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Abstract—Dielectric tests such as high voltage withstand insulation quality of the electrical equipment [4],[5].
test is important to verify whether the electrical devices are in Several voltage shapes are used for different test purposes
reliable working condition or not. This paper presents a novel in the on-site tests. However, the alternating voltages
high voltage dielectric test system up to 160kV AC based on
generated by the on-site testing systems are the most
resonant circuits using the magnetically controllable
inductance. Firstly, the working principle and the design of the important. When an AC voltage is applied to insulation
magnetically controllable inductance are introduced. In materials, the currents drawn by the insulation are mainly
addition, a finite-element model is completed and analyzed to due to capacitance charging, dielectric absorption and
verify the designs of the magnetically controllable inductance. continuous leakage current. The measured current can
Next, resonant circuits and the control scheme of the dielectric clearly reflect the insulation status of the devices. For most
test system are described. Finally, the proposed testing system
electrical devices whose rated voltage is up to 110kV, the
is simulated using PSCAD/EMTDC. The test system can
perform series or parallel resonance AC tests by adjusting the equivalent capacitances are below 10000pF, and the test
inductance in the resonant circuit to meet the various current flowing into the insulators is very small. This means
requirements of the equipment to be examined. Compared with a normal transformer with high rated power is not required
the conventional high-voltage test systems, the proposed test in the dielectric test system. As the core component of the
system has the advantages of compact structure, stable output test system, the transformer is used to output high voltage;
voltage, and strong adaptability of the test method.
but it is not required to output high current so that the
volume of the whole test system can be compact [7].
Index Terms—high-voltage techniques, resonance,
insulation testing, magnetic variables control, EMTDC. However, it is difficult to meet the test requirements when
performing a test on large generators, power transformers,
I. INTRODUCTION cables, or GIS, because these devices generate large
capacitive current which will surpass the power of a normal
High voltage can lead to dielectric deterioration as soon
test system [8-10]. In such circumstances, a resonant test
as the electrical equipment is installed and operational. If the
circuit can solve the problem [11].
deterioration is not checked, the insulators in these devices
may break down during some severe electrical failure, XL
XC
dielectric absorption, and dielectric strength. Among the Circuit
XL
the withstand test voltage, the series resonant circuit can be proposed resonant circuit. The switches can be used to
used [12-18]. If the output voltage of the transformers is transfer the MCI from a series resonant circuit to a parallel
above the withstand test voltage, but the output current is resonant circuit. The circuit of the test system is in series
lower than the requirement, the parallel resonant circuit is resonant when SS1, SS2 are on and SP1, SP2, SP3 are off, or in
suggested [19-25]. The test system mainly consists of four parallel resonant when SS1, SS2 are off and SP1, SP2, SP3 are
parts including a voltage source, a transformer, a resonant on.
inductance and a capacitor voltage transformer. The In most situations, there is no need to control the output
amplitude and the frequency of the voltage source can be frequency in the voltage control source. The test system can
regulated. However, since the resonant inductance is of a output the required voltage by adjusting the boosting
fixed value and the frequency tuning range of the source is transformer and tuning the reactance XL of the MCI. If the
normally limited between 30Hz and 300Hz, the dielectric required current or voltage output is higher, the output
test will not get the required voltage if the equivalent frequency of the voltage control source needs to be
capacitor of the target devices is out of resonant. Therefore, regulated so as to stimulate the voltage generated in the
for different test objects, the parameters of the test system resonant circuit.
must match with each other. Considering that the circuits of In the proposed test system, the transformer and the MCI
the dielectric test system shown in Fig. 1 is also can share a common magnetic circuit that can greatly reduce
unchangeable after the design is complete,it is especially the volume of the whole system.
not convenient when there are lots of devices to be tested A. Measurement circuit
yearly in electrical preventive maintenance.
The output voltage is measured from the capacitor divider.
This paper proposed a resonant circuit based on the
magnetically controllable inductance (MCI). The inductance If C2 C1 , the measured voltage will be,
of the MCI can be regulated smoothly, so that the resonant C1 C
U C2 UX 1 UX (1)
circuits can generate a wide output voltage range with the C1 C2 C C2 C
same voltage control source [26]. Besides, the MCI can In the divider, there is a resistor in parallel with capacitor
work on either series or parallel with the test target by C2 which can eliminate the residual charge after the
simply adding switches in the circuits. By tuning both the measurement is done.
inductance of the MCI and the voltage source in the control r 1/ C2 (2)
system, both the voltage and the current for the test can meet
The time constant of the parallel circuit consists of C2 and
with the due requirements.
The rest of the paper is organized as follows: r is around 1 to 2 seconds.
In section II, the working principle of the proposed B. Series resonant circuit
dielectric test system is introduced. In section III, as the key If the output voltage is below the requirement of the test,
component in the test system, the MCI is fully described. the circuit should be series resonant. When N2XL equals XC,
Section IV describes the control of the MCI inductance and the circuit will output its maximum voltage. The capacitors
the dielectric test system. Finally, a PSCAD/EMTDC model in the measurement circuit can be neglected. The output
is built to simulate the voltage withstand test system. The voltage can be present as,
model is used to verify if the proposed system can be used U X
to meet various test requirements. Section V presents a U X C NU X L NIX L N 1 X L U 2 L (3)
RL RL
conclusion of the work.
where U1 is the output voltage of the source, U2 is the
II. BASIC WORKING PRINCIPLE OF THE PROPOSED secondary voltage of the transformer, and RL is the internal
DIELECTRIC TEST SYSTEM resistor of the MCI.
The value of XL/RL is the quality factor of the MCI. It will
The proposed dielectric test system can be digitally
be easy to get the required test voltage if a larger quality
controlled, and the control system consists of two parts: the
factor of the MCI is chosen. The output voltage will be
voltage control source and the MCI. The rest components of
XL/RL times the secondary voltage of the regulator
the test system are the same as the conventional ones. The
transformer.
proposed dielectric test system based on the MCI is shown
in Fig. 2. C. Parallel resonant circuit
SP1 R SP2
If the output voltage can meet the test requirement, but
Transformer the output current is low, the circuit should be parallel
SS1 SS2
AC 30~300Hz
1:N
resonant. In such circumstances, there will be theoretically
XL
infinite current flowing into the measurement circuit and the
C1
XC
test target. Because there is no inductance in series with the
first winding of the transformer, a small resistor R needs to
SP3
V C2 r
be installed to limit the possible short circuit current.
The total capacitive output current IC is,
I C 2 fC xU (4)
AC 220V
where U is the secondary voltage of the transformer, f is the
Figure 2. Proposed dielectric test system based on MCI
tuning frequency of the voltage control source, and C is the
As shown in Fig.2, several switches are added in the total capacitor value of the test target and the measurement
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circuit. conducted, points a and b are short circuit. The coil voltages
By adjusting the value of XL, if the compensating current between points fb and cf are the same,
IXL/N is close to IC, the current flow in the first winding of N
the transformer will be small so that a large capacity u fb ucf k Em sin t (5)
N
transformer is not needed in the test system. where Emsinωt is the operating voltage of the MCI.
The iron cores and coils are entirely symmetrical. It
III. THE MODEL OF THE MCI means that ube, ued, ufb, ucf have the same voltage value.
As the core component in the proposed system, the MCI The commutation circuits of the MCI when thyristors are
is a specially designed inductor in which the iron cores are conducted are shown in Fig. 4.
deeply saturated during the regulation. The magnetic flux * *
density is usually higher than 1.8T. By controlling the
(N-Nk)/2
* *
(N-Nk)/2
saturation degree of the ferromagnetic material, the
(N-Nk)/2
c
ik1 a ik1
inductance of the MCI can be smoothly regulated. The f e
equivalent circuit of the MCI is shown in Fig. 3.
a c
Cores b d
Air
*
e f *
(N-Nk)/2
(N-Nk)/2
b
ik2 d * ik2
*
(N-Nk)/2
Coils
Virtual
gap (a) T 1 conducted (b) T2 conducted
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saturate can be described as, the smallest virtual gap will soon be driven into saturation.
A And, the analytical method is the same when BH is negative.
Bt1 s1 Bts (6) From equation (8), the magnetic flux density in the iron core
Ab
B can be described as,
As 2
BtsBt 2 (7) A As1 A
Ab B B0 b Bs1 s1
Ab Ab
The value of Bts is usually set to 1.8T for silicon steel (9)
Ab As1 As1
material. 0 H ( 0 H Bts )
Ab
Ab Ab
Because the currents flow in the coils are the same,
As1
according to the Ampere’s circuit law,
l1 l1+l2
As2 H e (l1 l2 ) H1l1 I (10)
Then, He can be rewritten as,
A
B s1 Bts
Ab Ab l
He 1 (11)
0 l1 l2
He
l1+l2 Similarly, when the second virtual gap begins to saturate,
He is given as,
A l A l
B s1 Bts 1 s 2 Bts 2
Ab l1 l2 Ab l1 l2
(a) Virtual gap in the MCI (b) 2D Mesh in FEM software He (12)
Figure 5. Structure of the virtual gap in the iron core 0
Normalize the lengths as Lt1=l1/(l1+l2), Lt2=l2/(l1+l2). By
Take the first virtual gap as an example. According to the
substitute equations (6) and (7) into equation (12), the BH
magnetic flux continuity low, the magnetic flux in the iron
characteristics of the virtual gaps can be written as
cores is,
BAb B0 ( Ab As1 ) Bs1 As1 (8)
0 B B
where B is the magnetic flux density in the iron core, B0 is t1
the magnetic flux density in the air gap, and Bs1 is the B Bt1
Lt1Bt1 B Bt 2
magnetic flux density in the first stage. 0
B B Bt1 Lt1 Bt 2 Lt 2
Dc biased H e f ( B) B Bt 2 (13)
magnetic flux μ0 0
B Bt1
Full saturation Bs1 Lt1 Bt 2 B Bt1
saturation
μ0 H 0
Bts B B L B L
No saturation t1 t1 t2 t2
B Bt 2
0
H
From equation (13), the BH characteristics of the virtual
gaps can be obtained.
Output Current
C. The output current of the MCI
As the key component of the dielectric test system, the
Figure 6. BH characteristics when iron cores are in Deep saturation
MCI will output current which contains several harmonics
The BH characteristics when iron cores are in deep components. Since THD of the output current seriously
saturation is shown in Fig. 6. Since Bts value is the magnetic affects the regulation accuracy of the MCI inductance, the
density when the silicon steel material is saturated, the BH circuit may not achieve resonance if there are excessive
behavior is quite different from that in the normal harmonics. So it is required that the THD of the output
transformer cores. The slope of the line nearly equals the should be optimized
magnetic permeability value of the air μ0. Thus, the relative The magnetic flux densities in the right and left iron cores
value of H is much higher. are B1 and B2, respectively. They will be biased in the
As shown in Fig. 6, the magnetic flux in the iron cores opposite directions when there are DC currents in the coils.
can reflect the output current by mapping based on the Define the DC bias magnetic flux density as Bd, B1 and B2
simplified liner function of the BH characteristics. If there is can be described as,
no DC current in the coils, the output current equals zero. B1 (t ) Bd B1
(14)
When DC current increases as the firing angle changes, the B2 (t ) Bd B2
output current begins to increase. However, the output
To describe the saturation degree quantitatively, β1 and β2
current is a non-sinusoidal wave which contains harmonics.
are introduced. They represent the saturation degrees of the
It will become a sinusoidal wave completely until the
first and the second virtual gaps in a power frequency. The
ferromagnetic material is fully saturated.
definition is shown in Fig. 7.
Therefore, when there are any DC currents in the coils,
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When Bd=0, the virtual gaps are not saturated, β1 and β2 dB1 dB2
are given by e Em sin t NAb ( dt dt )
1 0
B Bt1 (15) E R i N A ( dB1 dB2 )
2 0 k k k k b
dt dt
Ni N k ik l H e1 (21)
Ni N k ik l H e 2
H f (B )
e1 1
H e 2 f ( B2 )
In equation (21), via FFT analysis, the magnetic flux
density B1 and B2 can be expressed as,
n
b 4kB(4 k ) m cos(2kt 2 k )
When the virtual gaps are both saturated, k k 1
S = 2, Lt1 = 0.5
As2 value is between the values of As1 and Ab, in equation 0.05
B1 and B2 are the magnetic flux density in the left and 0.03
right iron cores. From the simplified electrical circuit, the 0.02
0 1 2 3 4 5 6 7
β1 (rad)
Figure 8. THD of the output current versus the saturation degree of the
smallest virtual gap
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values. The optimal maximum THD value (blue line) is main core can be derived. The result is listed in Table. I.
3.6% when S=1.9 and Lt1=0.37. TABLE I. THE EQUALIZED BH CHARACTERISTIC OF THE IRON CORES
Point Current (%) Voltage (p.u.)
1 0 0
IV. SIMULATION OF THE DIELECTRIC TEST SYSTEM 2 0.1 1
The proposed voltage withstand test system is a compact 3 33 1.9
4 143 3
structure that can be manufactured by combining the MCI 5 243 4
and the transformer together using the same magnetic flux
path. It means that both the MCI and the transformer can use The primary voltage and secondary voltage of the 10kVA
the same iron cores. Since the rated power of the UMEC transformers are both 220V, which is half of the
transformer (80kVA) is much larger than the MCI (10kVA), source voltage of the utility voltage. The output current of
the volume and weight of the whole test device are mainly the MCI is shown in Fig. 11. The highest RMS value of the
determined by the transformer. output current is 21.76 A. It means that the inductance of the
The control strategy is simple. At fixed frequency 50Hz, MCI can be smoothly regulated from a high inductive
the generated voltage can be regulated by controlling only reactance to as small as 20.22Ω at 50Hz (64mH).
the inductance of the MCI. Otherwise, if the output voltage
or current cannot meet the test requirements during the
regulation, it is necessary to tune the frequency of the test
respectively. Figure 11. Output current and the RMS value of the MCI
The commutation circuits of the MCI shown in Fig.4
indicate that the two thyristors work as a full rectifier. Thus, The magnetic flux waveforms are shown in Fig.12 when
the rectifier can be simplified as a controllable DC-bias the MCI outputs the rated current.
source, Ek.
i B1 ik
R Rk
N Nk
e 2 2 Ek
Nk
N
2 2
Figure 12. The flux waveforms of the UMEC transformers
B2
Figure 9. The simplified electrical circuit of the MCI The results agree with the theoretical analysis shown in
Fig. 6. The FEM analysis of the MCI in a power period is
From Fig. 9, the simulation circuit of the MCI can be shown in Fig. 13 when the left or right core is saturated.
easily modeled by using two saturable transformers. The
UMEC transformers model is needed to simulate the
saturation behavior of the MCI in PSCAD/EMTDC. The
controllable source Ek can be equally modeled using 4
thyristors instead of two. The model of the MCI is shown in
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Current (A)
For specified inductance of the MCI, the output current
can be calculated using Ohm’s law. However, the firing
angle of the thyristors versus the output current is nonlinear.
The relationship can be obtained by the test shown in Table
II. The output current has good linear performance when the
firing angle is between 40 and 140 degrees.
TABLE II. THE OUTPUT CURRENTS WHEN FIRING ANGLES ARE DIFFERENT Voltage (V)
Point Current (A) Firing Angle (°) Figure 16. VI characteristics of the voltage withstand system without test
1 0 180 objects
2 0.5 160
3 2.47 140 Simulation waveforms of the proposed voltage withstand
4 6.99 120 system is shown in Fig. 17 when series resonant happens.
5 12.01 100
6 16.32 80
The inductance the MCI deceases from 8H to 95mH at the
7 19.06 60 time 0.3 second.
8 20.89 40
160.67kV RMS
9 21.75 20 103.22kV RMS
10 21.76 0
Secondary Voltage (kV)
Via Table. II, the pulses to trig the thyristors can be got
and turn into time delay signals which are used in the time- 21.65kV RMS
MCI
Time (s)
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the source decreases from 242A to 50A. The source voltage Transactions on Magnetics, vol. 51, no. 11, pp. 1-4, Nov. 2015, Art
no. 1700204. doi:10.1109/TMAG.2015.2449336
is only 225V (peak value) when the voltage is 80kV in the [12] L. Dong, J. Kong, J. Feng, and Y. Zhang, "Sub synchronous
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