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Burj Khalifa: Engineering The World's Tallest Building
Burj Khalifa: Engineering The World's Tallest Building
KHALIFA
Engineering the World’s Tallest Building
Part 1
Bradley Young PE SE
Associate Director
Skidmore, Owings & Merrill LLP
Skidmore, Owings & Merrill
LLP
Dubai, U.A.E.
1990 2007
Developer: EMAAR Properties
Site: 500 Acres
Area: 40,000,000 sf
Program: Burj Dubai
Dubai Office Park
Residential Towers Hotel
Dubai Mall
Old Town
Villas
Skidmore, Owings & Merrill LLP
Evolution of the Burj Khalifa
Burj Khalifa: An Overview
Levels: 164
Span of 100 years
Definitions of Building Height
The Council on Tall Buildings and Urban Habitat
has established 3 official definitions of building
height. The Burj Khalifa Tower is the tallest
building in all three categories:
‐ Height to Architectural Top – 2717ft
(previously Taipei 101 @ 1670ft)
‐ Highest Occupied Floor – 2034ft
(previously Shanghai World Financial
Center @ 1555ft)
‐ Height to Tip – 2723ft
(previously Sears Tower @ 1729ft)
What made it possible?
• Structural Systems
(New Prototype)
• Wind Engineering
• Integration of Systems
• Construction Technology
© Spectra Maxima
Limitations of Scaling
• Maximizes land value
• Offers superior views
• Symbol of prestige
• Landmark structure
• Can be a real catalyst for
economical development
• Offers greater opportunities for
sustainability
• Can be economically efficient
Fast
• Structural and architectural solutions take into account constructability, speed of erection,
and cost. Construction and technical issues are considered early, eliminating redesign iterations and
construction problems.
Jump‐forming system allows
Rapid, cost‐effective construction
Efficient
• Structural designs are optimized for the unique structural demands of
tall buildings, maximizing strength and stiffness and minimizing structural
quantities. Efficient structures are often naturally elegant structures.
Example of least‐weight structure
Dirigible frame
Example of least‐weight structure
Agricultural irrigation trusses
Elegant
• Engineering solutions that are at once rational, appropriate, practical, and efficient are naturally elegant.
An elegant design will reveal it’s underlying logic and will be attractive in it’s own right.
•
ARCHITECTURAL DESIGN
Tower Tiers and Plans
Spire 3 Level 76
Tier 24 Tier 7
Spire 1
Tier 22
Level 156 Level 43
Tier 16 Tier 4
Level 144
Tier 13
Level 139
Tier 12 Level 19
Tier 1
Level 124
Tier 11
Level 112
Tier 10 Level 7
Tier 0
Level 79
Tier 9
PINNACLE
FINIAL
Building Mixed
Use Program
Total Tower Area:
3,000,000 sqft
279,000 m
Total Podium Area:
2,000,000 sqft
186,000 m
Communication
Boutique Offices
Luxury Residential
Residential
Serviced Residences
Hotel Residences
Hotel
TYPICAL FLOOR PLAN
© SOM
© SOM
Hotel Residential
Y Shaped Floor plan
© SOM
© SOM
© SOM
© SOM
© SOM
© SOM
Tall Building Design Considerations
•Wind Engineering
•Stack Effect
•Vertical Shortening
•Building Services Systems
•Coordination of Services
GENERAL STRUCTURAL ENGINEERING
DESIGN
Structural System Description
Steel Braced Frame
spire, communication
Reinforced Concrete Core Wall System
hotel / residential / office
Pile Supported Raft Foundation
HEIGHT
Edge of R/C
R/C Corridor Shear Wall Flat Plate
[ 650 mm ]
R/C Link Beam
R/C Perimeter Column
[ 3500 x 600 ]
R/C Hexagonal
Core Wall
[ 600 mm ]
“Web” Walls
Resist Shear
STRUCTURAL SYSTEM
Lower Mechanical Levels
STRUCTURAL SYSTEM
R/C Outrigger Walls
To Nose Columns
Edge of R/C
Flat Plate
R/C Outrigger Walls
To Perimeter Column
SETBACK
MODULES
BUTTRESS WALLS
ETABS
ANALYSIS MODEL
1 4 7 10
11
2 5 8
12
13
3 6 9
Structural Overview
Y‐shaped floor plan is ideal for residential program
– Maximizes window perimeter to floor plate area
– Is inherently stable
Buttressed core
– Three wings arranged around central core
– Each wing supports other two
Setbacks occur at each wing in a spiraling pattern
– Reduces vortex shedding by changing building shape 24
times
– Modular system = no transfers
All high performance concrete construction
– Reinforced concrete core walls linked to exterior
columns
– More rigid structure = less motion
© 2003 All rights reserved.
Strength of Materials
STEEL
Modulus of Elasticity
41,000 N/mm2……………. 6,000 ksi
43,800 N/mm2……………. 6,350 ksi
Concrete Mix Design
“Bi-Mix”
Portland Cement / Fly Ash
Superplasticizer
“Near” SCC
Viscosity Modifying Admixture
Core Wall
Elevation
Setback Setback
Level Level
Deformed Shape
(exaggerated)
Outrigger Wall
at Mechanical
Wing B Core
Wall Elevation
Link Beam Design by
Strut and Tie
Crack Pattern at Failure
S&T Model Load‐Deformation Response
(a) At a service load
Encased Steel Plate Reinforced
Concrete
Link Beam
12000
Stresses at Factored Load
(b) At a factored load
10000
Applied shear (kN)
8000
6000
4000
Factored load
2000 Vector2
ABAQUS(Smeared cracking)
0
ABAQUS(Damaged plasticity)
Stresses at Failure
(c) At a failure load
0 4 8 12 16 20
Vertical displacement (mm)
Link Beam Load‐Deformation Response
S-FRAME ETABS
MODEL CALIBRATION - VERIFICATION
• Parallel FE Model
Beam Model vs. Shell Model
• Analytical Clues
Load Distribution
Deflected Shape
• Hand Calcs
• Experience
S-FRAME ETABS
MODEL CALIBRATION - VERIFICATION
WIND ENGINEERING
ULTRA-TALL BUILDINGS
• STRENGTH
• STABILITY
• SERVICEABILITY
(HABITABILITY - COMFORT)
PERCEPTION OF MOTION:
VISUAL CUES
AUDIBLE CUES
INERTIAL FORCES
TALL BUILDING AERODYNAMICS
20:1
TALL BUILDING AERODYNAMICS
SLENDERNESS RATIO COMPARISON
• Peak Torsional
1.5 milli-rad/sec 3.0 milli-rad/sec
Velocity
SOLID SPIRE
NOTCHED SPIRE
MODE 1 MODE 2 MODE 5
TRANSLATION TRANSLATION TORSION
P = 11 sec. P = 10 sec. P = 4.5 sec.
TUNED SPINE
NORTH
Higher impact
Lower impact wind direction
wind direction
Orientation of Burj Khalifa
Fin Configuration 1 Fin Configuration 2
Pinnacle Vortex Shedding Mitigation Studies
April 2006
Fin Configuration 3
© Spectra Maxima
Cladding Pressure Testing
Curtain Wall Wind Pressure Diagram
1:50 Scale Model of Upper Portion
High Reynolds Number Tests, Re ~ 2x106
Note:
Full scale
Re~7x107
Wind Tunnel Testing (Reynolds Number)
Pedestrian Level Wind Study
Pedestrian Level Wind Study
Terrace Level Wind Study
Wind Mitigation on Upper Terraces
© RWDI
Wind Mitigation on Terraces & Trellis Design
Climate Studies
High Frequency Force Balance Tests
Aeroelastic Tests
Aerodynamic Stability Tests
Cladding Pressure Tests
Pedestrian Level Comfort Tests
Spire Wind Fatigue Tests
Stack Effect Studies
Auxiliary Damper Studies
Spire Construction Stage Tests
Thermal Comfort Studies
Special Reynolds Number Tests
Pinnacle Vortex Shedding Mitigation Tests
Burj Dubai Wind Tunnel Testing Program
Timeline
Evolution of the Burj Khalifa
Wind Engineering:
•Seismic Zone 2A per Dubai Municipal
Regulation
•Seismic Response Spectrum Analysis
•IBC 2003 Seismic Detailing
•Wind forces governed the vast majority of
the Tower structure
•Seismic forces governed a portion of the top
of the Tower due to higher mode behavior
CREEP & SHRINKAGE ANALYSIS
TIME DEPENDENT ANALYSIS
• Construction Sequence Pinnacle
Transition to Steel
Structure
Reinforced Concrete
Structure
3.7 meter mat
Construction Sequence & Time Dependent Analysis
Construction Sequence & Time Dependent Analysis
Construction Sequence & Time Dependent Analysis
Construction Sequence & Time Dependent Analysis
Burj Khalifa
Engineering the World’s Tallest Building
• Structure is optimized for material efficiency
Direct Gravity Load Path
Wide Effective Structural ‘footprint’
• Tower was designed / engineered in wind tunnel
Shape Modifications / features
Orientation
• Issue of Scale is Addressed
• Conventional Materials – New Typology
BURJ KHALIFA
Engineering the World’s Tallest Building
Part 2
Bradley Young PE SE
Associate Director
Skidmore, Owings & Merrill LLP
INTERDISCIPLINARY COORDINATION
Typical Builders Work Drawing for Plans
Builders Work Plan
© SOM
Typical Builders Work Drawing for Plans
Structural Plan
© SOM
Tower Shear Wall Penetration Philosophy – Core Interior
1. Elevator Lobbies
5
2. Electrical Closets 3
3. Plumbing Closets
1
4. IT/Security Closets
5. Combined Closets
4 4
3 5
1 1
2
2
Tower Shear Wall Penetration Philosophy – Hex Walls
1 ‐ 300mm for electrical
Where services route under the
beam, corridor wall penetrations
1 ‐ 300mm for plumbing and
are placed within the “beam
fire protection
zone”, so as not to conflict with
the corridor routings
At higher floor heights
IT and security to route under
(mechanical floors, transfer
the beam
floors, lower levels), all
services route
under the beam
Typical Elevation of Hex Wall at Corridor
Typical Tower Corridor Wall Penetration Philosophy – Apartment Levels
No Penetrations At least one set of 5
in Corridor Wall typical penetrations
Link Beam per bay
2 – 150mm for plumbing
1 – 75mm for electrical
1 – 75mm for fire prot.
1 – 100mm for IT/sec
Typical Corridor Wall Bay at Apartment Level (Level 43 – 98)
Each unit to receive at least
Additional 3 – 100mm for mech at
1‐75mm electrical
end of each corridor
1‐100mm IT/sec
1‐50mm cold water
Placement of Slab Penetrations to Avoid Wall Penetrations
slab penetrations are
located so as to avoid wall
penetrations
Structural Slab Penetration Guidelines
slab penetrations
placed to avoid
interrupting rebar
Architectural Systems
•Facade
•Entrance Pavilions
•Window Washing
•Vertical Transportation
•Fire Life Safety
Facade System
•Approximately 1,500,000 sqft of Cladding
•Designed as prefabricated unitized system
to facilitate on site erection and logistics
•Major Materials
– High performance insulating glass
– Patterned stainless steel spandrel panels
– Polished stainless steel vertical mullions
– Natural anodized aluminum mullions
Tower Cladding Mock‐up
Tower Cladding Testing
Entry Pavilions
Window Washing System
Zone 5
3 wks
Zone 4
4.2 wks
Zone 3
4.3 wks
Zone 2
4.8 wks
Zone 1
6.9 wks
Vertical Transportation
•Express Elevators to Skylobbies
– Residential
– Luxury Residential
– Office
•Hotel
•Observation / Clubs
•Service
Residential Skylobbies
Residential Skylobbies
Fire & Life Safety System
•Fireman’s Elevator and Protected Vestibule
•Areas of Refuge
•Redundant Fire Protection Water Supply
•Floor Smoke Management
•Robust (Reinforced Concrete) Structure
Enclosing Exit Stairs
•Increased Fire Rating to Various Elements
Fire & Life Safety Plan
Typical Floor Exit Stairs
Fire & Life Safety Plan
Typical Area of Refuge
Fire & Life Safety Diagram
Area of Refuge 138
Area of Refuge 111
Area of Refuge 76
Area of Refuge 42
Stack Effect Mitigation
Also known as chimney effect
Occurs when temperature difference
between exterior and interior air induces
air movement
In a cold climate, warmer inside air rises
through building, colder outside air rushes
in at the base
Stack Effect Mitigation
Process is reversed in a hot climate like
Dubai:
colder air inside falls, drawing in hot
outside air at top of building
Mitigated through:
– Revolving doors/air locks/gaskets
– Mechanical systems balancing
– Air‐tight construction of continuous shafts
and exterior wall
– Interruption of continuous shafts through
use of:
Intermediate level lobbies
Areas of refuge
Differential Shortening of Vertical Structural Elements
Issues Potential Problems
•An issue in any tall building •Non‐level floors
•Perimeter columns are more highly •Visible cracks in architectural floor
stressed than core walls finishes
•Problem is more pronounced when vertical •Cracking in structural floor slabs
structural elements are of different materials
•Worst‐case condition of
•Short span construction increases problem overstressing the outrigger walls
•Accurately predicting column vs. core wall
shortening is key
Causes of Reinforced Concrete
Vertical Element Shortening
• Elastic deformation
• Shrinkage deformation
• Creep deformation
Concrete
creep test
Problems Due to Vertical Structural Elements – MEP Systems
core wall
shortens
core wall
vertical
pipe riser
As designed and first built As building shortens
(if not accounted for)
Tower Piping Systems Expansion Joint Details
Typical Pressure Piping Typical Pressure Piping
Riser Support Detail Expansion/Contraction Joint Detail
Lightning Protection
Faraday Cage
Transition from Concrete to Steel
Building Rebar used as Down
Conductor
Copper Conductor tape
located on parapet
Conductor loop in slab
at each set back and mechanical floor
Counterpoise Loop
Piles with Ground
Conductor
CONSTRUCTION IMAGES
SITE STRATIGRAPHY
WATER TABLE
BORED PILE
DEPTH
1500 Diameter
R/C Bored Pile (48m)
Structure Above
3700 Deep
Mat Foundation
Tower Foundation Plan
Tower Raft Construction Considerations
• Construction sequencing
• Ease of construction – creation of “pour enhancement strips”
• Use of self consolidating concrete
• Corrosion protection
Raft Construction Sequence
Raft Construction Sequence Plan Construction Joint Detail
Flexural Reinforcement Orientation
Pour enhancement
strip
Primary Bar Layers Secondary Bar Layers
Raft Reinforcement Overlay Plan
600mm x 600mm
access points
Pour Enhancement
Strips
Concrete trunk
Self Consolidating Concrete
• Similar material make‐up as conventional
concrete, with the addition of
superplastizers and agents to increase the
viscosity of the mix
• High fluidity of mix allows concrete to
compact under its own weight
• Does not require vibration
• Provides for assured consolidation in highly
reinforced or congested areas
• Shortens construction period since
vibration is not required
MATERIAL
TESTING
1 2 3
1. L - BOX FLOW TEST
2. CREEP / SHRINKAGE
3. MOIST CURE CUBES
4. FLOW TABLE
5. TEST CUBES
4 5
Raft Thickness 3700mm = 12’‐1 ½”
Corrosion Protection Strategy
• Specialized waterproofing system
• Increased cover to reinforcement
• Corrosion inhibiting admixtures added to concrete mix
• Design of Raft so as to not crack under service loading
• Cathodic protection system
Waterproofing System
Typical Pile Waterproofing Detail
Cathodic Protection System
© 2003 All rights reserved.
© SOM
CONSTRUCTION METHODOLOGY FORM SYSTEM
Nose
Circular Steel Form
Column
C-1 C-3
[Section A-A]
C-2
wing-C
A wing-
B
[Work Sequence]
Level 0
Level -1 3 to 5 levels below 2 levels below
Level -2
Level -3
Level -4
Level -5 2 levels below
6 to 8 levels below
Level -6 3levels below
Level -7 Wing Wing Corridor Core Slab
Level -8 Slab Slab
Level -9 Center Lobby Slab
Hoist - 14 cages
- Phase 1 (Ground ~ L100) : H/C#1~#4 (8cages)
- Phase 2 (L100 ~ L142) : H/C#5~#6 (4 cages)
- Phase 3 (L142 ~ SL2) : H/C#7 (2 cages)
- Jump Hoist : Jump#1, Jump#2 (2 cages)
Pump#1~#3
T/C#M1
Formwork System
© 2003 All rights reserved.
Construction Planning for Concrete Work
Heat of Hydration & Curing Planning
Construction Planning for Concrete Work
Heat of Hydration & Curing Planning
© SOM
Concrete Pumping
© SOM
© SOM
© SOM
© SOM | © Miller Hare
COMPLETED IMAGES
© SOM
© SOM
© Spectra Maxima
© Spectra Maxima
Skidmore, Owings & Merrill LLP
World’s Tallest Building
World’s Tallest Structure
2009
© Spectra Maxima
THANK
YOU
Flickr.com | © Henzelle