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Process Automation
2 - Process automation solutions
Industries
For years, Festo has Product range for process Each year we are keeping Maximum productivity
been developing process automation abreast with the fast pace this is our mission
automation solutions for of technological progress
a broad range of industry Festo process automation by continually expanding Our know-how, our holistic
sectors. By transferring products offer all the the range of products for approach and our love
our experience from one individual levels of the each industry segment. In of detail have made us a
industry to another, we automation pyramid, from addition, the functionality of global leader in automation
take advantage of valuable the operating level to the products has been adapted technology. With over
synergies and create field level. to particular functions of 50 years’ experience
economies of scale. the process technology and in factory and process
Customers worldwide process engineering such automation, we are the
You too can benefit from receive all their components as explosion protection, right partner for you. We are
our worldwide network of from a single source: control corrosion resistant, always able to provide an
know-how, because it technology and remote etc. appropriate solution which
enables us to develop and I/Os, valve terminals, is characterized by security,
implement customized pilot valves, sensors and simplicity, efficiency and
concepts for your system positioners, actuators, competency.
quickly and economically. process and media valves,
compressed air preparation
and pneumatic connection
technology.
Process automation solutions - 3
Giving you a head start: Complete Automation Systems from a Single Source
Master PLC
Ethernet
Fieldbus
Valve terminal
for direct field
connection
Internal bus
expansion
Analogue
input Ball valve
Digital input
Process sensor
Individual
valves Sensor box Linear drive, closed/ Sensor box
open-loop control
Quarter turn Quarter turn actuator
actuator
Gate valve
Butterfly valve Ball valve
4 - Process automation solutions
High visibility
indication makes
Sensor box SRBC identifying the valve
• Weather-tight aluminum housing for position easy from a
distance!
outdoor applications
• Mechanical, inductive or magnetic
switch variants
Alternative
Sensor box SRBG
• Compact design
• Inductive dual sensor
• M12 or terminal port connection
Options
• Corrosion resistant version with
epoxy coating and stainless steel shaft
Direct mounting
to
ISO 5211
Actuated polymer valves for chemical Sanitary and hygienic options for food Ex approved accessories for hazardous
applications processes areas
festo.com/kvzb
Do you need to move your media from A to B with full available pipe diameter for flow? The Festo ball valve units KVZB with a particularly
high flow factor. Design the optimum ball valve units in the shortest possible time. Determine every detail to create the perfect solution
for your needs.
Standard NAMUR valve VSNC-...F8 Single solenoid 3/2 or 5/2 Double solenoid 5/2 or 5/3
• Rotatable seal for 3/2 or 5/2-way function
• Multiple coil voltage options
Manual versions
also available • Excellent price/performance ratio
Options
NAMUR valve VSNC-...FN
• Ex solenoid options for hazardous areas
• Aluminum alloy cover material for
outdoor applications
6 - Process automation solutions
Alternative
Sensor box SRBG
• Compact design
• Inductive dual sensor
• M12 or terminal port connection
Options
Direct mounting
• Corrosion resistant version with
to
epoxy coating and stainless steel shaft ISO 5211
Butterfly valves
Ideal for liquids, gases and solids in applications that
are corrosive, abrasive, water based or require
VZAV VZAF Manual operators
food-grade materials. Can be Normally closed (NC)
also available
or Normally open (NO).
VZAV
• Wide range of resilient seat options to suit
different applications
• Epoxy or polyurethane coated cast iron body • Standard applications • Corrosive/high purity
• Wafer and lugged ANSI connections application
• Stainless steel optional
Process automation solutions - 7
Food grade options for powder handling Valve positioning solutions for flow control Abrasion resistant options for powders and
solids
festo.com/kvza
Do you need a robust valve to control flows in small and large pipes? From the manually operated to the fully automated process valve:
With the configurator for butterfly valve units you will find the right solution. Put together your optimum butterfly valve unit KVZA in
just a few minutes.
Standard NAMUR valve VSNC-...F8 Single solenoid 3/2 or 5/2 Double solenoid 5/2 or 5/3
• Rotatable seal for 3/2 or 5/2-way function
• Multiple coil voltage options
• Excellent price/performance ratio
Options
NAMUR valve VSNC-...FN
• Ex solenoid options for hazardous areas
• Aluminum alloy cover material for
outdoor applications
8 - Process automation solutions
Nickel-plated or stainless
Port pattern to NAMUR steel shaft
VDI/VDE 3845 for mounting
solenoid valves, position Configurable swivel direction (right/
sensors and positioners left) enables the single-acting version
of the DFPD to be configured Fail Open
or Fail Close
Machined grooves
underneath the actuator
allows the detection of
valve stem leakage
Single-acting version utilizes
configurable spring cartridges
to suit a wide range of Standard ISO 5211
operating pressures connection to the
process valve
Quarter turn actuator DFPD - Double and single acting Completely automated process valves from a single supplier
When combined with a sensor box, a pilot valve or positioner,
• Corrosion resistant version with the quarter turn actuator DFPD forms part of a complete
epoxy coating and stainless steel shaft automated process valve assembly.
Extreme temperature environments High corrosion resistance in harsh Compact design for tight installation Find out more:
operating environments spaces www.festo.com/dfpd
Process automation solutions - 9
Sensor box SRBC Sensor box SRBE Sensor box SRBG Limit switch DAPZ...AR
• Weather-tight housing for • Flameproof enclosure • Direct mounting with • Micro switch or inductive
outdoor applications enables installation minimal space required sensor for position sensing
• Mechanical, inductive or without safety barriers • Inductive dual sensor • Integrated solenoid valve
magnetic switch variants • Ex approved for hazardous • Ex version for hazardous actuation
• Clearly visible position area installations areas • IP67 rating for water and
indicator for detection of • NEMA 4/4X • M12 or terminal port dust resistance
current position • IP67 / SIL 2 / CSA connection
• NEMA 4/4X • ASi interface compatible
• IP67 / SIL 2 / CSA • IP67 / CSA / cULus
NAMUR Valves
NAMUR valves are pilot valves for single and double acting quarter turn and linear actuators. They are designed to automate and control
process valves and actuators safely and reliably.
NAMUR valve VSNC NAMUR valve VSNC-Ex Pilot valve VOFD Pilot valve VOFC
• Rotatable seal for 3/2 or 5/2- • Optimized for IP65 and Ex • 3/2-way single, closed, single • 3/2-way, 5/2-way single and
way function coils with protective cap for solenoid double solenoid
• Multiple coil voltage options armature tube exhaust • For outdoor use under • Ematal surface
• Capable of high flow rates • Ex approved harsh ambient conditions treatment offers long
• Extended temperature ranges • Air-recycling feature for 3/2 • Extremely reliable for lasting protection against
• Air-recycling feature for 3/2 configuration to eliminate direct actuated valves, in wear and corrosion
configuration to eliminate internal actuator corrosion particular for emergency • For safety-orientated
internal actuator corrosion • Cover material for outdoor shut-down functions systems up to Safety
applications Integrity SIL 3
10 - Process automation solutions
Positioner - CMSX
The newly optimized positioner CMSX for single and double-acting linear and quarter turn actuators is as economical as it is reliable and
a top performer in its class for non-explosive areas.
Naturally energy-efficient -
Reliable and safe position when it is at a standstill, the
control compressed air consumption of
the valve actuator is zero
Feedback signals as
standard
Positioner for linear and quarter turn actuators CMSX Complete solutions from a single supplier
• Reliable position control When combined with linear or quarter-turn actuators, the CMSX
• Analogue feedback as standard forms part of a complete automated solution.
• Safety positions for opening, closing and holding in
the event of a breakdown
• Set-point value configurable to 0-10V, 0-20mA or
4-20mA
Variants
• Linear input for use with DFPI on applications where
the positioner is required to be remote mounted or
accessible for programming/calibration
• Higher flow rate [130 liters/minute] to allow faster
response time for large actuators
Designed for controlling process Valve positioning solutions for flow High flow version for large actuators Find out more:
valves such as a butterfly valve across control www.festo.com/cmsx
a wide range of industry sectors
Process automation solutions - 11
Linear positioning cylinders DFPI Actuated process valves with linear positioner
• Double-acting The DFPI is highly suitable for the control of slides, knife gate
• ISO 15552 sturdy tie rod design valves, pinch valves, dart valves, penstocks and more. As a
• Suitable for applications requiring solution supplier, we can offer a complete assembly for easy
closed-loop control installation.
Alternatives
• Linear actuator with external
positioner CMSX
Controlled sluice gate for flowrate Control of dart valve for level Control of silo discharge in fertilizer Find out more:
of return sludge at a wastewater regulation in mineral processing processing www.festo.com/dfpi
treatment plant
12 - Process automation solutions
The VZXA angle seat valve offers long service life, a robust design and high flow rate making it ideal for the control of liquids, gaseous,
viscous, contaminated or aggressive media flows.
KEG washing and filling Water cooling systems Shut-off control for glycol used in food Find out more:
production www.festo.com/vzxa
Process automation solutions - 13
The VZQA pneumatic pinch valve is a versatile solution for a wide range of media such as gases, granulates, liquids, syrups and media with
entrained solids, regardless of whether they are abrasive, corrosive or highly viscous.
Solenoid Valves
The 2/2-way solenoid media valves are suitable for neutral gases and liquid media for both factory and process automation. At Festo, you
can find the right valve for your fluid control requirements thanks to our range of solenoid valve options.
• Possible to control high pressures with • Operates without differential pressure at • Diaphragm valve
large nominal diameters up to 90 bar, even in closed media circuits • Brass or stainless steel casting design
• Zero differential pressure required • Valve switches at any pressure from 0 bar • Wide range of coils with a variety of
• Generally suitable for use in all cases • Normally closed function different voltages available.
where the medium can be vented • 3/2-way version available for piloting • Cost effective for media piloted
downstream of the valve process valves applications
• Variety of different voltages available
Valve Terminals
Festo offers the largest and most flexible range of valve terminals. Valve Terminals are completely pre-assembled modules consisting of
pneumatic valves, electrical connection technology and communication network capabilities.
Valve terminal VTUG Valve terminal MPA Valve terminal CPX Valve terminal CPV10-Ex
Modular with
Compact and High performing Ideal for
and expandable remote I/O for
cost-effective explosive areas
series NAMUR signals
• Multi-pin, fieldbus, IO-Link • High perfromance valves in • Extremely modular with up to • Intrinsically safe design for
• Up to 24 valve positions sturdy metal housing 9 modules per terminal use in potentially explosive
• Degree of protection IP40, • With multi-pin plug, ASi, • Compatible with PROFIBUS atmospheres
IP65, IP67 CPI, fieldbus connection and DP, PROFINET, Modbus TCP, • Ideal for very high flow rates
• Multiple different pressure control block DeviceNet and Ethernet/IP in small spaces
zones on one valve terminal • Up to 16 2/2-way or 3/2-way • Integration of valve terminal • Up to 16 x 3/2 way valves per
• Control cabinet optimized valves thanks to two valve and remote I/O on a single valve terminal
version available function in each valve slide platform saves installation • Extremely robust thanks to
• T-Profile (NEMA 4X) space the metal valve design
• Optimized for control
cabinets
Process automation solutions - 15
Air Preparation
A pneumatic system is not complete unless you have considered the right air preparation and accessories.
These components are part of the core range from Festo and are readily available in a range of different variants.
Air preparation MS Air preparation D Filter regulator PCRP Filter regulator LFR-EX
• Simple or complex applications • Basic functions for standard • 316 stainless steel housing • Coated zinc and aluminum
• Individual or pre-assembled applications and internal metal parts body
units • Individual or combination • Sizes 1/4” and 1/2” • Sizes 1/4” and 1/2”
• Integrated functions such as units for complete solution • Available in low temparature • Available in low temparature
safety and energy efficiency • Sizes from 1/8” up to 1” down to -60° C down to -40° C
• Sturdy housing • Aluminum housing and metal • ATEX Zone 1 • ATEX Zone 1
• Easily expandable bowl guards
• Size range from 1/8” up to 2”
• 3 grid sizes MINI, MIDI and
MAXI
• Accessories available
Sensors
Festo caters to all your sensing needs. Our comprehensive portfolio of sensors combines optimum performance and maximum reliability to
ensure smooth and efficient production sequences.
Pressure sensor SPTW Pressure transmitter SPAW Flow sensor SFAW Cylinder sensor CRSMT
Perfect for
Ideal for The easy way to Cylinder sensors
measuring media
pressure and monitor fluids for outdoor
pressures
vacuum sensing use
• Pressure and vacuum sensing • For liquid and gaseous • Measures flow rate, • Suitable for outdoor use and
for gaseous and liquid media media, pressure and vacuum consumption and washdown applications
• High media resistance • 4-digit LED display, with temperature of neutral • Resistant to oils, acids and
• Pneumatic connection G1/4 display options - Bar, MPA, liquid media alkalis
female thread kPA, Psi, Kgf/cm² • The display and the housing • Recommended for use with
• Electrical connection via M12, • Electrical connection 4-pin Plug can be freely rotated Festo cylinders DFPI and
4-Pin M12x1 or 5 pin Plug M12x1 • IO-Link support DSBG
• Accuracy ± 1% FS • Accuracy ± 1% FS • Easy to replace the sensor
• Repeatability ± 0.1% FS • Repeatability ± 0.1% FS and fittings
16 - Process automation solutions
Control Cabinets
Control cabinets from Festo are individually designed and adapted to requirements in process automation. Cabinets provide protection for all
pneumatic and electrical system components across all industry segments.
Provides
Technology mix
protection
from one single
against harsh
source
elements
Options
For hazardous areas with Protection from dust or Integrated control cabinet Stainless steel cabinets Extremely compact
intrinsically safe valve liquids as per protection solution for outdoor use, for hygienic purposes design to protect valve
terminals CPV10-Ex class IP66, especially in ideal for the water/ and mounting in clean terminal controls with
the mining industry wastewater industry rooms connections underneath
• Individually configured
• Adapted to specific requirements in process automation
• Design and sizing included
• Fully tested system
• You receive detailed system documentation:
– Assembly drawings
– Parts list
– Circuit diagrams
– Operating instructions for components
Process automation solutions - 17
The Quick Search Plus Application It's time to take advantage of the tools that save you valuable time
is a must have for your desktop. Fiind the right products easily with built in type code search
It helps you find the right product Select multiple products for comparision of data
and gives you quick access to the Direct connection to engineering tools and online shop
online catalogue. Add products to basket or create your own parts list to export
Direct connection to selection and dimensioning tools
Easy to find suitable accessories and even spare part products
www.festo.com/quicksearch
Online is the most convenient It's time to enjoy the benefits of online ordering
way to purchase products. Our Quick and easy selection of products
Online Shop is faster than ever Create, save and share product baskets and parts lists
before, more reliable and allows Check net prices for all products in your product basket
customer’s to select from a vast Check delivery times and track orders to your door
range of over 30,000 products. View and accept quotations online
Import parts lists using copy and paste functions
www.festo.com/ols
Stars in Automation
The “Stars of Automation” offers It's time to enjoy the Festo quality for a great value
thousands of products including
Ready for delivery in 24 hours from Festo stock
valves, cylinders, service units,
Globally in 13 Regional Service Centers in stock
sensors and accessories. In
our Online catalog, the “Stars 4,000 part numbers
of Automation” are noted with Festo quality at an attractive price
a solid blue star to quickly see
what products are available to
be shipped within 24 hours. www.festo.com/stars
Many solutions can only be It's time to enjoy the benefits of accessing CAD data
envisioned if they can be seen. 2D/3D CAD interfaces for: AutoCAD®; Autodesk® Inventor™;
Whether pneumatic or electrical, CATIA® V5; Creo®; Pro/ENGINEER®; NX™; SOLID EDGE®;
we create a circuit diagram for SolidWorks®
your solution using our EPLAN macros simplify and speed up electrical design
simulation tools. FluidDraw for quickly creating electrical and pneumatic circuit
diagrams
Process Automation Solutions - Complete Portfolio
Field automation components
Operator level
Control level
Controllers
Remote I/O
Electrical terminal CPI Electrical connecting Modular electrical Modular electrical Operator unit
block CAPC terminal CPX terminal CPX-P MMI
Valve terminals
Valve terminal CPV Valve terminal CPV Valve terminal Valve terminal MPA-C Valve terminal VTUG Valve terminal VTUG Valve terminal Valve terminal Motion Terminal
Ex-i for use in Ex zones MPA/MPA-F (Clean Design) optimized for control VTSA/VTSA-F CDVI VTEM
cabinet installation
Field level
Solenoid valves
Pilot valve VSNC Pilot valve VSNC-Ex Pilot valve VOFC Pilot valve VOFD Pilot valve MFH Pilot valve VUVS Directional control Proportional pressure
(NAMUR) (NAMUR) (NAMUR) (NAMUR + thread) valve VUVG regulator VPPX
Sensors and
positioners
Sensor box SRBC Sensor box SRBE Sensor box SRBG Analogue sensor box Positioner for quarter Proximity sensor Pressure sensor SPAW Pressure transmitter Flow sensor SFAB for Flow sensor SFAW for
(flameproof enclosure) (inductive double SRAP turn and linear SME/SMT for gases/liquids SPTW for gases/ compressed air/ fluids
sensor) actuators CMSX liquids nitrogen
Actuators
Quarter turn actuator Quarter turn actuator Quarter turn actuator, Quarter turn actuator Heavy-duty quarter Linear actuator DLP Closed-loop Closed-loop controlled
DFPD DAPS stainless steel with handwheel turn actuator DFPD-HD controlled linear linear actuator to ISO
DAPS-CR DAPS-MW actuator DFPI 15552 DFPI-NB3
Process and
media valves
Modular angle seat Pinch valve VZQA Directly actuated Piloted valve Force pilot operated Pneumatic diaphragm Reverse jet pulse Ball valve Ball valve Butterfly valve
valve VZXA (NO/NC) valve VZWD VZWM/VZWP valve VZWF valve VLX valve VZWE VZBA/VZBM VZBC/VZBD VZAF/VZAV
Accessories
Service units Air dryers Couplings Push-in fittings Plastic tubing Polytet- Pressure booster DPA Compressed air
rafluoroethylene tubing reservoirs
PTFEN
Process valve Customized Automation concepts Application solutions
units (selected systems
examples)
Modular automation
Festo Designer
Studio engineering
design software for
visualisation
Quarter turn actuator DFPD, Customized control
Modul 1
ball valve VZBE, cabinet solution,
pilot valve VSNC, also for ex zones
sensor box SRBC
1.n Modul 2
1.2
1.1
Control of dart valve for level
PLC development
regulation in mineral processing
environment
2.n Modul n
2.2
2.1
n.n
Quarter turn actuator DFPD, Pneumatic operator panel
n.2
ball valve VZBD,
n.1
pilot valve VSNC,
sensor box SRBG
Modular valve
terminal CPX/MPA
Hybrid installation
Modular valve
terminal CPX-P/MPA (centralized/decentralized)
Bottle filling applications
Centralized installation
P
Quarter turn actuator DFPD, Quarter turn actuator DFPD
butterfly valve VZAV, with individual swivel angle t
positioner CMSX and integrated speed
regulation P
Estado de México
Festo Customer Interaction Center Multinational Contact Center Festo Customer Interaction Center
Tel: 1 877 463 3786 01 800 337 8669 1 800 993 3786
Fax: 1 877 393 3786 1 800 963 3786
Email: customer.service.ca@festo.com ventas.mexico@festo.com customer.service.us@festo.com
04.2019
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