LAGUI
TAN,JEREMY.
. SHAFTDESI
GN

MACHI
NEDESI
GN (
W 1:
00-
4:00PM) ENGR.D.
A.VI
CENTE

31.
)Theshaf
tinFi
gur
eP12-
9ispartofan aut
oma
mat
icma
machi
ningsyst
em
m.
.Al
lpoweri
s
i
nputt
hroughgearD.GearsC andF 
dri
vetwosepar
atet
oo lf
eeddevi
cesr
equi
ring
5.
0hpeach.TheV-bel
tsheav
eatB requir
es2.
5hpt odriveacool
antpump.The
shaf
trot
atesat220rpm.
m.Al
lgear
sar
espurgear
swi
th20degreesf
ulldept
hteet
h.
UseAI
SI1020col
d-dr
awnst
eelf
ort
heshaf
t.

Figure P12-9:

Sol
uti
on:
 1.Det
ermi
mi
net
herot
ati
onalspeedoft
heshaf
t.

  Based on the problems statement, the shaft rotates at 220 rpm.

rpm.

rev 2 π rad 1 min

  Converting to rad/s, ω=220 min ( 1 rev )( 3600 s )

  ω = 0.3839724 rad/s

  2.Det
ermi
net
hepowerort
het
orquet
obet
ransmi
mi
ttedbyt
heshaf
t.
 

  he ! belt sheave B re"uires 2.# hp $hile the gears at C and F

( )
63000  P
re"uire #.% hp ea&h. 'sing the formula:  ( n , $ith

n(22%rpm

(
63000 2.5 )
  B( 220  ( 715.90909
715.9090909
09 lb-in

63000 5 ( )
  C ( F ( 220  ( 1431.8181
1431.818182
82 lb-in

)&&ording to problem * 1%, gear + re&eives 12.#hp from a pinion

belo$ it.

(
63000 12.5 )
  + (  220  ( 3579.545455 lb-in

 
3.Det
ermi
mi
net
hef
orcest
hatar
eexert
edont
heshaf
t.

  Computing for the for&es at ea&h element:

  Forces on sheave B: 'sing e"uations 12-, 12-, and 12-12

2 T  (
2 715.9090909 )
F0 ( F1-F2 (  D  ( 6  ( 2. lb
F

FB ( 1.#F0 ( 1.#2. ( #.9#3#3#3 lb

o o
B4 B
F ( F sin %  ( #.9#3#3#3sin %  ( 178.9772727 lb orFB4
178.9772727 FB5
178.98 lb
FB5
FB5 ( FB&os %o ( #.9#3#3#3&os %o ( 309.997729
309.9977297
7 lb or
310 lb

Forces on gear C: 'sing e"uations 12-2 and 12-

FB4
2 T  (
2 1431.818182 )
6t(  D  ( 6  ( 476.93939
476.939394
4 lb or 476.94 lb

6r ( 6ttan 7 ( 3.9993tan 2%o ( 173.591643 lb or 173.6

lb
 

Forces on gear D: 'sing e"uations 12-2 and 12-

2 T  (
2 3579.545455 )
6t(  D  ( 12  ( 596.5909092 lb or 596.6 lb

6r ( 6ttan 7 ( #9.#9%9%92tan 2%o ( 217.121333 lb or

FB4
217.12 lb FB5
Forces on gear F: 'sing e"uations 12-2 and 12-

2 T  (
2 1431.818182 )
6t(  D  ( 6  ( 3.9993 lb or 3.93 lb
6r

6r ( 6ttan 7 ( 3.9993tan 2%o ( 1.#913 lb or 1. lb

FF4 ( 3.93sin 3#o 8 1.&os 3#o ( 214.49 lb FF4

FF5 ( 3.93&os 3#o  1.sin 3#o( 460lb 6t

 
FF5

4.So
lvef
oral
lthere
acti
onsonal
lsuppor
tbe
ari
ngsi
neachpl
ane

  For horiontal:

FB4   6 C 6 +

 #  # #

 ;)4   ;<4

  1.9 lb 
lb  3.93 lb #9. lb
lb   213.39 lb  

 #  # #

 ;)4   ;<4
 

=olving for rea&tion at bearings: >? at )( %  

1.9 3.93 #9.1

213.392 ( ;<421

  ;<4( 927.51428
927.5142857
57 lb or 927.51 lb

  Fv(%

  1.9  3.93  #9.  213.39 8

92.#132# ( ;)4

  ;)4 ( 539.495714
539.4957143
3 lb or 540 lb

  1.9 lb
lb   3.93 lb #9. lb
lb   213.39 lb  

 #  # #

#3% lb 92.#1
lb

  1.9 lb 
lb  3.93 lb #9. lb
lb   213.39 lb  

 #  # #
  FB+

 
#3% lb 92.#1

#3% lb

1.%2 lb
Shear force diagram 213.99 lb
%
-11#.92 lb

-12.#2 lb
32#

12%
 

Moment diagram (lb-in)

-1%3.9#

-23.#

For verti&al:
  FB5   6;C

 #  # #

 ;)5   6;+  ;<5

1% lb   1. lb 

lb  3%lb 
3%lb 

 #  # #

Solving for R Ay and REy: ? at )( % 

 ;)5   lb 
21.12 lb  ;<5
1% 1. 3%2 ( ;<521
21.121

  ;<5 ( 514.609523
514.6095238
8 lb or 515 lb

  Fv(%
  1%  1. - 21.12 8 #1#  3% ( ;)5

  ;)5 ( 211.4 lb

 
1% lb   1. lb
lb   3%lb 
3%lb 

FB+  #  # #

 211.3 lb lb 
21.12 lb  #1# lb
 

3#9.92
211.3

=hear diagram lb

- -##.%

-22.2

3.2
131.2
?oment diagram lb-in

-2%.3
-211.

  Cal&ulating the bending moment at point C, the tor"ue on the gear

at the left side C@ and the tor"ue on the right side of the
the gear C;:

141.2
¿
(¿ 2 ¿ )
  ?&(  ( 3428 lb-in
( 3425 ) +¿
2

√ ¿

63000 2.5 ( )
  C@ ( 220  ( 716 lb-in Aetting
lb-in Aetting the hp from B, 2.#hp

  C; ( + -C (#9.#3#3## - 131.112

  C; ( 2147.727273 or 2148 lb

  Cal&ulatin
Cal&ulatingg for the a&tual enduran&e strength =n

  =n( =nCsCr
 

From the design properties of &arbon and allo5 steel table, the tensile strength
and 5ield strength of )= 1%2% &old-dra$n steel: =u( 1 Dsi, = 5( #1Dsi and
from table #., =n( 22Dsi

'sing a reliabilit5 of %.99, the C r ( %.1. he shaft sie should be moderatel5
large, so $e &an assume C =(%.#

  =n( 22%.1%.1 ( 1#.13 Dsi

 √
2
32 N  3   T 
2
 K  ( ( M )
[  ] +[ ' 
 ]
π  4 Sy Sn
  Finding the diameter at the right side of C $ith +( E 1

¿¿ 3

 and let 0(

t for @(.% ;etaining ring groves

t for ;( 2 De5seat proGle

2 2
32 3 2 3428
( )
 √
3 [   2148 ] +[ 15147
( )]
π  4 51000
  +C; ( E 1

¿¿ 3

  D5 = 2.40 in 

D6 = D5 = 2.40 in

 √
2
( )
32 3 3   716
2
(
3 3428 )
[ ] +[ ]
π  4 51000 15147
  +3( E 1

¿¿ 3

  D3 = 2.75 in

  n&rease b5 H ( 1.%2.# ( D4 =

2.98 in

;ing ProGle

(2.#=harp Gllet ?b(   √ 634.2

2 2
634.2 + 1620  ( 19.1# lb
 

 √  √
2 2
32 N   3   T 
2
 K   (( M 
 M ) ( )
32 3 3   716
2
(
2.5 1739.715 )
[  ] +[ ' 
 ] [ ] +[ ]
π  4 Sy Sn π  4 51000 15147
+1 ( +2, +2 ( 1
 ( 1

¿¿ 3
¿¿ 3

D2 = 2.06 in

D1= 2.06 in

!f (   √ 214.99
2 2
214.99 + 459.92 ( #%.9

+(+, + ( √ 2.94
2.94 ( K ) ( V   )) ( N )/ Sn'   ( √ 2.94
2.94 ( 2.5 ) (507.69 ) ( 3) /15147  ( 0.86 in

+ ( 0.86 in

+ ( 0.86 in