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J Mater Cycles Waste Manag (2018) 20:421–430

https://doi.org/10.1007/s10163-017-0597-1

ORIGINAL ARTICLE

Centrifugal dewatering of blended sludge from drinking water


treatment plant and wastewater treatment plant
Ailan Yan1,2 · Jun Li1,3 · Liu Liu4 · Ting Ma3 · Jun Liu1 · Yongjiong Ni3 

Received: 19 April 2016 / Accepted: 2 February 2017 / Published online: 16 March 2017
© Springer Japan 2017

Abstract  The blended sludge taken from drinking water of the blended sludge would be landfilling and building
treatment plant (WTP) and wastewater treatment plant material utilization.
(WWTP) for centrifugal dewatering was proposed. Resid-
ual products of polyaluminum chloride and inorganic parti- Keywords  Blended sludge · Alum sludge · Centrifugal
cles in alum sludge from WTP were considered to improve dewatering · Moisture content · 3D-EEM
dewaterability of sewage sludge from WWTP through the
charge neutralization, adsorption bridging, squeezing, and
skeleton builders. The sludge with blend ratio of 1:1 and Introduction
no PAM addition, the specific resistance to filtration was
1.27 × 1013 m/kg, the moisture content was 62% after cen- Municipal wastewater treatment plants produce a large
trifugal dewatering, and more excellent dewatering perfor- amount of sludge which contains more than 98% water,
mance of blended sludge was proved. Scanning electron and the volume of the sewage sludge should be reduced
microscope showed that the surface of blended sludge had before final disposal [1]. However, the dewatering of sew-
more rough and porosity structure than the sewage sludge. age sludge is a major challenge to the wastewater treatment
EDS analysis showed that residual alum and inorganic par- process [2], because of its extreme solids compressibility
ticles existed in blended sludge. 3D-Excitation-emission caused by its highviscosity resulted from highly negative
matrix was used to analyze change of protein-like of sew- chargedsmall particles and large amounts of organic con-
age sludge and blended sludge with dewatering process. tent including extracellular polymers. In the present, the
The results implied that alum sludge acted as chemical sewage sludge is pretreated with kinds of chemical and
conditioner and physical conditioner in blended sludge. A physical conditioners before dewatered [3].
hypothesis was suggested to describe the centrifugal dewa- The role of chemical conditioner is to destroy the
tering process of blended sludge. The final disposal options sludge colloid stability, neutralize the electrical property,
and adsorb bridging. The chemical conditioners include
chloride, polyacrylamide, calcium oxide, and ferric, etc
* Jun Li [4]. Cationic polyacrylamide (CPAM) is one of the com-
tanweilijun@zjut.edu.cn mon used polymer organic chemicals conditioner in sludge
1 dewatering, and it can flocculate the sludge particles and
College of Environment, Zhejiang University of Technology,
No. 18, Chao Wang Road, Hangzhou 310014, China improve the sludge dewatering rate [5]. However, it is more
2 difficult to find the exact PAM dosage in the sludeg dewa-
Zhejiang University of Water Resources and Electric Power,
No. 583, Xue Lin Street, Hangzhou 310018, China tering process for the PAM dosage depends on the sew-
3 age sludge concentration and the sludge colloid property.
College of Civil Engineering and Architecture, Zhejiang
University of Technology, No. 18, Chao Wang Road, Excessive consumption of PAM will increase the cost of
Hangzhou 310014, China sludge treatment, while insufficient amount of PAM will
4
Hangzhou Urban and Rural Construction Design Institute affect the effect of sludge dewatering [6]. Therefore, chemi-
Co., Ltd., No. 22, Gu Jia Fan Road, Hangzhou 310010, China cal conditioning has difficulties to improve the sludge cake

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422 J Mater Cycles Waste Manag (2018) 20:421–430

solids content in the mechanical dewatering, for the sewage mixed with sewage sludge as chemical conditioners and
sludge which is often hindered by blinding of the filter cake physical conditioners through scanning electron micro-
itself and the filtration media [7]. In addition, PAM may scope (SEM), energy dispersive spectrometry (EDS), and
cause secondary contamination. 3D-excitation-emission matrix (3D-EEM); (3) estimate the
Physical conditioners are used as skeleton builders or fil- feasibility of reducing the dewatering conditioners and the
ter aids to reduce the sludge compressibility and improve economy of co-dewatering. The results provide important
the sludge mechanical strength and permeability. During insights for systematically understanding the dewatering
the mechanical dewatering, these physical conditioners mechanism of co-treatment and the technical and economic
can form more permeable rigid lattice to maintain porosity aspects of co-treatment of alum sludge and sewage sludge.
structure [3]. Many inorganic particles can be used as the
skeleton, including fly ash, gypsum, lime, lignite, sawdust,
wheat residue, fiber, rice bran, red mud, struvite stone, sea-
food shell, and humus [8–14]. As a result, all of these inor- Materials and methods
ganic particles could improve sludge dewaterability and the
lowest moisture content can be reduced to 70% [15]. Materials
The polyaluminum chloride (PACl) flocculant is com-
monly used in drinking water treatment plants and large In this experiment, the sewage sludge was taken from the
amount of alum sludge is produced. Therefore, if the alum secondary sedimentation tank of Qige wastewater treatment
sludge is not appropriately disposed, it may cause serious in Hangzhou city. The VSS/SS was approximately 75%, the
environmental problems [16]. Alum sludge contains lots of pH value was 6.8–7.0, and the moisture content was about
inorganic particles and residual aluminum hydroxide [17]. 98.5%, which was stored under room temperature. It was
These inorganic particles will provide a good skeleton and activated sludge and it would be ready for dewatering after
friction and squeeze for crushing the sludge particles acting adding PAM in the wastewater treatment plant (WWTP).
as physical conditioners. Aluminum hydrolysate and the All experiments were carried out in 2 days after sampling.
residual PACl might implement the charge neutralization The alum sludge was from a local drinking water treat-
and adsorption bridging effect acting as chemical condi- ment plant and the moisture content was 64%, which was
tioner [18–20]. Therefore, PAM is also used in the process dewatered in the water treatment plantby machinery. In
of sludge dewatering in the drinking water treatment plant; this work, we did not carry out the alum sludge dewatering
thus, the residual PAM in the alum sludge is also helpful experiment. In the water treatment plant, PACl was used
for sludge dewatering [21]. as the primary coagulant to purifying drinking water, and
Although co-treatment of alum sludge and sewage then the residual PACl and reaction product might deposit
sludge has widely been studied, there has been relatively in thealum sludge. Besides, polyacrylamide (PAM), sur-
little research on the blended sludge dewatering mechanism factants, are widely applied to improve the mechanical
when alum sludge mixed with sewage sludge as chemical dewaterability of the sludge [23]. In this WTP, the dos-
conditioners and physical conditioners, and few of them age of PACl was 27 g/t water and the dosage of PAM was
used 3D-excitation-emission matrix (3D-EEM) to indicate 0.21  g/t water. The finally alum sludge moisture content
the sludge dewatering performance. Compared to other was about 64% and the pH value was about 6.9–7.1. The
analytical methods, the 3D-excitation-emission matrix (3D- alum sludge color was yellowish-brown. The sludge was
EEM) was more convenient. Furthermore, there has few lit- stored under room temperature.
erature to discuss the alum sludge to improve the sewage Inorganic phase may be different in various water treat-
sludge dewaterability with centrifugation process, though ment plants, according to the different drinking water
centrifugal dewatering is one of the common methods in source, such as river water, lake water, groundwater, which
dewatering industry. In the literature [22], the researchers may contain the different inorganic particle. However, in
just discussed the filter press to improve the sewage sludge drinking water treatment, in general, the purifying water
dewaterability with alum sludge, and it did not deal with process is composed of coagulation, sedimentation, filtra-
the centrifugation process. In addition, the special centrif- tion, disinfection, and it needs to add flocculant, such as
ugal tube was designed and made for the experiments, to PACl, aluminum sulfate, ferric chloride, or other chemical
observe the dewatering experimental result more clearly, agents. Therefore, the alum sludge always contains certain
and analyze the dewatering experimental samples more inorganic particles and residual aluminum hydroxide, even
accurately. residual PAM and PAM reaction product after dewatering.
The aim of this work is to: (1) investigate the effect of In this study, we just discussed the river water as drinking
the blended sludge dewaterability with centrifugation pro- water source and it contained lots of inorganic particles,
cess; (2) propose the dewatering mechanism of alum sludge which was helpful for blended sludge dewatered. More

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J Mater Cycles Waste Manag (2018) 20:421–430 423

detailed quantitative analysis might be conducted in the manual operation instruction after dewatering.The main
further research. components of the sludge samples were tested with energy
dispersive spectrometry (EDS) (EDAX, AMETEK) with
Sludge centrifugal dewatering tube condition under an accelerating voltage of 25 kV, tilt: 0.70,
take-off: 33.97, ampT: 102.4, detector type: SUTW-Sap-
Centrifugal dewatering system included the con- phire, resolution: 137.91, the dewatering sludge was sam-
ventional laboratory low-speed centrifuge pled from Part  II, and centrifugal water. To improve the
(350  L × 370  W × 295  Hmm) with the maximum speed observation effect and reduce the difficulty of operation,
5000  r/min and the special centrifugal tube (50  mL). The the sewage sludge for SEM observation was applied with
sludge samples were dewatered by the centrifuge about gold electroplating.
15  min with 2000  rpm. The special centrifugal tube The 3D-excitation-emission matrix (3D-EEM) of clari-
(115  mm × ϕ 30  mm, made in the lab) was divided into fying supernatant in beaker (1  L) and centrifuge liquid
three parts and the dewatering sludge was sampled from obtained from Part  III (Fig.  1) were conducted with F97
Part  II, and centrifugal water was obtained from Part  III luminescence spectrophotometer (Shanghai Lengguang
(Fig. 1). Technology Co. Ltd.). The supernatant was taken from the
original sewage sludge and blended sludge (1 kg/kg of mix-
Analytical methods ing ratio) after stiring for 10 min and standing for 15 min
in the beaker, respectively. PTM voltage was 500  V, the
Sludge dewatering performance emission interval was 1 nm, and the excitation interval was
10 nm. The emission and excitation wavelengths were var-
The specific resistance to filtration (SRF) is an important ied in the between of 200 and 600 nm. The scan speed was
index to reflect the dewatering performance of sludge, and set at 6000 nm/min. The 3D-EEM data were processed by
higher SRF value indicates poorer dewatering performance. origin 8.0.
SRF and moisture content were measured according to the All samples were performed duplicate.
literature [24]. All samples were performed duplicate.

Process and analysis Results and discussion

The alum sludge (64% of moisture content) was added to The specific resistance to filtration of blended sludge
the sewage sludge (5  L) (99% of moisture content) which
was original from the WWTPsecondary sedimentation tank The SRF values of the original sewage sludge and blended
with different dry weight ratio in experiments, and then sewage sludge (1  kg/kg) were showed under the different
stirred for 10  min until blended completely. The 1 kg/kg PAM dose proportions (Fig. 2). It was very obviously found
means 1  kg dry alum sludge and 1  kg dry sewage sludge that two groups SRF value decreased with the increase of
blended together. PAM dosage content. At the beginning, without PAM, the
The different sludge samples surface structure was SRF of the blended sludge and the sewage sludge were
scanned with scanning electron microscope (SEM) (EDAX, 1.27 × 1013 and 3.73 × 1013 m/kg, respectively. Then, under
AMETEK). The SEM samples were performed under the the same PAM dosage, the blended sludge SRF value was

Fig. 1  The device of centrifu- Injection sample


gal experiment

30cm
Part I

Centrifugalsludge

Part II Filter pore + Filter cloth

Rubber band

Part II Part I
Part III
Part III Centrifugal liquid

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424 J Mater Cycles Waste Manag (2018) 20:421–430

4.5 sludge SRF value was down to 0.89 × 1013  m/kg even in


sewage sludge
the absence of PAM by centrifugal dewatering. The result
sewage sludge+1Kg/Kg alum sludge
showed that the alum sludge with the increasing dosage
3.6
could gradually reduce the dosage of PAM and even elimi-
nate the addition of PAM on the dewatering effect. The
SRF ×10 13 ( m / K g )

2.7 result was similar with the literature [16].

The moisture content of blended sludge


1.8 after centrifugal dewatering

0.9
The moisture contents of sludge after centrifugal dewater-
ing were determined to gain a further understanding with
adding alum sludge or PAM dose in the sewage sludge.
0.0 The change of moisture content of dewatered sludge
0 1 2 3 4 5 6
with different PAM dosages was shown in Fig.  4. With-
PAM dosage(g/Kg)
out alum sludge and without PAM, the moisture content of
sewage sludge was 90% after dewatering, and if it was no
Fig. 2  Change of sludge SRF with different dosages of PAM alum sludge, the moisture content of sewage sludge would
decrease after added different proportions of PAM and the
much lower than the other group SRF value. In the sew- lowest moisture content was about 80%. While the moisture
age sludge, with the PAM content increasing to 1.5  g/kg, content of blended sludge (1  kg/kg alum sludge/sewage
the SRF value decreased obviously, but after PAM further sludge) had obviously decreased with different proportions
increased, the effect to reduce the BRFvalue was not obvi- of PAM, and the lowest moisture content was only 62%,
ous.The same SRF trend appeared in the blended sew- which almost nearly meet the landfill disposal requirements
age sludge, after the PAM content increased. This result in China. To some extent, the addition of alum sludge in
showed that the effect of alum sludge addition was more these wage sludge was more favorable for dewatering.
obvious to reduce the SRF value than the effect of PAM. In Fig.  5, as the increasing alum sludge dosage in the
Figure 3 showed the results of SRF after increasing the sewage, the moisture content of blended sludge dropped
alum sludge dosage under the same PAM dosage (1.5 g/kg) obviously from 90 to 58% after centrifugal dewatering.
addition. The SRF of sewage sludge decreased evidently Under the blend ratio of 1 kg/kg of the alum sludge to sew-
as the increasing of alum sludge dosage addition. After the age sludge, the moisture content was about 64%, but the
addition of alum sludge increased to 1 kg/kg, the reducing effect of PAM addition was not obvious. This result indi-
trend of SRFvalue slowed down, and both the SRF values cated that the dewaterability of blended sludge became
were close to the same. When the ratio was 1:2, the blended

100
Moisture content of dewatered sludge(%)

sewage sludge
4.5
swedge sludge sewage sludge+1Kg/Kg alum sludge
swedge sludge+1.5g/Kg PAM 90
3.6

80
SRF×10 (m/Kg)

2.7
13

70
1.8

60
0.9

50
0.0 0 1 2 3 4 5 6
0.0 0.5 1.0 1.5 2.0 2.5 PAM dosage(g/Kg)
alum sludge dosage(g/Kg)
Fig. 4  Change of moisture content of dewatered sludge with different
Fig. 3  Change of sludge SRF with different dosages of alum sludge dosages of PAM

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M o is tu r e c o n te n t o f d e w a te r e d s lu d g e (% ) 100 was PACl in this water treatment plant and there had more
sewage sludge inorganic sand in alum sludge. The elements content dis-
sewage sludge +1.5g/Kg PAM
tribution of blended sewage sludge was shown in Table 1c.
90
After blended with alum sludge, the content of inorganic
particles increased and both Al and Si contents accounted
80 for 24%, which chemical composition was obvious differ-
ent with the original sewage sludge. It suggests that the
chemical interactions of alum sludge and sewage sludge
70 would result in the increasing of inorganic particles in the
blended sewage, which is more helpful for the blended sew-
60 age dewatering.
Inorganic particles could make squeezing and provide
outflow channels, while residual product of PACl had the
50
0.0 0.5 1.0 1.5 2.0 2.5
effect on charge neutralization and adsorption bridging. It
alum sludge dosage(kg/kg)
is inferred that the alum sludge acts as physical conditioner
and chemical conditioner for sludge dewatering. Moreover,
residual PAM is also helpful for sludge dewatering if PAM
Fig. 5  Change of moisture content of dewatered sludge with different
dosages of alum sludge is added alum sludge for dewatering in WTP.

Analysis of protein‑like particles fluorescence


better with the addition of alum sludge and there was no for centrifugal dewatering process
obvious change with the addition of PAM.
In the sewage sludge, the microorganism can produce large
Centrifugal dewatering mechanism of blended sludge amount of extracellular polymeric substances (EPS) and
the proportion of EPS in total organic matter of activated
Improving dewatering of sewage sludge blended with alum sludge is roughly between 50–90% [25]. EPS contains a
sludge large number of aromatic structure and unsaturated fatty
acids with different functional groups which have differ-
The surface structure of the original sewage sludge, alum ent fluorescence [26]. In process of centrifugal dewatering,
sludge, and blended sludge samples was scanned using inorganic particles (sand) in alum sludge would squeeze the
scanning electron microscope (SEM) in Fig. 6. The micro- blended sludge and then the sludge cell would break to pro-
structure of the original sludge sewage was sticky and duce a lot of different functional groups.The different func-
dense shown in Fig.  6a, the surface of alum sludge was tional groups have different fluorescence [27], and then the
patchy shown in Fig. 6b, and the surface of blended sludge different types of EPS peak can be detected by 3D-EEM
had rough and porosity structure shown in Fig.  6c, which fluorescence spectra, such as protein-like particles fluores-
could provide lots of outflow channels for free water when cence and so on [28]. Therefore, their specific fluorescence
the blended sludge was dewatered. properties (protein-like particles) can be used as a standard
In this study, it is difficult to directly detect the concen- to test the extent of cell damage. The protein-like particles
tration of inorganic particles (i.e., Al, Si, O etc.) in sludge fluorescence peak existed in excitation wavelength/emis-
which was helpful for the blended sewage sludge dewater- sion wavelength = 320–400/400–480 nm.
ability. Therefore, energy dispersive spectrometry (EDS) The fluorescence peak results of supernatant and centrif-
was employed to detect the chemical composition of the ugal liquid were shown in Fig. 7a1–a7 and b­ 1–b7 at different
sludge, which could reflect the variation of inorganic par- times on 0, 1, 3, 5, 10, 15, and 20  min, respectively. The
ticles in sludge during the dewatering processes. The ele- fluorescence peaks intensities of the protein-like particles
ments’ content distribution of three kinds of sludge was were shown in Fig. 8.
shown in Table 1: the original sewage sludge, alum sludge, In Fig. 7a1 and ­b1, the fluorescence intensity of protein-
and blended sludge, respectively. Table 1a showed that the like particles insupernatant was different between the sew-
C element had high proportions about 50% in the percent- age sludge and blended sludge. The fluorescence intensity
age of table elements, with small amount of Si element, of supernatant from blended sludge was obvious higher
which meant that the majority content of original sewage than that of sewage sludge. A supplementary experi-
sludge was organic particles.While in Table  1b, the main ment showed there is almost no fluorescence intensity in
amount of element contents was Si and Al and all of them the alum sludge supernatant due to little organic matter
accounted for 33%. It may conclude that the main coagulant in it. According to the increasing of protein-like particles

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Fig. 6  Microstructure of sewage sludge (a), alum sludge (b), blended sludge with ratios of 1  kg/kg (c) (a–c SEM images are from scanning
electron microscopes and the magnification was 2000 and 5000)

in blended sludge supernatant, it was suggested there had sludge which had effect on increase of protein-like fluores-
produced chemical reactions between the alum sludge and cence intensity of supernatant.This process can be consid-
sewage sludge due to the residual products of PACl in alum ered as the chemical conditioning for sludge.

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Table 1  Elements content of Sewage sludge Alum sludge Blended sludge


the sewage sludge (a), alum
sludge (b), and the blended (a) (b) (c)
sludge (c) detected with energy
dispersive spectrum Element Weight% Atomic% Element Weight% Atomic% Element Weight% Atomic%

C 50.11 60.76 C 13.79 21.65 C 26.50 37.88


O 37.53 34.13 O 43.86 51.67 O 40.33 43.25
Mg 0.72 0.44 Mg 1.10 0.86 Mg 0.76 0.54
Al 0.05 0.03 Al 10.76 7.51 Al 8.17 5.19
Si 4.12 2.14 Si 22.45 15.11 Si 16.78 10.28
K 3.29 1.23 K 2.54 1.23 K 3.23 1.42
Ca 1.84 0.67 Ca 0.86 0.41 Ca 1.04 0.45
Fe 2.34 0.61 Fe 4.64 1.56 Fe 3.18 0.98

In Fig.  7a2–a7 and ­b2–b7, with centrifugal process, the sludge to improve the sludge dewatering. Higher fluores-
fluorescence intensity in centrifugal liquid showed the cence intensity of protein-like particles infiltered water
same change trend, and the trend was more obvious in through centrifuge reflected friction and squeeze between
the blended sewage sludge due to the alum sludge. At the inorganic particles and biomass, which likes physical con-
beginning of centrifugal process, both the fluorescence ditioning to improve dewatering.
intensities decreased from 1 to 3  min ­(a2–a3, and ­b2–b3).
The decrease of fluorescence intensity (protein-like parti- Final disposal options of blended sludge
cles) showed that there was bigger gap between the sand
particles and then it is hard to produce frictional interac- The final disposal options of the blended sludge would be
tion, so the main process was filtration function and more landfilling and building material utilization, according to
free water were released. Then from 5 to 10 min (­ a4–a5, and the experiment results. After the centrifugal dewatering,
­b4–b5), the fluorescence intensity in centrifugal liquid was the lowest moisture content was only 58% in the blended
rapidly increased even over the supernatant, it suggested sludge, which met the landfill disposal requirements in
that the addition of alum sludge which contained inorganic China (≤60%). In addition, it can be seen from Table  1
particles provides friction and squeeze for crushing sludge that it also contained large amount inorganic particles in
particles even cell to release lots of protein-like particles the blended sludge, so the blended sludge could be used
through centrifugal press. Finally, the fluorescence inten- for building material utilization. Though the sludge incin-
sity decreased again ­(a6–a7, and ­b6–b7), it may be con- eration and land application of sewage sludge are the two
cluded that there was no space for frictional interaction frequently employed disposed methods, the calorific value
between the sand particles, and less protein-like organic and the contents of nutrient of the blended sludge are very
particles were leaked out. This process is probable a physi- low. Therefore, it was not suitable for incineration and land
cal conditioning for sludge dewatering. application.

Hypothesis for centrifugal dewatering of blended sludge


Conclusions
A schematic model was presented to interpretthe centrifu-
gal dewatering process through addition of alum sludge in The goal of blended the two sludges was to improve the
the sewage sludge. sewage sludge dewaterability and reduce the dewatering
Before the centrifugal dewatering, after the alum sludge conditioners. In this work, alum sludge as recycling waste
blended into sewage sludge, the residual products of PACl material, which contained inorganic particle and residual
acted as chemical conditioning to charge neutralization and PACl and/or PAM, was obvious beneficial to improve
adsorb bridging in the blended sludge to make the sludge sludge dewaterability when it added into sewage sludge.
easier dewatering. Higher fluorescence intensity of protein- The SRF and the moisture content of the blended sludge
like particles in clarifying supernatant from blended sludge were significantly decreased and the lowest moisture con-
proved occurring of chemical conditioning, which reflects tent was only 58% after centrifugal dewatering. The EDS
destruction or solution of biomass. results indicated that addition of alum sludge increased the
In process of centrifugal dewatering, inorganic particles content of residual product of PACl and inorganic particles
(sand) acted as skeleton builders and squeeze the blended in the blended sludge like Al and Si. The high protein-like

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Fig. 7  Protein-like particles
3D-EEM fluorescence spectral
of supernatent and centrifugal
dewatering of the sewage sludge
(a1–a7) and the blended sludge
when blended ratios were
1 kg/kg (b1–b7) (the protein-
like particles fluorescence
peaks are located in excitation
wavelength/emission wave-
length = 320–400/400–480 nm)

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