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Series Monitor: Condition Monitoring System of Large Rotating Machines
Series Monitor: Condition Monitoring System of Large Rotating Machines
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Published in Apr.2009
Contact to
HUB
LAN cable
VM-7
DAN ACTIVE 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH DAN ACTIVE 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH DAN ACTIVE 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH DAN ACTIVE 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH 1CH
POWER POWER POWER POWER POWER POWER POWER POWER
ALT COMM 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH ALT COMM 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH ALT COMM 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH ALT COMM 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH 2CH
SYS-OK 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH SYS-OK 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH SYS-OK 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH SYS-OK 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH 3CH
D-BYP 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH D-BYP 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH D-BYP 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH D-BYP 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH 4CH
COMM COMM COMM COMM
TRG-1 TRG-1 TRG-1 TRG-1
TRG-2 TRG-2 TRG-2 TRG-2
MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1 MON-1
PUL-1 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 PUL-1 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 PUL-1 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 PUL-1 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2 MON-2
MON-2 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-2 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-2 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-2 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3 MON-3
PUL-2 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 PUL-2 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 PUL-2 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 PUL-2 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4 MON-4
Slot No.
Module
P1 P2 0 1 2 3 4 5 6 7 8 9 10
VM-75Š1 Power Supply Module (primary) ś
VM-75Š2 Power Supply Module (secondary) ś
VM-741 Local Communication & Phase Marker Module ś
VM-742 Host Network Communication Module ś ś
VM-701 Vibration/Displacement Monitor Module ś ś Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ ś ś
VM-702 Absolute Vibration Monitor Module ś ś Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ ś ś
VM-703 Tachometer & Eccentricity Monitor Module ś ś ś ś ś ś ś ś ś ś
VM-704 Temperature Monitor Module Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ ś ś
VM-706 Rod Drop Monitor Module*1 ś ś Ŝ Ŝ Ŝ Ŝ Ŝ Ŝ ś ś
VM-721 18-CH Relay Module ś
VM-731 Analysis Module*2, 3 ś
ś
VZ-71 30mm (W) Blank Panel Ľ *4 ś ś ś ś ś ś ś ś ś ś
VZ-72 50mm (W) Blank Panel *5
Ľ ś
Ŧ For details of specifications, outline drawings, or model code numbers, go to the Shinkawa Sensor Technology website (http://www.sst-shinkawa.co.jp).
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PRIMARY SPECIFICATIONS
Module
19"-Rack
Item
Size
Specifications
482.6 (W) × 265.9 (H) × 350.0 (D) mm
Experienced Sensor Technology
Max. No. of ・Power Supply Module・・・2 ・Local Communication & Phase Marker Module・・・1
Mountable Module ・Host Network Communication Module・・・2 ・Monitor Module・・・10
・18-CH Relay Module・・・1 ・Analysis Module・・・1
* Regarding module and mountable slot number, refer to the chart on page 6 ‘MODULE MOUNTABLE SLOT NUMBER’.
Local Communication & Phase Marker Input RD-05A or FK-202F Transducer × 2CH
Phase Marker Module
Communication Port Front USB × 1 (for PC for service and maintenance purpose) Rear Ethernet 10BASE-T × 1 (for PC for permanent display)
Parameter from Digital * MCL View Software installation on PC required. Monitoring System for Reliability and Create Own System
Communication Part [Bar graph] Digital indication of measure value, Bar graph indication of measure value,
GAP (bias) voltage indication, Alarm setting value, Alarm status, Channel bypass status, Rotating Machinery Maintainability VM-701 Vibration/Displacement
Danger bypass status, Power OK status, Tag No, Serial No, Channel name
[Train] Machine train diagram, Measure value, Alarm setting value The VM-7 Series Monitors are Redundant power supply and host Monitor Module is applicable with
[Trend graph] Cursor function, Data compression function
optimal applications for large network communication provide 11 standard type parameters
[Relay status] Relay status, Relay logic
rotating machinery, petrochemical superior operating consistency. including vibration, thrust, and
Monitor Module Digital Display Accuracy Vibration/Displacement/Eccentricity ±0.5 % of F.S. at 25 ℃ ±1.0 % of F.S. at 0 to 65 ℃
plant turbines and compressors, or Greatly reduced potential differential expansion. Use own
(on Display Software Rotor Speed ±(0.003 % of rdg. +1 rpm) at 25 ℃ ±(0.03 % of rdg. +1 rpm) at 0 to 65 ℃
for PC) Temperature ±(1 ℃+0.5 % of F.S.) at 25 ℃ ±(1 ℃+1.0 % of F.S.) at 0 to 65 ℃ power plant turbines and monitoring malfunctions or DCS PC*1, original monitoring system
compressors. Suitable with various and other host network data can be designed.
Recorder Output Vibration/Displacement/Eccentricity ±0.5 % of F.S. at 25 ℃ ±2.0 % of F.S. at 0 to 65 ℃
(4 to 20mADC or Rotor Speed ±0.5 % of F.S. at 25 ℃ ±2.0 % of F.S. at 0 to 65 ℃ monitoring parameters, shaft transmission failures caused by (*1 VM-772 Field Configuration
1 to 5VDC) Temperature ±(1 ℃+0.5 % of F.S.) at 25 ℃ ±(1 ℃+2.0 % of F.S.) at 0 to 65 ℃ vibration, casing vibration, shaft power supply or communication Software installation required.)
position, rotor speed, and module problems. All module
Number of Alarm SPDT × 6 points
Contact Output temperature, in accordance with installation and removal
American Petroleum Institute (API) accomplished from front. Modules Monitor Module Alarm
18-CH Relay Module Number of Alarm SPST × 18 points
Contact Output Standard 670 ‘Machine Protection are replaceable while powering up 18-CH Relay Module
Systems’. In addition, other without disconnecting the wiring on
Analysis Module Number of Input Vibration-24 points, Temperature-48 points (within the same rack) Features 6 relays on each monitor
* Refer ● in ‘MODULE MOUNTABLE SPOT NUMBER’ on page 6. parameters used for TSI (Turbine the back panel.
module, AND/OR and special
Analysis Parameter Phase Analysis (0.5X, 1X, 2X, Not-1X) and FFT
Supervisory Instruments) of power
alarm logic programmed.
plants, such as differential
Host Network Communication Protocol Modbus/TCP Ethernet 10BASE-T (Communication ports at rear side) For basic 2 channel relay program
Communication Module expansion, valve position,
Parameter from Digital ・Measured value ・Gap voltage ・Danger status ・Alert status ・OK Status application, 2-point contact output
Communication Part ・Danger Bypass status ・Danger & Alert Set value ・OK limits set value ・CH Defeat status eccentricity, etc. are applicable.
・Alarm set multiplier status ・Special filter ON/OFF status ・Power-OK status
application, exclusive relay module
・Amplitude and phase angle of 0.5X, 1X and 2X and amplitude of Not-1X* not needed.
(* Can be applied when the Analysis Module is installed.)
Analysis and Diagnostic VM-721 18-CH Relay Module is
System Connection available for multiple contact output
RACK AND MODULE MONITOR MODULES AND and complex alarm setups.
MONITORING PARAMETERS On the rotating machinery
monitoring system, vibration
Monitor Module Monitoring Parameter
Number Number
Input Transducer analysis during regular operation is
Fowjsponfoubm
VM-701 Displacement Vibration
of Inputs of Outputs
4 4 FK or VK critical, as well as with transient Comprehensive System Bdijfwfnfou
Vibration / Displacement
Monitor Module
Velocity Vibration 4 4 CV data (analysis on machine start-up VM-7 series featured sustainable
Acceleration Vibration 4 4 CA 4-CH Vibration/Displacement
Dual Path Vibration 2 4 CV or CA
and shut-down time). Installing advancement. 1. Lead free
Monitor or 6-CH Temperature
Thrust Position 4 4 FK or VK VM-731 Analysis Module in VM-76 soldering 2. Can be disassembled
Monitor Module, up to 10 slots per
Differential Expansion (Single Input) 4 4 FK or VK Instrument Rack, make direct RV- and sorted by metal, resin and
Ramp Differential Expansion 4 2 FK or VK rack, mountable. For 19 in. rack,
100 Large Rotating Machinery other material type for future
Complementary Input Differential Expansion 4 2 FK or VK max. 40 vibration or 60
Case Expansion/Complementary Expansion 3 3 FK, VK & LS + VM-21 Analyzing System connections recycling. 3. Uses ABS resin, no
temperature channels mounted.
Case Expansion 4 4 LS + VM-21 possible, without external analyzing harmful gas is generated if burned.
Valve Position 4 4 LS + VM-21
processor (AP-10). (Note: If all monitor module
VM-702 Absolute Vibration Shaft Relative Vibration and Shaft Absolute 4 4 FK or VK & CV
Monitor Module Vibration or Casing Vibration (for 2CH) mountable slots are used.)
VM-703 CH1 Rotor Speed 2 2 FK, RD or MS
Qpxfs!Tvqqmz!Npevmf 5DI!Npojups!Npevmf 7DI 29.DI Tachometer & CH2
Ufnqfsbuvsf Sfmbz!Npevmf Eccentricity CH2
Iptu!Ofuxpsl!Dpnnvojdbujpo!Npevmf Rotor Acceleration 0 1 Rotor Speed of CH1
Npojups Monitor Module
Npevmf CH3 Eccentricity 1 2 FK or VK & ̋
Mpdbm!Dpnnvojdbujpo!'!Qibtf!Nbslfs!Npevmf Cmbol!Qbofm
VM-704 Temperature 6 6 TC or RTD
* Regarding module and mountable slot number, refer to the chart on page 6 Temperature Monitor Module
Ŧ For details of specifications, outline drawings, or model code numbers, go to the Shinkawa Sensor Technology website (http://www.sst-shinkawa.co.jp).
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VM-7 MONITOR MODULES SOFTWARE
ś VM-771 MCL View
MCL View displays measurement values and other monitoring status of each module. (Software installation required.)
Buffered Output
Communication Module COMM
TRG-1
TRG-2
Front BNC &
PC for Service SERVICE
8-M6
265.9
Rack Common
38.15
Ŧ For details of specifications, outline drawings, or model code numbers, go to the Shinkawa Sensor Technology website (http://www.sst-shinkawa.co.jp).
3 4