not listed in Table 4 are analyzed only by the purchaser's request. 666T : 20Z9 H mm 052 222h9S0 GOSEELh MH bbbT T9N3-2025 H STP+GLSTable 6 Chemical composition of high purity alloy AC4CH Unit : % Saar ] Gore Ghent compalton ott | wenive Sa] ae me De | NH] mh | me | | Oi [al toma ech | Tol eauaT nising foro ac ass fans wos] Tomax OH ax [ O10 men [oo mn | was [ORT man | 006 max | 5 ma 008 ma AS mas | Re ° Pointe ‘Note Does not apply to modifying or refining element Remarks: The elements not listed in Table 5 are analyzed only by the purchaser's request. Table 6 Chemical composition (specified only in Iso) Unit: % Theat compen elem Dm pe [oe [= fe pe |e leps [a | ey es eC civner | tewe0 [01 max} 0x mm [oa max [05 max] 01 mm [01 mux [or man | — | — | 020men ci mm | amwen [0s tw 09 [or mm [03 max [0s max [0r mux [01 mas |o0emen | — | — 02 mm sowae | 4owe0] oasman [08 max [0 max | 021000 [03 mex [Or mux [006mex | — | — | 02 mut | Remainder jowso fsowt0 | @s max [20 mex [19 men | 0900 [0a mex [02 max [01 max | — | — [02 max [Reminder Ansitong Toiwanx | a0w110[0a8% o40[ 0x max | 090men [06 max. [005mex | 006 mx | 00bmax | — | — | 020mex |Remnnde nana forwnes |it0wi36] e10mex [or mm [or0men [os mux [01 mmx [01 max [oobmax | — | — | ¢20mex | Remind [avsiizca | 12 mex |11.00 198] 03 max, | 06 max. | 030max | 05 max. | 0.90max. | 020mex. | 0.1 max = — | 02 max. | Remainder] ‘astgs | 010 max [08 wax [28 te 46 [02 mex [05 mar | 06 mux |008mex | 006 mex | ocbmex | O1mex | — | 02 max |Ronnindn ‘mimes [0i0max [OSwIE [40 tw 60 [0a wm [05 mex | 05 wm. | 006 max [006 mex [aosmex | — | — | 02 mux | Remainder ‘naige —[oremar [asda Tas w 70 [02 mux [05 mux [ 00 max [ 006 max | 006mes. | 006mex,| oSmex | — | 02 mux [Remainder musi foiomar[oanme tos wine foxomex [03 mx [0i5mex | 008m | 006 mex. | 00smex | — | 006max | 0am. | Remainder Ati [oseer [03 mux [as w oro] asiee0 [08 mm. [04 mu [ome | ant ans | oof ax joie c| — [0104090 Reneiny Note ® The silicon content shall he hatween 3.5 % and 4.5 % for anodizing. Remarks: The elements not listed in Table 6 are aralyzed only by the purchaser's request. 6661 : 209 H ME AbT @22h9S0 POSEEGH MM BELT I9N3-2025 H SIP+aisSTD-JIS H S202-ENGL 1999 MM 4933608 OSb4729 023 MM 6 H 6202: 1999 4.3 Mechanical properties Mechanical properties shall be as follows. a) Unless otherwise specified, these properties are represented by permanent mould casting reference test pieces or of sand casting reference test pieces as specified b) When the tensile test is carried out according to 6.2, the minimum value of me- chanical properties of test piece shall follow Table 7, Table 8, and Table 9 for permanent mould, and follow Table 10, Table 11, and Table 12 for of sand mould. Table 7 Mechanical properties of permanent mould casting reference test pieces ‘Symbol | Corresponding | Temper Tensile test “nformative) of tp | 160 symbol ‘Tensile strength | Elongation | Brinell hardness Neamt % HBS 10/500 ACiB | Acumen [| T4 390 min. ‘Simin. | approx. 95 AC2A = F 180 min. ‘2min. | approx 75 76 270 min. Imin. | approx 90 ACB = F 150 min, Amin. | approx. 70 Té 240 min, Amin. | approx. 90 ACSA = F 370 min, Simin. | approx. 50 AC4A = F 170 min. Smin. | approx 60 76 240 min. 2min. | approx. 90 AC4B = F 110 min, = approx. 80 76 240 min. = approx. 100 Ac4c | AlsimMeFe | F 150 min, ‘Sin. | approx. 55 TS 170 min, min. | approx. 65 76 230 min, min. | approx. 85 Acap | alsiscums | F 160 min. ~ ‘approx 70 75 1190 min = approx. 75 _ [46 290 min. = approx. 95 ACSA | ALCusNizmg2 | __0 180 min. = approx. 65 76 260 min, = ‘approx. 100 ACTA = F 210 min. min. | approx. 60 ACBA = F 170 min. = approx. 85 TS 190 min. = approx. 90 76 270 min. = approx 110 | AcaB = F 170 min. = approx. 85 TS 190 min. = approx. 90 76 270 min. = approx. 110 AcaC = F 170 min, = ‘approx 85 TS 180 min, = approx. 90 76 270 min. = approx. 110STD-JIS H S202-ENGL 1999 mM 4933608 0564730 345 mm 7 £5202: 1999 Table 7 (concluded) ‘Symbol | Corresponding | Temper ‘Tensile test ‘Gnformative) €type) | TO crate ‘Tensile strength | Blongation | Brinell hardness Nim? * HBS 10/500 ‘ACoA = 75 150 min. = ‘approx. 90 | 7 | sos] =| aes 17 170 min. = approx. 95 acos| — TS Yomi, | — approx 85 Té 210 min. = ‘approx. 120, 77 200 min. = approx 90, Remarks: In the case of AC7A, AC9A, and AC9B, the mechanical prop- erties of test piece taken from the mould shown in Fig. 2 are indicated. Table 8 Mechanical properties of high purity alloy AC4CH permanent mould casting reference test pieces Spatel | Coreapoating | Temper Tea wr iatarmatee acope, | ee eae ‘Tensile strength | Elongation | Brinell hardness Ni =| _HBs 19800 eaGH| Asring [P| so0min | amin | _eppron 85 76 | _s00min | amin_| _sppon.08 | Té_| asomin | min| appro. co Table 9 Mechanical properties of permanent mould casting reference test pieces (specified only in ISO) Symbel_| Temper ‘Tensile test of type Tensile strength | Elongation Niamt * acun | Te 310 mia om, aisimg |_ FP 160 min. 2 min, 76 ’Omin | imio ausiscus | F 150 min imi, ausisces | F 150 min min asiome|__F 370 min 3 min 76 | 20min | 15min F 170 min. 3 min, F 150 min, Sin, F 170 min. 2 min F 170 min Simin Ti | 20min | aminSTD-JIS H S202-ENGL 3999 MM 4933L08 0564731 78) a H.5202: 1999 Table 10 Mechanical properties of sand casting reference test pieces ‘Symbol | Corresponding | Temper | Tensile test (informative) tie | 0 sraiat Tensile strength | Elongation | Brinell hardness Not « HBS 10/500 Acip [acumen | 74 | 20min ‘min. | approx. 90 AGA = F_ | 150min. = approx 70 76 230 min. = approx. 90 AC2B = F 380 min, = “approx. 60 _| Té 190 min = approx 80 ACBA = F 140 min. ‘2min, | approx. 45 AC4A = F 180 min. = approx._45 Té 220 min. = approx 80 ACAB = ([F 140 min, = approx, 80 Té 210 min = ‘approx. 100 ‘Acac | Alsimg@e | F 140 min. 2min. | approx 55 TS 160 mn, = ‘approx _60 Te 210 min. Imin. | approx. _75 ‘Ac4D | ALSisCuIMg | F 150 mi. = approx. 60 TS 110 min. = approx. 65 76 220 min. Imi. | approx 80 ‘ACSA | ALCuaNigmg? [0 150 min. = approx 65 76 220 min, = approx. 90 ACTA = F M0min | 6min. | approx_50 Table 11 Mechanical properties of high purity alloy ACA4CH sand casting reference test pieces ‘Symbol | Corresponding | Temper ‘Tensile test Gnformative) of type | 180 symbol “Tensile strength | Elongation | Brinell herdaess Nmmt | % HBS 10/500 AC4CH F 140 min. min | approx. 50 5 150 min. 2min, | approx. 60 76 230 min. 2min | approx. 75STD-JIS H S5202-ENGL 1959 MM 4933608 0564732 bla am 9 1.5202: 1999 Table 12 Mechanical properties of sand casting reference test pieces (specified only in ISO) ‘Symbol | Temper Tensile txt of type ‘Tensile strength | Elongation ‘Nmnst % accuti | 16 | 20min ‘an, ALSib F 20min | 2min asimg | 76 | 20min min ‘ALsi6Gus |_F 140 min, min aisiecus |_F 140 min = ‘alsi0Me |_F 360min. | 2 min, Te | 220 min. 1 min. asa | F 150 min 3 min alsii2ca |_F 150 min, Tin. ames | F 150 min min alMes | F 160 min, 2 min Ago | Té | 20min min, ‘AvzasMg | Ti | 200min | 9min 5 Shape, dimensions and mass Shape, dimensions, and mass shal] follow drawing or model. The tolerance for dimensions shall follow the designation of purchaser. ‘When no designation of dimensional tolerance by purchaser, apply the specification in JIS B 0403. 6 Tests 6.1 Analytical test Analytical test shall conform to any one of JIS H 1305, JIS H 1806, JIS H 1307, JIS H 1852, JIS H 1353, JIS H 1354, JIS H 1355, JIS H 1856, JIS H 1357, JIS H 1358, JIS H 1359, JIS H 1360, JIS H 1361, JIS H 1362, JIS H 1363, JIS H 1364, and JIS H 1365. The analytical method for elements not specified here shall follow the agreement between the parties concerned with delivery. 6.2 Tensile test 6.2.1 Taking of test sample The test sample which is necessary for preparation of test pieces shall be taken as follows. a) Unless otherwise specified, test sample shall be taken as at least one body per one melting. However, the agreement between the parties concerned with de- livery can permit to take a sample from every several meltings. b) Test sample shall be cast at each mould for casting. ©) The mould from which test sample will be taken shall be made of cast iron for permanent mould, and for sand mould, the material for sample casting shall be principally the same as used for the sand casting.STD.JIS H S202-ENGL 1999 MM 4933608 0564733 554 mm 10 115202: 1999 d) The shape and dimensions of mould to prepare test samples shall be as follows. 1) The shape and dimensions of test piece mould of permanent mould casting specified in Table 1 and Table 2 shall be as shown in Fig. 1 and Fig. 3. In the case of ACTA, AC9A, and AC9B, however, follow Fig. 2. 2) The shape and dimensions of test piece mould of permanent mould casting specified in Table 3 shall be as shown in Fig. 3. 3) The shape and dimensions of test piece mould of sand casting specified in Table 1 and Table 2 shall be as shown in Fig. 4 and Fig. 5. 4) The shape and dimensions of test piece mould of sand casting specified in Table 3 shall be as shown in Fig. 5. 6.2.2 Test piece Test pieces shall be prepared from the test sample specified in 6.2.1, and for permanent mould casting, the test piece prepared from the mould shown. in Fig. 1 or Fig. 3 shall be subjected to the test as it is in casting surface. The test piece taken from Fig. 2 shall be picked up at the location shown in the figure, and finished as No. 4 test piece specified in JIS Z 2201 to be subjected to the test. For sand casting, the test piece taken from the mould specified in Fig. 4 or Fig. 5 shall be subjected to the test as it is in casting surface. 6.2.8 Test methods Test methods shall follow JIS Z 2241. 7 Inspection 7.1 General matters The castings shall conform to the requirements in 4. If the tensile test is specified to be carried out using a test piece which was cut out from the casting itself, it shall follow the agreement between the parties concerned with delivery. In this case, it is preferable that for permanent mould casting the resulted tensile strength is at least 75 % of the values in Table 7, Table 8 and Table 9 and for sand casting the resulted tensile strength is at least 75 % of the values in Table 10, Table 11, and Table 12 (however, in the case of ACTA, AC9A, and ACB, it is at least 65%), and that its elongation value is at least 25 %. 7.2 Analysis sample The sampling methods and general matters for analysis sample shall conform to JIS H 0321. 8 Repair of castings Castings shall not be repaired with such as plugging with metal, welding, brazing, and the likes. When purchaser gives an permission, how- ever, the treatment as repairing at defected spot and checking of leakage may be performed. 9 General matters for delivering The general matters to be decided when or- der is made shall follow the agreement between the parties concerned with delivery. 10 Marking According to the agreement between the parties concerned with de- livery, if necessary, the following items shall be marked on the castings with an ad- equate method.a) >) ° STD-JIS H S202-ENGL 1599 MM 4933608 0564734 490 mm i 1H 5202: 1999 Symbols of classified type or corresponding ISO symbols, and symbols for tem- per or corresponding ISO symbols. Both may be marked. Manufacture number Manufacturer’s name or abbreviationSTD-JIS H 5202-ENGL 1995 MM 4933608 OSb4735 327 mm 12 H 5202: 1999 x Fi eoerd 3803 eouesajex Suysuo pjnour yuaueursed 20y pnoW 1 ‘ShSTD-JTS H S202-ENGL 1999 MM 4933608 OSb473b 263 mm 13 15202: 1999 Unit: mm RS (constant) Fig. 2 Mould for permanent mould casting reference test piece (Applicable to ACTA, AC9A, and AC9B)STD.JIS H 5202-ENGL 1999 mm 4933608 OSb4737 277 i H 5202: 1999 4 (plnour OST) 00014 4809 coussoyor BuNs¥o prnow yuouEUAEd 105 PINOW g ‘BIL p { 0001/» sade, Tae ort te “05 47 — elt a nt I a) w ' E a9 ad unum: 9; 5 wn aSTD-JIS H S202-ENGL 1999 MM 4933608 0564738 036 mw 15 1.5202: 1999, asa}d 3803 eoucseyox Buyyseo puws 105 PINOW F ‘BET wor = ru”STD.JIS H S202-ENGL 2999 mm 493208 0564739 T72 16 HH 5202: 1999 ‘Unit: mm ee 2 A . tlt 44 Aa om “= eZ ‘ WZ GT al a] at ra 2 pd. 40, 30] 3 at ott i he ta | ! —t =See SS Fig. 5 Mould for sand casting reference test piece (ISO mould)STD-UIS H S202-ENGL 3999 Mm 4933608 OSL4740 794 mm 17. 1H 5202: 1999 Attached Table 1 Normative references Standard number Title of standard JIS B 0403 Casting—System of dimensional tolerances and machining allowances JIS H 0821 General rules for inspection of non-ferrous metal materials JIS H 1305 | Method for photoelectric emission spectrochemical analysis of aluminium and aluminium alloy JIS H 1306 —_| Methods for atomic absorption spectrometric analysis of alu- minium and aluminium alloys JIS H 1307 | Methods for inductively coupled plasma emission spectrometric analysis of aluminium and aluminium alloys JIS H 1852 —_| Methods for determination of silicon in aluminium and alu- minium alloys JIS H1353 | Methods for determination of iron in aluminium and alu- minium alloys JIS H1354 | Methods for determination of copper in aluminium and alu- minium alloys JIS H1355 | Methods for determination of manganese in aluminium and aluminium alloys JIS H 1356 | Methods for determination of zinc in aluminium and alu- minium alloy JIS H1357 | Methods for determination of magnesium in aluminium al- loy JIS H1358 | Methods for determination of chromium in aluminium and aluminium alloys JIS H1359 | Methods for determination of titanium in aluminium and alu- minium alloys JIS H 1360 | Methods for determination of nickel in aluminium and alu- minium alloys JIS H1361 —_| Methods for determination of tin in aluminium and aluminium alloys JIS H 1362 | Method for determination of vanadium in aluminium and alu- minium alloys JIS 11363 | Methods for determination of zirconium in aluminium alloy JIS H 1364 | Methods for determination of bismuth and lead in aluminium alloy SIS H1365 | Method for determination of boron in aluminium alloy JIS Z 2201 Test pieces for tensile test for metallic materials JIS Z 2241 Method of tensile test for metallic materialsSTD-JIS H S202-ENGL 2999 mm 4933608 OSL4743 b20 mm Errata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. Errata will be provided upon request, please contact: ‘Standardization Promotion Department, Japanese Standards Association 4.1.24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN TEL. 03-3583-8002 FAX. 03.3583-0462