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Journal of Colloid and Interface Science 589 (2021) 65–76

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Journal of Colloid and Interface Science


journal homepage: www.elsevier.com/locate/jcis

Regular Article

Interplay between interfacial behaviour, cell structure and shear enables


biphasic lipid extraction from whole diatom cells (Navicula sp.)
Bhagya Yatipanthalawa a, Wu Li b, David R.A. Hill a, Zlatan Trifunovic c, Muthupandian Ashokkumar b,
Peter J. Scales a, Gregory J.O. Martin a,⇑
a
Algal Processing Group, Department of Chemical Engineering, The University of Melbourne, Parkville, Victoria 3010, Australia
b
Sonochemistry Group, School of Chemistry, The University of Melbourne, Parkville, Melbourne, Victoria 3010, Australia
c
Advanced Microscopy Facility, Bio21 Molecular Science and Biotechnology Institute, University of Melbourne, Victoria 3010, Australia

g r a p h i c a l a b s t r a c t

a r t i c l e i n f o a b s t r a c t

Article history: Hypothesis: Bacillariophyceae (i.e., diatoms) are an important class of algae with potential use in the pro-
Received 15 September 2020 duction of proteins and lipids including long-chain x-3 polyunsaturated fatty acids. Biphasic extraction
Revised 25 November 2020 of microalgae lipids using water-immiscible solvents such as hexane, can avoid the excessive energy
Accepted 17 December 2020
required to distil solvents from water, but generally requires energy-intensive rupture of the cells. The
Available online 21 December 2020
unique cell structure and surface chemistry of diatoms compared to other microalgae species might allow
biphasic lipid extraction without prior cell rupture.
Keywords:
Experiments: The kinetics of biphasic lipid extraction from intact Navicula sp. cells was investigated dur-
Algae lipid extraction
Extracellular polymeric substances
ing low-shear and high-shear mixing, and with prior or simultaneous application of ultrasound (20 kHz at
Cell structure 0.57 W/mL). Dynamic interfacial tension measurements and electron microscopic analysis were used to
Diatoms investigate lipid extraction in relation to interfacial behaviour and cell structure.
Navicula sp. Results: High yields (>80%) of intracellular lipids were extracted from intact cells over the course of hours
Interfacial behaviour upon low-shear contacting with hexane. The cells associated with and stabilised the hexane-water inter-
Ultrasonication face, allowing hexane to infiltrate pores in the frustule component of the cell walls and access the intra-
cellular lipids. It was shown that mucilaginous extracellular polymeric substances (EPS) bound to the cell

⇑ Corresponding author.
E-mail addresses: byatipanthal@student.unimelb.edu.au (B. Yatipanthalawa), wu.li@unimelb.edu.au (W. Li), david.hill@unimelb.edu.au (D.R.A. Hill), zlatan@unimelb.edu.
au (Z. Trifunovic), masho@unimelb.edu.au (M. Ashokkumar), peterjs@unimelb.edu.au (P.J. Scales), gjmartin@unimelb.edu.au (G.J.O. Martin).

https://doi.org/10.1016/j.jcis.2020.12.056
0021-9797/Ó 2020 Elsevier Inc. All rights reserved.
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

walls acted as a barrier to solvent penetration into the cells. This EPS could be removed by prior ultrason-
ication. Biphasic extraction was greatly accelerated by shear applied by rotor-stator mixing or ultrasound.
High-shear could remove mucilaginous EPS from the cell surfaces to facilitate direct contact of the cell
surface with hexane and produced smaller emulsion droplets with increased surface area. The combina-
tion of high-shear in the presence of hexane resulted in the in-situ rupture of the cells, which greatly
accelerated lipid extraction and allowed high yields of neutral lipid (>95%) to be recovered from freshly
harvested cells within less than 5 min. The study demonstrated the ability of shear to enable simultane-
ous cell rupture and lipid extraction from a diatom alga based on its cell structure and interfacial
behaviour.
Ó 2020 Elsevier Inc. All rights reserved.

1. Introduction showed that it was possible to rupture pre-permeabilised cells of


a cell wall-deficient mutant of Chlamydomonas reinhardtii during
Microalgae includes photosynthetic microorganisms that can biphasic extraction with hexane. In addition, Kwak, et al. [16]
yield valuable products including lipids, proteins, carbohydrates, demonstrated the possibility of high-shear assisted simultaneous
and high-value metabolites such as long-chain polyunsaturated cell disruption and lipid extraction from cell wall deficient Auran-
fatty acids, vitamins and carotenoids [1]. The ability of some tiochytrium sp. However, cell wall deficient mutants are not indus-
microalgal species to accumulate high amounts of triacylglyceride trially applicable. Rupturing robust, industrially relevant algae
(TAG) lipids makes them a promising alternative feedstock for the such as Chlorella and Nannochloropsis that possess strong, contigu-
production of food oils and fuels, including biodiesel [2]. Extraction ous cellulosic cell walls, presents a more significant challenge.
of microalgal lipids, which are present in cell membranes and as Instead, it would be preferable to find an alga that is robust with
lipid bodies inside the cells, is a crucial and challenging process respect to large-scale cultivation, but can also be ruptured during
[3]. Although lipids can be readily extracted at high yields from lipid extraction. It was hypothesised here that diatoms such as
thermally dried microalgal biomass, drying consumes very large Navicula could be worth investigating, as they have a fundamen-
amounts of energy [4]. Therefore, energy-efficient recovery of algal tally different cell wall structure that may make them more readily
lipids relies on extraction from concentrated wet algal slurries [5]. ruptured during biphasic extraction. Bacillariophyceae (i.e. dia-
Both polar and non-polar solvents can be used to extract lipids toms) are an important class of algae that have potential as feed-
from wet microalgal biomass, which are selective for polar mem- stocks for biorefineries due to their high growth rates, ability to
brane lipids and TAGs, respectively [6]. Polar solvents such as accumulate TAG, and to produce long-chain x-3 polyunsaturated
methanol, ethanol and propanol are water-miscible and can indi- fatty acids [17–19]. Rather than having a true cell wall, diatom cells
vidually or in certain combinations with non-polar solvents and are protected by so-called frustules that are made of amorphous
water form a monophasic extraction system. In a monophasic sys- silica and comprising of two separate valves [20]. Although these
tem, the solvent can permeate through algal cell walls and dissolve silicon frustules are themselves very hard, breaking them apart
the intracellular lipids, which can then diffuse out via a concentra- to rupture diatom cells has been observed to be easier than ruptur-
tion gradient [7]. However, the use of polar solvents is not pre- ing other microalgae surrounded by cellulosic cell walls, such as
ferred at an industrial scale as the recovery of these solvents for Chlorella or Nannochloropsis [9,21,22].
reuse requires energy-intensive distillation to separate the Studies of lipid extraction from diatoms such as Phaeodactylum
water-miscible solvent from the water. This effectively cancels tricornutum and Chaetoceros calcitrans have been mostly limited to
out the benefits of extracting lipids from wet slurries instead of those involving dried biomass [23–26] or monophasic wet extrac-
dried biomass [3,5]. Water immiscible solvents such as hexane tion using water-miscible solvents [27–29]. However as previously
form liquid-liquid biphasic systems in the presence of water, and mentioned, the use of dried biomass or water-miscible solvents is
are therefore preferable, as the lipid-rich solvent can be physically not energy efficient. Of more relevance here, is the study by Horst,
separated (e.g. by centrifugation) from the water in the slurry, et al. [30], in which the authors investigated enzymatic (papain)
thereby avoiding thermal evaporation of water. cell disruption of the diatom P. tricornutum as an alternative to
In such a biphasic system, the solvent and aqueous slurry need mechanical cell disruption for enabling biphasic lipid extraction
to be mixed so that the solvent phase can contact the lipids. With using heptane. The study showed that papain could rupture the
the exception of a few algae such as Botryococcus braunii that cells by enabling the separation of the two halves of the diatom.
excrete extracellular hydrocarbons [8], the lipids of interest are Importantly, the study also found that prior cell disruption was
protected within cell walls that must be broken apart to allow necessary to obtain high lipid yields using biphasic extraction
the lipid droplets to coalesce into the extracellular hexane droplets. [30], consistent with studies on other algae [13]. However, the
For algae with strong cell walls, such as Chlorella sp. and Nan- extraction process was performed without intensive mixing and
nochloropsis sp. [9–11], it has been shown that the cells must be was limited to 1 h. The possibility of rupturing diatoms by applying
disrupted prior to undertaking biphasic lipid extraction [7,12,13]. shear during lipid extraction is yet to be investigated.
As these strong cells need intense mechanical stresses to be rup- The role of shear, while clearly important to biphasic extraction
tured, cell rupture has not been found to occur under the mixing kinetics, is not fully understood. In particular, the effect of shear on
conditions used during extraction, necessitating upstream cell dis- the kinetics of biphasic lipid extraction from algae with different
ruption using physical or chemical methods such as high-pressure cell wall structures, such as diatoms, warrants further investiga-
homogenisation, ultrasonication and chemical hydrolysis [3,9,14]. tion. Increased shear can enhance emulsification, thereby increas-
It is now generally agreed that algal cells must be ruptured prior ing the interfacial area between a water-immiscible solvent and an
to performing biphasic lipid extraction. However, if it was possible aqueous algal slurry to accelerate extraction, while potentially
to simultaneously rupture cells during biphasic lipid extraction, making downstream recovery of the solvent (e.g. by centrifuga-
this could increase the overall energy-efficiency of lipid recovery tion) more difficult [12]. Shear also exerts mechanical stresses,
and reduce the number of process steps. Bensalem, et al. [15] which if strong enough in relation to the mechanical properties

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B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

of the cells, can result in cell rupture [9,10], albeit under very solids concentration of the harvested biomass was determined by
intense shear conditions for most algal species. measuring the dry weight of the biomass after oven drying over-
There are various means of producing shear during extraction, night at 60 °C. The effect of salt content was accounted for in the
including conventional impeller-type devices such as rotor-stator dry weight calculation by assuming the amount of water evapo-
mixers [31]. Alternatively, high-intensity, low-frequency power rated by drying had left behind salts accounting for 3% of its
ultrasound can be used to generate much higher levels of shear weight. Slurries at different concentrations were obtained by dilut-
comparable to high-pressure homogenisation, via acoustic cavita- ing the harvested biomass with 3% artificial sea water (Coral Pro
tion resulting from pressure fluctuations in the fluid [32]. Power Salt, Red Sea Fish Pharm LTD, Israel).
ultrasound is well-known to enhance mass transfer and accelerate
extraction of lipids, proteins and polysaccharides from various 2.2. Total lipid extraction and fractionation
plant materials [33]. It has also been shown that the extreme shear
generated by ultrasound can be sufficient to rupture microalgae Total lipids were extracted in triplicate using a previously
with strong cellulosic cell walls, such as Nannochloropsis [14]. described [6] modified Bligh and Dyer method in which chloroform
The ability of ultrasound to both rupture algal cells and to enhance (99.8% AR, RCI Labscan, Chem Supply, SA, Australia) and methanol
mass transfer during extraction, provides an opportunity for apply- (99.9% HPLC, Fisher Scientific, Ottawa, Canada) were used as the
ing ultrasound to perform simultaneous cell rupture and biphasic extracting solvents. The extracted lipids were dried under a nitro-
lipid extraction. As discussed above, this could be particularly gen stream at 40 °C using a dri-block heater (Techne Sample Con-
promising for algae such as diatoms including Navicula sp. that centrator, model DB-3D Dri-Block, Bibby Scientific Limited, Stone,
have weaker cell wall structures than Nannochloropsis or Chlorella UK). The collected lipids were weighed and then resuspended in
[9]. In addition, diatom frustules are hard, non-deformable parti- chloroform-methanol (1:2) for subsequent fractionation of the
cles, that may be abrasive and damaging to industrial cell rupture neutral lipids from the phospho- and glycolipid fractions using
equipment such as high-pressure homogenisers, potentially limit- solid-phase extraction (SPE) as previously described in Olmstead,
ing their ability to be ruptured prior to lipid extraction. et al. [6]. The neutral lipid fraction was found to be 84 ± 1%, which
In order to design an effective simultaneous cell rupture and was used to determine the neutral lipid extraction yield.
lipid extraction process, it is important to understand the influence
of shear on both cell structure and the mechanics of biphasic lipid 2.3. Biphasic lipid extraction under different mixing conditions
extraction. It is also important to consider physicochemical inter-
actions between the algae and the solvent droplets in relation to The effect of shear flow on biphasic lipid extraction kinetics
shear and emulsification. For example, it has been shown that rup- from Navicula sp. was examined via three different mixing meth-
tured cell wall fragments of Nannochoropsis are surface active, ods: low-shear mixing, rotor stator mixing, and ultrasonication.
thereby affecting the emulsion properties during and after biphasic For all methods, a 1:1 vol ratio of n-hexane (95% HPLC, RCI Labscan,
lipid extraction [34]. However, the interfacial behaviour of diatoms Chem Supply, SA, Australia) and algae suspension was used by
during biphasic extraction has yet to be considered. mixing 10 mL samples of 2.1% solids algae suspension with
In this study, slurries of unruptured Navicula sp. cells were sub- 10 mL of n-hexane in 50 mL conical centrifugal tubes. The extrac-
jected to different levels of shear (generated by gentle mixing, tion was continued until the difference in two consecutive concen-
high-shear rotor-stator mixing, and power ultrasound) in the pres- trations was minimal.
ence and absence of hexane. Navicula sp. was selected as a repre- Extraction under low-shear mixing was conducted by rotating
sentative pennate diatom with important cell structural features at 8 rpm using a rotator (Labquake, Barnstead International, Iowa,
(i.e. silica frustules) common amongst other Bacillariophyceae USA). The extraction temperature was maintained at 24 ± 1 °C by
but lacking in the more commonly studied P. tricornutum. The per- placing the mixer in an incubator (Unimax 1010 & Incubator 1000,
formance and kinetics of biphasic lipid extraction were investi- Heidolph Instruments, Germany). The maximum power intensity
gated in relation to shear and cell structure. Novel mechanisms required by this mixing regime was previously estimated to be
are revealed and explained in relation to the distinct physicochem- 0.002 W/mL [36].
ical properties of the Navicula sp. cells. The study was aimed at pro- To apply more shear during extraction, a high-shear rotor-stator
viding new insights into biphasic lipid extraction from diatoms and mixer (Ultraturrax, IKA Labortechnik) was applied to the extraction
to investigate the potential of simultaneously rupturing algae cells mixture at a rotational speed of 6500 rpm. The sample containers
and extracting lipids. were immersed in a water bath maintained at 24 ± 2 °C throughout
the process. The power consumption of the rotor-stator unit was
found to be 0.95 W/mL using an attached power meter.
2. Materials and methods Ultrasonication was applied to investigate the effect of intense
shear on biphasic lipid extraction. A high-intensity low-frequency
2.1. Microalgae cultivation and harvest ultrasonic transducer (Branson Sonifier operating at 20 kHz) with
a micro-tip horn of 3 mm diameter was used. The tip of the horn
The diatom Navicula sp., isolated from Wimmera River at was positioned at the hexane-biomass interface for efficient mix-
Jeparit, Victoria, Australia by Anne and Bob Hill, was isolated into ing. The temperature of samples was maintained by a water bath
a modified f medium with added silica as previously described at 24 ± 2 °C. The power intensity was determined to be 0.57 W/mL.
[6,22]. Cultures were grown as described by Law, et al. [34] in 15
L carboys at room temperature (22 ± 2 °C) under a light: dark cycle 2.4. Quantification of lipid extraction kinetics
of 14:10 h with air continuously delivered via air stones. The cul-
tures were harvested after a 10-day growth period by centrifuga- Lipid extraction kinetics were investigated by measuring the
tion using a disk stack centrifuge (Separator OTC 2-02-137, GEA yield of extracted lipids in 1.5 mL samples taken at different time
Westfalia, Italy) at 10,000 rpm. It was confirmed that centrifuga- intervals depending on the total extraction time of the mixing
tion did not rupture the cells (Fig. S1). The nitrogen content in method. These samples were centrifuged at 2330 g for 10 min
the medium was measured during the growth cycle using a com- (Allegra X-30R, fixed-angle rotor F0685, Beckman Coulter, Victoria,
mercial APIÒ nitrate test kit [35]. The harvested cells were nitrogen Australia) to recover the lipid-rich hexane layer from the extrac-
deprived for the final 4 days of the 10-day cultivation period. The tion mixture. The pellets were resuspended in fresh hexane up to
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B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

1.5 mL, and the resulting material was added back to the extraction 2.7. Interfacial tension measurement
vessels to keep the volume constant over the experiment. The
lipid-rich hexane supernatant layer was then diluted with fresh To probe the interfacial behaviour of algal cells during lipid
n-hexane. The amount of lipid extracted in each time-course sam- extraction using hexane, a pendant drop tensiometer (OCA20, Dat-
ple was quantified by measuring the absorbance at 450 nm using a aphysics, Germany) was used to determine the interfacial tension
UV–Vis spectrophotometer (Cary 3E UV–Vis absorbance spec- between the aqueous phase (microalgae suspension) and the
trophotometer, Agilent Technologies, Mulgrave, VIC, Australia). organic phase (n-hexane). These measurements were performed
Absorbance between 400 nm and 800 nm was measured at 5 nm under quiescent conditions to focus on the surface chemistry of
increments and 450 nm (chlorophyll a) was selected as the wave- the system. Prior to measurement, the solids concentration of the
length that best matched the lipid response curve over the relevant microalgae slurry was reduced to 0.1% using seawater medium.
concentration range. A calibration curve was plotted based on At such solids concentrations, the kinetics of interfacial behaviour
absorbance at 450 nm using known concentrations of hexane- of Navicula sp. cells could be probed based on the dynamic interfa-
extracted lipids redissolved in 95% n-hexane as the baseline sol- cial tension (DIFT) [34,40].
vent. This curve was used to convert the absorbance to the concen- For these measurements, a 10 mm  10 mm solvent-resistant
tration of lipids. cuvette was used to contain the n-hexane and a PTFE cuvette stop-
per with a centre hole was used to minimise solvent evaporation
while allowing the pendant drop needle to pass through. A drop
2.5. Scanning electron microscopy
of the aqueous phase was produced using a gas-tight glass syringe
with a stainless steel Luer lock needle (22 gauge, outer diameter
Scanning electron microscopy (SEM) was used to image Navic-
0.72 mm) [34]. Images of the droplets were captured using an inte-
ula sp. cells to reveal morphological changes and cell rupture
grated camera unit and the interfacial tension was calculated
resulting from hexane contact and shear assisted mixing. Diced
within the instrument software using the Young-Laplace equation.
silicon wafers (13 mm by 13 mm) were coated with 0.1% (v/v)
Data acquisition was done manually for the first 30 s and then
polyethyleneimine (PEI) (branched average molecular
switched to automatic data acquisition at a rate of 10 points/min.
weight ~25,000 g/mol as measured by light scattering, Sigma
Aldrich, NSW, Australia) by placing a drop of PEI on the wafer
and drying under a flame. The wafers were cooled back to room 2.8. Ultrasound assisted EPS removal
temperature and the cell suspensions (200 lL) were incubated
on the PEI-coated silicon wafers for 1 h. The excess cell suspension Navicula sp. is known to possess a significant amount of EPS
was drained, and the wafers were immersed in 2.5% glutaralde- [41], which could influence the lipid extraction process. To investi-
hyde in Phosphate buffered saline (PBS) for 1 h to crosslink the gate the possible role of EPS on lipid extraction, ultrasonication
PEI film. The silicon wafers were then rinsed three times in fresh was applied in the absence of hexane as a means of physically
PBS for 10 min each before dehydrating them sequentially in removing EPS prior to lipid extraction. For this, 20 mL of cell sus-
increasing concentrations of 10, 30, 50, 70, 90 and 100% of ethanol pensions having 1.5% solid concentration were prepared and ultra-
in water (10 min for each step). The wafers were dried in a critical sonicated in 50 mL conical centrifugal tubes for 5 s, 30 s and 60 s
point dryer (Balzers CPD030 Liechtenstein, Germany). The cells on time intervals using the same high-intensity ultrasonic set-up
the silicon wafers were imaged with a scanning electron micro- described earlier. EPS rich supernatant was removed by centrifug-
scope (FEI Teneo volumescope) at a voltage of 5 kV and a current ing the slurry at 3920 g for 10 min, then pipetting out the EPS-rich
of 25 pA. supernatant. The EPS-reduced algae suspension was prepared by
re-diluting the centrifuged algae pellet with 3% saltwater to reach
the same total liquid volume (i.e., 20 mL).
2.6. Transmission electron microscopy

2.9. Experimental reproducibility


Samples of Navicula sp. that had been subjected to different
treatments were prepared for transmission electron microscopy
All experiments were performed in at least duplicates. Total
(TEM) analysis. First, cell suspensions were centrifuged in a
lipid extraction and fractionation and dry weight measurements
bench-top centrifuge at 1750 g for 5 min (MiniSpin plus, Rotor F-
were performed in triplicate for duplicated samples. The lipid
45-12-11, Eppendorf AG, Germany). The supernatant was removed
extraction kinetics (lipid concentration) and solvent recovery were
and the cell pellets were resuspended in an equal volume of 0.7%
measured in duplicate on triplicated experimental samples. The
low melting point agarose (made up with sea water) [37]. The cells
mean and the standard deviation were calculated based on the
were cryo-immobilised by high-pressure freezing using a Leica EM
replicates. The interfacial tension measurements were carried out
PACT2.
in duplicate for duplicated samples and a representative data set
Frozen sample carriers were transferred under liquid nitrogen
was presented. SEM and TEM images representative of the whole
to a freeze substitution medium. The freeze substitution medium
sample were selected.
consisted of 1% OsO4 (4% Aqueous solution electron microscopy
grade, ProSciTech, QLD, Australia), 0.5% uranyl acetate (99.6% grade
ProSciTech (Electron Microscopy Sciences), QLD, Australia) and 3. Results and discussion
2.5% H2O in acetone (99.8% AR Grade, Chem Supply, VIC, Australia)
[38,39] and processed using a previously described rapid freeze 3.1. Biphasic lipid extraction from unruptured Navicula cells under
substitution protocol [38]. Upon reaching 0 °C, fixative was rinsed low-shear mixing
out with two exchanges of pure acetone, before continuing on to
resin infiltration and embedding in Embed 812 (ProSciTec). Once To provide an initial baseline understanding of biphasic extrac-
the resin had polymerised, ultrathin sections (70 nm) were pre- tion in the absence of shear, experiments were first attempted on
pared on formvar with carbon coated copper grids (100 mesh) whole Navicula cells that had not undergone prior cell rupture
using an ultramicrotome (Leica EM UC7). Sections were post- using low-shear mixing. This was not expected to result in signif-
stained with 7% uranyl acetate in methanol and Reynold’s citrate. icant lipid extraction, because as mentioned in the introduction,
Thin sections were observed on a TEM (FEI Talos L120C). previous studies of biphasic solvent extraction on microalgae have
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B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

consistently shown that prior cell rupture was required for effec- water-immiscible hexane to contact the lipid bodies within the
tive lipid extraction [7,30]. Surprisingly however, it was found that intact cells [20,43]. This process would require the cells to adhere
high lipid yields (>80% of the total neutral lipids) could be to hexane droplets to allow intimate contact between the droplets
obtained, albeit slowly, despite the cells being unruptured (as and the cells in order for hexane to penetrate through the frustule
mentioned in Section 2.1, cells were not ruptured by centrifugation pores and coalesce with the lipid bodies. Klein, et al. [44] have
during harvesting; Fig. S1) and the extraction being performed found the contact angle of water in air with the marine diatom
under low-shear mixing conditions (Fig. 1). The most obvious Navicula jeffreyi layers to be 68.6°, indicating that they are moder-
explanation for these results would be that cell rupture occurred ately hydrophobic which could allow sufficient contact with hex-
during the extraction process, and that this led to the release of ane droplets.
lipids from the cells and their recovery into the hexane droplets. Therefore, the role of the water-hexane interface and the inter-
To investigate this hypothesis, scanning electron microscopy facial behaviour of algae cells appear to be central to the unex-
images of the cells were taken following prolonged (23 h) exposure pected biphasic lipid extraction from unruptured Navicula sp.
to low-shear mixing with hexane (Fig. 1c,e) and were compared to cells. Such factors need to be examined in the absence of shear
fresh cells (Fig. 1b,d). Interestingly, although low-shear mixing forces, which could otherwise impact on the extraction kinetics
with hexane resulted in high lipid yields (Fig. 1a), the cells mixed as will be subsequently discussed. Fig. 1c shows that although Nav-
in hexane for 23 h were not in fact physically ruptured (Fig. 1c). icula sp. cells were not ruptured by prolonged contact with hexane,
These observations suggest that intracellular lipids were able to there is some extraneous material present in the background that
leave unruptured Navicula cells and pass into hexane droplets via provides some initial evidence that the Navicula cells interacted
a novel mechanism. directly with the hexane droplets.
As hexane is water immiscible, it remains as emulsion droplets
that cannot diffuse into a microalgal cell [7]. The route by which
lipids are extracted out of intact Navicula cells into water- 3.2. Interfacial behaviour during biphasic lipid extraction from
immiscible hexane droplets is therefore not immediately obvious. unruptured Navicula cells in the absence of shear
One possibility is that the cells come into direct contact with the
hexane droplets and that this somehow enables coalescence of As the proposed mechanism of extraction necessarily occurs at
the intracellular lipid bodies into the hexane via passage through the hexane-water interface, the presence of cells and extracted
the cell wall. Diatoms in fact are covered by hard siliceous shells lipids at the interface would be expected to affect the interfacial
called frustules rather than true cell walls. These frustules contain tension (IFT). Therefore, to investigate this further, dynamic inter-
hydrophobic pores of sizes ranging from 40 nm to 1500 nm facial tension (DIFT) measurements were performed on the inter-
depending on the species [42], that are used for several functions face between hexane and aqueous suspensions of Navicula sp.
including gas exchange and could serve as the passage for the cells (Fig. 2).

Fig. 1. (a) Kinetics of biphasic lipid extraction from wet slurries (2.1% solids) of freshly harvested, intact Navicula sp. cells using hexane under low-shear mixing. The kinetics
are expressed as a percentage of the total neutral lipids extracted using a modified Bligh and Dyer method. Error bars represent the standard deviation of duplicate
measurements of triplicate experiments. Representative SEM images of (b, d) fresh Navicula sp. cells harvested by centrifugation and (c, e) Navicula sp. cells after 23 h of low-
shear mixing with hexane. The scale bars represent 10 mm. Additional SEM images of fresh and hexane-contacted cells are provided in supplementary information (Figure S2
and S3, respectively).

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B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

Four different regimes (I-IV) can be distinguished in the IFT can be expected to occur [34,40]. As such, the first three stages
curve (Fig. 2b), the first three of which align to stages previously in the DIFT curve observed here (Fig. 2) align with the induction
identified for particulate-stabilised interfaces [34,40]. The IFT time for cell diffusion to the interface (regime I), the reduction in
remained essentially unchanged at ~48 mN/m for the first 20 s IFT due to the development of an interfacial monolayer of algae
(I), after which it began to decline (II). After reaching ~40 mN/m, cells (regime II), and further inter-cellular packing and rearrange-
the IFT continued to decline at a slower rate for a few minutes ment at the interface (regime III).
(III), before transitioning at around 1000 s to a period of more Interestingly, in this biphasic system of hexane and Navicula
rapid, yet progressively decelerating decline (IV), approaching an suspensions, a unique fourth regime (regime IV) can be distin-
apparent minimum value of approximately 18 mN/m after about guished in the DIFT profile (Fig. 2b). Instead of reaching a plateau
1 h (3600 s). in the IFT following inter-cellular packing (regime III) following
Similar dynamic interfacial tension measurements were per- these three initial regimes, there was a rapid and dramatic resump-
formed by Beverung, et al. [40] for probing protein adsorption at tion in the reduction of IFT (regime IV). The existence of a fourth
oil-water interfaces. In that case, a 3-regime model was proposed stage of IFT reduction has not been reported in macromolecular
for interpreting the interfacial tension dynamics in relation to pro- systems such as proteins [40], nor for slurries of microalgae that
tein adsorption under quiescent conditions. In regime I (induction have cellulosic cell walls (Nannochloropsis) [34]. This indicates
phase), the IFT remains high for a short period of time until the the occurrence of a phenomenon beyond that of interfacial particle
surface-active proteins diffuse to the interface from the bulk med- adsorption and rearrangement. By considering this IFT behaviour
ium. The IFT then begins to reduce in phase II (monolayer forma- in connection with the observed lipid extraction (Fig. 1a) from
tion) as the interface becomes covered by a monolayer of protein unruptured cells (Fig. 1c), it is posited here that the decrease in
molecules, which in the process of adsorption can unfold. In phase IFT in regime IV was due to the uptake of intracellular algae lipids
III (multilayer adsorption), the IFT continues to decline, but at a into the interface. These lipids would include surface active polar
slower rate of decline than in phase II. The reduction in IFT in this lipids that could account for the much more dramatic reduction
phase occurs after the interface has been saturated by protein in IFT during regime IV than was possible in the first three stages
molecules at which point they can undergo further inter- (the IFT was reduced by around 22 mN/m in regime IV, compared
molecular interactions (i.e. close packing or gelation). Algae cells, to a total reduction of only about 5 mN/m across regimes I to III).
despite being a few orders of magnitude larger than proteins, are To further investigate the effect of hexane on the cell structure
still particles for which similar interfacial adsorption processes and associated lipid droplets, TEM images were obtained revealing
the internal structure of the diatoms before and after the contact
with hexane (Fig. 3). These images confirm the observations from
SEM that the cells remained unruptured by contact with hexane.
Fig. 3a shows the lipid bodies in the intact cells were large and
located near the cell membrane, making them relatively accessible
to hexane droplets onto which the cells may be adsorbed. Impor-
tantly, after contact with hexane, the lipid bodies can be seen to
have been evacuated, with just a hollow region remaining within
the otherwise whole cell (Fig. 3b), indicating that the lipid bodies
had indeed coalesced into the extracellular hexane droplets. Fur-
ther supporting images can be found in Fig. S4. The fold present
in the hollow region could be an artefact of sample preparation
or some unextracted material from the lipid body. Such biphasic
extraction of lipids from Navicula sp. without any apparent cell
rupture either prior or during extraction is fundamentally different
to the mechanism previously identified for other microalgae that
possess cellulosic cell walls [7]. In addition, it can be observed that
the dark layer surrounding the cell wall surface of the untreated
cells (Fig. 3a) is much fainter around the cells contacted with hex-
ane (Fig. 3b). This layer is identified here as EPS, which will be dis-
cussed in the subsequent sections.

3.3. Effect of shear on lipid extraction

Experiments were performed to investigate the effect of shear


on the kinetics of biphasic lipid extraction from intact Navicula
cells using high-shear rotor-stator mixing and ultrasonication
(Fig. 4). Ultrasonication enabled the fastest lipid extraction, fol-
lowed by rotor stator mixing (Fig. 4), and low-shear mixing
(Fig. 1), with a 75% yield of the total neutral lipids present as quan-
tified using the Bligh and Dyer method achieved in approximately
1.5 min, 70 min and 2000 min, respectively. These results showed
that extraction was greatly accelerated by shear, in particular with
intense shear provided by power ultrasonication.
The difference in the rate of extraction as a function of shear can
be explained in part by the degree of emulsification. Higher levels
Fig. 2. Change in the interfacial tension between hexane and Navicula sp. slurry
(0.1% solids concentration) phases as a function of time plotted on a linear (a) and
of shear forces can promote emulsion droplet breakup, leading to
log (b) timescale. The different regimes are separated by vertical dashed lines and smaller droplets. Ultrasonication can produce very small emulsion
the possible mechanisms underlying each are briefly described. droplets within a short period of time due to the high shear forces
70
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

Fig. 3. TEM images of (a) a freshly harvested Navicula sp. cell, and (b) a cell contacted with hexane only via diffusional interfacial adsorption for 2 h. Red circles show the
position of the filled (a) and emptied (b) lipid bodies (Cl=chloroplast; M=mitochondrion). Red arrows are used to point the difference in the extracellular material present on
the cell walls in the insert images. The scale bars represent 1 mm. Additional images comparing fresh and hexane-contacted cells are provided in supplementary information
(Figure S4). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

arising from acoustic cavitation [45]. High-shear rotor-stator mix- face chemistry of the cells. Beyond the cell walls themselves, many
ing also generates shear forces, but cannot form emulsion droplets microalgae, including diatoms such as Navicula, excrete so-called
as small as is possible with ultrasonication [46]. The smaller dro- extracellular polymeric substances (EPS) [44,47]. The EPS of dia-
plets result in a higher specific interfacial area between the dis- toms is functionally, structurally and chemically diverse [48]. In
persed hexane droplets and the continuous algae slurries. This diatoms such as Navicula, EPS has been found to completely encase
would increase the number of cells that are able to make direct the cell and to be surface active and adhesive [44,49,50]. More
contact with the hexane droplets, with the algal cells acting as specifically, Navicula is known to have a thick, outer mucilaginous
the major interfacial stabiliser of this Pickering style emulsion sys- capsule of EPS and a thinner (10 nm) organic ‘skin’ layer tightly
tem, thus accelerating direct extraction via the mechanism identi- associated with the valve [48]. In this context, the outer mucilagi-
fied earlier. While the increased interfacial area associated with nous EPS layer present on intact Navicula cells was speculated to be
increased shear (ultrasonication > rotor–stator mixing > low-shear a barrier against the water-immiscible solvent penetrating the
mixing) is consistent with the increased extraction rates, it may cells and coalescing with intracellular lipid bodies.
not be sufficient to explain the dramatic differences in kinetics. To investigate the possible role of EPS in relation to biphasic
In particular, although the cells were initially unruptured lipid extraction, ultrasonication was applied to remove the
(Fig. 1a) and were not ruptured by hexane contact in the absence mucilaginous EPS layer prior to hexane contact. Indeed, EPS
of shear mixing (Fig. 1b), it is possible that cells were ruptured removal from intact Navicula cells was achieved by ultrasonication
as a result of shear forces exerted during extraction using ultrason- for 60 s in the absence of hexane, importantly without otherwise
ication and rotor-stator mixing. To investigate whether cell rupture affecting the cells (Fig. 5). The SEM and TEM images presented in
occurred during extraction, SEM images were obtained of cells Fig. 5 show that ultrasound removed mucilaginous EPS covering
exposed to ultrasonication (for 60 s) or rotor-stator mixing (for the surface of the fresh cells without resulting in any significant
20 min) in the presence of hexane (Fig. 4b and c). Indeed, the appli- cell rupture nor the release of intracellular contents. Following
cation of shear using ultrasound or rotor-stator mixing in the pres- ultrasound, the surface of the silica frustules can be seen to be con-
ence of hexane resulted in cellular disintegration. In the case of siderably smoother (Fig. 5b) than the untreated ‘hairy’ surface of
ultrasonication, however, the cell rupture appeared to be signifi- the fresh cells (Fig. 5a), while the intracellular organelles and lipid
cantly more extensive than with the rotor-stator mixing, as evi- bodies remained intact (Fig. 5c). Contrasting these images (Fig. 5)
denced by the greater amount of internal cellular debris present with those of cells following hexane contact under low-shear mix-
in the SEM images. In both cases, cell rupture was shown to have ing (Fig. 3b) in which the lipid bodies were removed from other-
occurred before the onset of the period of very rapid biphasic lipid wise whole cells, reinforces the novel mechanism of intracellular
extraction (Fig. 4) providing further insights into the enhanced lipid release from Navicula occurring at the water-hexane interface.
extraction kinetics in the presence of shear. To further investigate the role of EPS on biphasic lipid extrac-
tion from Navicula, measurements were obtained of the dynamic
3.4. Role of extracellular polymeric substances (EPS) on biphasic lipid interfacial tension between hexane and suspensions of Navicula
extraction from Navicula cells that had the mucilaginous EPS removed by ultrasonication
prior to hexane contact (Fig. 6). Implementing the established DIFT
Based on the results presented so far, it is evident that the pas- protocol, the effect of EPS removal on the behaviour of Navicula
sage of intracellular lipids from unruptured Navicula cells occurs at cells at the water-hexane interface was examined using suspen-
the hexane-water interface. This process will depend on the sur- sions of Navicula cells subjected to ultrasonication for different

71
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

Fig. 4. (a) Kinetics of biphasic lipid extraction from wet slurries (2.1% solids) of freshly harvested, unruptured Navicula sp. cells using hexane mixed by ultrasonication and
rotor stator mixing. The kinetics are expressed as a percentage of the total neutral lipids extracted using a modified Bligh and Dyer method. Error bars represent the standard
deviation of duplicate measurements of triplicate experiments. Representative SEM images of (b) cells subjected to ultrasonication for 60 s in the presence of hexane (1:1
hexane: paste) (c) cells mixed with hexane (1:1 hexane: paste) using rotor stator mixing for 20 mins. The inserts show representative cells at a higher magnification. The scale
bars represent 10 mm.

durations (0, 5, 30, and 60 s). This represented a graded series of hydrophobicity can be attributed to the removal of the more
EPS removal, as the mucilaginous EPS could be expected to be pro- hydrophilic mucilaginous capsule, exposing the more hydrophobic
gressively released to the supernatant during ultrasonication, organic ‘skin’ layer coating the silica valve. Cleaned diatom frus-
which was then removed via centrifugation prior to DIFT tules have in fact been shown to be capable of selective protein
measurements. adsorption from aqueous protein solutions, even at neutral pH val-
The previous DIFT measurements (Fig. 3) were performed at a ues, confirming their moderate hydrophobicity [51].
low cell concentration (0.1 wt%) in order to reveal the entire pro- Consistent with the low cell concentration DIFT profile (Fig. 2), a
gression of the interfacial dynamics (i.e. well-separated kinetic final stage of rapid, yet decelerating IFT reduction (i.e. regime IV)
regimes). However, the next set of DIFT measurements was per- was observed for all samples. The removal of EPS both reduced
formed using a 1.5% solids suspension of cells to highlight the the time taken to reach regime IV (from 3 min, to 70 s, 25 s, and
effect of EPS removal on the final regime IV (i.e. interfacial lipid 7 s for 0 s, 5 s, 30 s, and 1 min of ultrasonication, respectively).
uptake) that was previously revealed. At such solids concentra- For all samples, there was a significant reduction in the IFT of over
tions, it could be expected that the water-hexane interface would 20 mN/m during regime IV, compared to a prior reduction of less
be almost instantly saturated by the Navicula cells upon pendant than 10 mN/m from the interfacial wetting by the cells. This is con-
drop formation before the commencement of data acquisition, thus sistent with the results obtained at a lower cell concentration
not revealing regimes I and II [34]. As a result, the profiles com- (Fig. 2). As discussed, the dramatic drop in IFT can be attributed
menced with a relative linear IFT decrease (Fig. 5) representative to intracellular, surface-active lipids being extracted out of the
of regime III, as presented in previous studies [34,49]. The removal cells due to the contact with hexane. The lead time observed in
of EPS reduced the initial IFT (from ~48 mN/m to ~ 42 mN/m after the onset of the lipid-releasing stage (regime IV) for fresh
1 min sonication), indicating that the progressive removal of the untreated cells is consistent with the idea that the EPS initially acts
chemically complex, amphiphilic EPS [44] altered the surface activ- as a barrier for the transfer of lipids from the cells to the hexane
ity and interfacial wetting behaviour of the cells, apparently phase. The application of ultrasonication to remove the mucilagi-
increasing the relative hydrophobicity of the cells. The increased nous EPS layer from the cell surface without affecting the internal

72
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

Fig. 5. Representative SEM images of (a) freshly harvested Navicula sp. cells and (b) cells subjected to 1-min ultrasonication. The scale bars represent 5 mm. (c) TEM image of a
Navicula sp. cell ultrasonicated for 1 min, revealing a cell wall lacking attached extracellular polymeric substances (M = mitochondria; N = nucleus; C = chloroplast). The scale
bars represent 500 nm. Additional SEM and TEM images for cells ultrasonicated for 1 min are provided in supplementary information (Figure S5 and Figure S6, respectively).

reflect the removal of the EPS barrier between the frustules and
the hexane, allowing complete contact between the two. As such,
this IFT value (39 mN/m) appears to represent the minimum IFT
obtainable from the interfacial stabilisation by ‘naked’ cells,
stripped of the hydrophilic/steric mucilaginous EPS layer. Based
on the TEM images in Fig. 3, it appears that hexane contact
removes the mucilaginous EPS layer, which is apparently a neces-
sary precursor to the onset of the lipid-releasing stage (regime IV).
The earlier onset for the pre-ultrasonicated cells therefore indi-
cates that ultrasonication assists in the pre-removal of the
mucilaginous EPS barrier to advance the commencement of lipid
mass transfer between the cells and hexane phase. However, as
ultrasonication for 1 min in the presence of hexane was seen to
rupture the cells (Fig. 1d), it is likely that EPS removal was not
the primary reason for the faster extraction kinetics observed in
Fig. 1. Rather, these experiments reveal that mucilaginous EPS pro-
vides a barrier to biphasic extraction from unruptured Navicula
cells.
The current results are not sufficient to provide a conclusive
discussion about the nature of the mucilaginous EPS removal by
Fig. 6. Dynamic interfacial tension (DIFT) profiles between hexane and suspensions
of Navicula sp. cells (1.5% solids) in relation to prior treatment with ultrasound (for hexane nor its exact role as a barrier. More detailed characterisa-
5 s, 30 s, or 1 min) to remove bound EPS. Trendlines in red indicate the DIFT in tion of the chemistry of the EPS would be needed to understand
regime III. Dashed lines indicate the times and IFT associated with the onset of the relative influence of potential steric and hydrophobic shielding
regime IV. (For interpretation of the references to colour in this figure legend, the
effects and the nature of the removal of EPS by hexane contact.
reader is referred to the web version of this article.)
Interestingly, in Fig. 3c, there is evidence of partial and localised
removal of EPS, indicative of the cell surface being partially wetted
by hexane. However, it is not clear whether the hexane chemically
structure or composition of the cells, therefore, reduces the time alters the EPS (e.g. removes critical hydrophobic components to
for the hydrophobic hexane to directly contact the organic layer enable release and solubilisation of the EPS) or simply displaces
coating the frustules, penetrate the cells and ultimately extract it from the cell surface.
the lipids. It has been shown here that the combination of hexane and
Interestingly, the onset of the lipid-releasing stage (regime IV) high shear results in cell rupture, but that the cells remain whole
occurred at approximately the same IFT (~39 mN/m) regardless if exposed to either in isolation. The reason the cells become sus-
of the amount of EPS initially present. This suggests that the inter- ceptible to shear forces in the presence of hexane is not completely
facial layer is similar in composition at this point, which could clear, but must be related to the adsorption of the cells at the hex-
73
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

Fig. 7. Schematic of the proposed mechanism of biphasic lipid extraction from the diatom Navicula with and without high shear forces. A detailed description of the
mechanism is included in the main text.

ane/water interface. For instance, the removal of intracellular lipids cation results in the complete rupture of the diatoms due to high
from cells located at the hexane/water interface could mechani- mechanical stresses imposed on the cells.
cally weaken the cells, in particular the structures connecting the According to these mechanisms, biphasic extraction of lipids
frustules. In addition, the droplet break-up and recoalescence from diatoms such as Navicula can be achieved either through
events occurring when the emulsions are subjected to shear could direct contact of the cells with hexane or more rapidly following
exert increased mechanical stresses on the cells. cell rupture that can occur in-situ during extraction performed
under high-shear. Smaller emulsion droplets are preferred in order
to increase the surface area available for the cells to contact with
3.5. Overall mechanism of biphasic lipid extraction from Navicula sp. hexane [3]. Ultrasonication not only assists in forming tight emul-
sions [32] but also removes the EPS layer covering the cell surface
Based on the observations herein, the mechanism of lipid (Fig. 5), which facilitates the direct contact of the cells with hexane.
extraction from Navicula sp. is proposed as described below and Cells are susceptible to rupture when subjected to both hexane con-
summarised schematically in Fig. 7. tact and shear forces (Fig. 4). This could be due to mechanical weak-
First, the high-intensity shear forces provided by ultrasonica- ening of the cells exposed to hexane [52] or increased mechanical
tion in the absence of hexane removes mucilaginous EPS while forces at the interface resulting from the breakage and collision of
leaving the cells otherwise intact (Fig. 7a). In the absence of shear emulsion droplets under shear [32]. Importantly, this is different
forces, lipid extraction is possible, although very slowly (Fig. 7b). behaviour to what has previously been observed for Nannochlorop-
The cells adsorb onto the hexane droplets, with the mucilaginous sis sp., which has a cellulosic cell wall. For Nannochloropsis sp., nei-
EPS presenting a barrier to intimate contact between the frustules ther direct lipid extraction from intact cells [12,13] nor cell rupture
and solvent. After several minutes, hexane wets the organic layer during ultrasonic biphasic lipid extraction was observed (Fig. S7).
coating the frustules, permeates the pores in the frustules, and The different mechanisms revealed here for Navicula appear related
draws out the lipid bodies inside the cells. This process continues to the physicochemical properties and porosity of its cell wall struc-
to extract lipids from different cells within the culture over many ture. It would be interesting in the future to study other diatoms to
hours, to eventually recover high yields of lipids. The application see how universal these mechanisms are in this class of algae given
of ultrasound in the presence of hexane, removes the mucilaginous their similarity in cell wall structure and differences in surface and
EPS from cell surfaces and decreases the size of the hexane droplets physiological characteristics [48].
(Fig. 7c). This increases the direct contact of cells with hexane due
to the removal of EPS barrier and the available surface area for the 4. Conclusions
contact with hexane via the formation of emulsions with small
droplets. The continual coalescence and reformation of small hex- Biphasic lipid extraction from unruptured cells of the diatom
ane droplets due to the rapid mixing in the presence of ultrasoni- Navicula sp. was investigated in relation to cell structure, interfa-
74
B. Yatipanthalawa, W. Li, David R.A. Hill et al. Journal of Colloid and Interface Science 589 (2021) 65–76

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