Service Manual: Crawler Dozers PR 711C - 751

en
Service Manual
(20
Crawler Dozers
ints)
PR 711C - 751
(10
PR 751 Mining F/N 156-
xxx
DIESEL ENGINE
Type KT 19 C
Engine version in line 6 - intercooled turbocharged
Rating kW 276 (375 HP)
Rated RPM 1/min 1800
Displacement l 18.9
+50
Low idle RPM 1/min 800
High idle RPM 1/min 1930+40/-15
Oil quantity incl. filter l 50
Oil specification see Operation and Maintenance Manual
Max. machine inclination - all directions 45° = 100%
Valve clearance -cold intake/exhaust mm 0,36 / 0,69
Firing order 1-5-3-6-2-4
Coolant capacity l 75
Fuel tank capacity l 610
Fuel consumption appr. l/h 40 - 65
SPLITTERBOX
Type 350 C 356
Gear version 1 stage spur gear
Ratio i 0,81
Oil quantity l 3
Oil specifications see Operation and Maintenance Manual
HYDRAULIC SYSTEM
Travel pumps type 2 x BPV 200 HF
max. flow - Q max. l/min 2x439
max operating pressure bar 420
Gear pumps - repl. circuit type Bosch
repl. / cooling - max. flow - Q max. l/min 2 x 87
max. operating pressure (SP) p max. bar 16+4
Gear pump - servo circuit type Bosch
max. flow - Q max. l/min 12
operating pressure (Y) p max. bar 19+1
Gear pump - fan drive type Bosch
max. operating pressure p max. bar 150+-5
Travel motors type 4 x BMV 186 HF
Tandem pump working hydraulic type Rexroth G4.20/100+G4/40

max. operating pressure (HD) p max bar 160
Control valve block - working hydraulic type Rexroth M1 - 1186 / NG 32
+5
Servo - operating pressure - working hydraulic (ND) bar 18 max.25
Hydr. tank capacity l 275

- +circuit capacity l 125
ELECTRICAL SYSTEM
Voltage V 24
Batteries 2x12V 170Ah (in series)
Alternator 28V 50A
Starter kW 10 (13,4 HP)
Fuses A see Operation and Maintenance Manual
Benennung Description Dénomination Typ/ab Type/from Type/a partir de
Mjfcifss! 
Datum Edition Date

Technical Data 
PR 751

F/N 156-xxx 
(Mining 375 HP)
01 01 Blatt
Page 3.1.50.02
Feuille
xxx
TRAVEL GEAR
Type 2 x SFG
Parking brake drum type
Ratio i total 64 : 1
Oil quantity l 2 x 61
TRACK COMPONENTS
Track chain pitch mm / inch 228,6 / 9
Track chain length links 41
Track pad width ( single grouser) mm 560/610/711
Track pad bolts thread. size 7/8 UNF
Track rollers - single flange (s) qty. 4
Track rollers - double flange (d) qty. 3
Track roller location s-d-s-d-s-d-s
Carrier rollers each side 2
Oscillation of track roller frame +/- 3,5°
ATTACHMENT
Lift cylinder cyl. / rod. / stroke mm 130 / 70 / 1340
Tilt cylinder cyl. / rod. / stroke mm 220 / 90 / 160
Ripper cylinder lift cyl. / rod. / stroke mm 200 / 110 / 650
Ripper cylinder tilt cyl. / rod. / stroke mm 200 / 110 / 650
GENERAL DATA
Travel speed - normal speed range km/h 0 9.5 infinitely variable
reduced speed range km/h 0 4.5 infinitely variable
Drawbar pull max. kN 530
Ground clearance mm 450
For Measurements see Operation and Maintenance Manual

xxx
DIESEL ENGINE
Type KT 19 C
Engine version in line 6 - intercooled turbocharged
Rating kW 276 (401 HP)
Rated RPM 1/min 1800
Displacement l 18.9
+50
Low idle RPM 1/min 800
High idle RPM 1/min 1930+40/-15
Oil quantity incl. filter l 50
Oil specification see Operation and Maintenance Manual
Max. machine inclination - all directions 45° = 100%
Valve clearance -cold intake/exhaust mm 0,36 / 0,69
Firing order 1-5-3-6-2-4
Coolant capacity l 75
Fuel tank capacity l 610
Fuel consumption appr. l/h 40 - 65
SPLITTERBOX
Type 350 C 356
Ratio i 0,81
Oil quantity l 3
HYDRAULIC SYSTEM
Travel pumps type 2 x BPV 200 HF
max. flow - Q max. l/min 2x439
max operating pressure bar 420
Gear pumps - repl. circuit type Bosch
repl. / cooling - max. flow - Q max. l/min 2 x 87
max. operating pressure (SP) p max. bar 16+4
Gear pump - servo circuit type Bosch
operating pressure (Y) p max. bar 19+1
Gear pump - fan drive type Bosch
max. operating pressure p max. bar 150+-5
Travel motors type 4 x BMV 186 HF
Tandem pump working hydraulic type Rexroth G4.20/100+G4/40

max. operating pressure (HD) p max bar 160
Control valve block - working hydraulic type Rexroth M1 - 1186 / NG 32
+5
Servo - operating pressure - working hydraulic (ND) bar 18 max.25
Hydr. tank capacity l 275

- +circuit capacity l 125
ELECTRICAL SYSTEM
Voltage V 24
Batteries 2x12V 170Ah (in series)
Alternator 28V 50A
Starter kW 10 (13,4 HP)
Fuses A see Operation and Maintenance Manual
Mjfcifss! 
Datum Edition Date

Technical Data 
PR 751

F/N 156-xxx 
(Mining 401 HP)
01 01 Blatt
Page 3.1.50.03
Feuille
xxx
TRAVEL GEAR
Type 2 x SFG
Parking brake drum type
Ratio i total 64 : 1
Oil quantity l 2 x 61
TRACK COMPONENTS
Track chain pitch mm / inch 228,6 / 9
Track chain length links 41
Track pad width ( single grouser) mm 560/610/711
Track pad bolts thread. size 7/8 UNF
Track rollers - single flange (s) qty. 4
Track rollers - double flange (d) qty. 3
Track roller location s-d-s-d-s-d-s
Carrier rollers each side 2
Oscillation of track roller frame +/- 3,5°
ATTACHMENT
Lift cylinder cyl. / rod. / stroke mm 130 / 70 / 1340
Tilt cylinder cyl. / rod. / stroke mm 220 / 90 / 160
Ripper cylinder lift cyl. / rod. / stroke mm 200 / 110 / 650
Ripper cylinder tilt cyl. / rod. / stroke mm 200 / 110 / 650
GENERAL DATA
Travel speed - normal speed range km/h 0 9.5 infinitely variable
reduced speed range km/h 0 4.5 infinitely variable
Drawbar pull max. kN 530
Ground clearance mm 450
For Measurements see Operation and Maintenance Manual

PR 731 C 1297, CM 1099,
CL 1123
PR 741 C 1254
01 97
01 97
Sub Group Index
Wiring Scheme 9.3
PR 711 - M 101 9.3.10
PR 721 - C, CM 1001
PR 731 - C, CM, CL 1001
PR 741 - C 1001
PR 711 - 164 9.3.11
- M 138
PR 721 - C, CM 1201
PR 731 - C 1237
- CM 1068
- CL 1046
PR 741 - C 1213
PR 711 - 208 9.3.12
- M 172
PR 721 - C 1236
- CM 1219
PR 731 - C 1297
- CL 1123
- CM 1099
PR 741 - C 1254
PR 721 - C, CM 1501 9.3.21
PR 721 - C 1521 9.3.22
- CM 1522
PR 751 - 101 9.3.50
PR 751 - 244 9.3.51
PR 751 - 278 9.3.52
PR 751 - 286 9.3.53
Instrument Panels 9.4

PR 9.4.00
PR 721 - C 1060 9.4.01
- CM 1041
PR 731 - C 1066
- CM 1014
- CL 1012
PR 741 - C 1090
PR 751 - 137
PR 711 - 164 9.4.10
- M 138
PR 721 - C, CM 1201
PR 731 - C 1237
- CM 1068
- CL 1046
PR 741 - C 1213
PR 751 - 244 9.4.50
Wiring Harness 9.5

Radio Control 9.6
Benennung Description Dénomination Typ/ab Type/from Type/ a partir de
Mjfcifss! PR
Datum Edition Date
01 01 Electrical System Blatt

Page 9.0.00.01
Feuille
Optional Equipments 9.7
Neutral Starting Switch PR 711 - 741 9.7.01
Backup Alarm PR 711 - 751 9.7.02
Cold Start System PR 711 - 741 9.7.03
Flame Glow Plug System PR 711 - 721 9.7.04
Float Position PR 711 - 741 9.7.05
Idle Automatic PR 711 - 741 9.7.06
Air Conditioner PR 711 - 741 9.7.07
Windshield Washer PR 711 - 741 9.7.08
Warning Light Cab PR 711 - 751 9.7.09
Installation Radio PR 711 - 751 9.7.10
Neutral Starting Switch PR 751 9.7.51
Float Position PR 751 9.7.55
Idle Automatic PR 751 9.7.56
Air Conditioner PR 751 9.7.57
Notes
B1 reaction point 8 bar + /- 0,5 bar
B3 reaction point 0,5 bar + /- 0,1 bar
B4 reaction point 96°C + /- 3°C
Color codes
rt = red
bl = blue
br = brown
gr = gray
gn = green
ws = white
ge = yellow
sw = black
be = beige
vi = violet
hbl = lightblue


Mjfcifss! 
Part list 
Datum Edition Date 
PR 751 F/N xxx- 0286
01 00 Electrical Schematic Blatt
Page
Feuille 9.3.53.00
pos. description pos. description
B1 pressure switch - parking brake P1 engine oil pressure gauge
B2 pressure switch - repl. oil pressure P2 coolant temperature gauge
B3 pressure switch - engine oil pressure P3 fuel gauge
B4 temperature sending unit - coolant P4 hour meter
B5 fuel sending unit P5 hydraulic oil temperature gauge
B6 pressure switch - quick drop P6 amp gauge
B7 horn
B8 temperature sending unit - hydraulic oil R5 resistor - blower motor
B9 end switch - servo cut off
S1 starter switch
E1 head lights S2 push button switch - reduced travel speed range
E2 working light front S3 push button switch - float position /quick drop
E3 working light rear S4 push button switch - windshield wiper front
E4 dome light S5 push button switch - windshield wiper rear
S6 push button switch - head lights
Fx fuses S7 push button switch - working light
F1 fuse 5A instrument lights S8 push button switch - horn
F2 fuse 8A E1 S9 micro push button switch - right joystick - quick drop
F3 fuse 8A E2, E3 S10 micro push button switch - joystick left - counter
F4 fuse 5A E2, E3 rotation
F5 fuse 8A M2, P1, P2, P3, P5, P6 S11 push button switch - cold start
F6 fuse 8A M3 S12 push button switch - pin puller
F7 fuse 5A Y1, Y2, Y3 S13 rocker switch - blower
F8 fuse 5A Y4, Y5
F9 fuse 8A S12, X6, S13 V1 diode 1A (K2)
F10 fuse 8A H6, X5, E4 V2 diode 1A (K3)
Fxx fuse - option V3 diode 1A (H6)
V4 diode 1A (H1)
G1 alternator
G2 batteries X1 plug instrument panel 32- poles
X2 plug instrument panel /cab yellow
H1 audible alarm X3 plug instrument panel /cab blue
H2 indicator light- float position X4 plug instrument panel /cab white
H3 indicator light- repl. oil pressure X5 electrical outlet 24V
H4 indicator light- pin puller X6 plug - connection pin puller
H5 indicator light- parking brake X10 plug - heater
H6 indicator light- battery main switch
Y1 solenoid valve - fuel pump
K1 battery main switch Y2 solenoid valve - quick drop
K2 relay - starter cut off Y3 solenoid valve - float position
K3 relay - power guard Y4 solenoid valve - counter rotation
K4 relay - head lights Y5 solenoid valve - reduced travel speed range
K5 relay - working light Y7 solenoid valve - cold start
K6 relay - starter Y8 solenoid valve - servo cut off
K7 relay - float position
K8 step relay - float position connections for additional / optional circuits:
II back up alarm
M1 starter V compressor air conditioner
M2 windshield wiper front VII open connections
M3 windshield wiper rear IX air conditioner
M4 blower XI warning light cab
MP1 ground connection - basic machine

MP2 ground connection - instrument panel
MP3 ground connection - cab
1.1 Track chain pitch 1.2 Bushing - external wear
Internal wear 1.2.1 - lubricated 1.2.2 - lubricated
measured over 4 links measured w. depth gauge measured diameter
mm % inch mm % inch mm % inch mm % inch
915,0 0 36,02 98,9 0 3,89 80,4 0 3,17 0
920,0 25 36,22 97,8 20 3,85 79,3 20 3,12 20
96,8 40 3,81 78,3 40 3,08 40
925,5 50 36,44 95,8 60 3,77 77,3 60 3,04 60
932,0 75 36,69 93,8 80 3,69 75,3 80 2,96 80
92,5 90 3,64 74,0 90 2,91 90
939,0 100 36,97 91,2 100 3,59 72,7 100 2,86 100
110 90,0 110 3,54 71,5 110 2,81 110
120 88,7 120 3,49 70,2 120 2,76 120
2. Chain link - height 3. Track pads - height of grousers

3.1 - single grouser
measured w. depth gauge measured w. depth gauge
138,0 0 5,43 77,5 0 3,05 0 0
135,5 20 5,33 68,0 20 2,68 20 20
133,0 40 5,24 58,0 40 2,28 40 40
130,5 60 5,14 48,0 60 1,89 60 60
128,0 80 5,04 37,5 80 1,48 80 80
126,8 90 4,99 31,0 90 1,22 90 90
125,0 100 4,92 25,0 100 0,98 100 100
123,4 110 4,86 18,5 110 0,73 110 110
121,6 120 4,79 12,0 120 0,47 120 120
4. Sprocket 5. Idler 6. Track roller 7. Carrier roller

Sprocket teeth wear single- and double flange
visual evaluation measured w. depth gauge measured diameter measured diameter
mm % inch mm % inch mm % inch
Backlash of teeth only
24,0 0 0,94 255,6 0 10,06 191,0 0 7,52
partially worn = good
25,2 20 0,99 250,0 20 9,84 188,1 20 7,41
Backlash of teeth worn 26,2 40 1,03 245,5 40 9,67 185,0 40 7,28
teeth pointed = replace
(see page 12.2.01.05) 27,3 60 1,07 241,0 60 9,49 181,9 60 7,16
28,5 80 1,12 235,5 80 9,27 178,9 80 7,04
31,0 90 1,22 233,0 90 9,17 175,5 90 6,91
33,5 100 1,32 229,0 100 9,02 171,5 100 6,75
36,0 110 1,42 224,0 110 8,82 167,5 110 6,59
38,5 120 1,52 219,0 120 8,62 163,0 120 6,42
Note: - For use of wear charts - see page 12.2.01.07 / reverse side and page 12.2.02.01
- New dimensions, intermediate values and reconditioning wear limits (= 100% wear) are supplied by the
manufacturer.
Mjfcifss! Wear chart

Berco (casting No. on links = CR 254x)
Datum Edition Date
PR 751 F/N xxx-xxxx
01 01 Track Components Blatt

Page 12.2.51.01
Feuille
1.1 Track chain pitch 1.2 Bushing - external wear
Internal wear 1.2.1 - lubricated 1.2.2 - lubricated 1.2.3 - sealed
measured over 4 links measured w. depth gauge measured diameter measured diameter
915,4 0 36,04 98,7 0 3,89 80,0 0 3,15 76,0 0 2,99
918,2 25 36,15 97,6 24 3,84 78,9 24 3,11 75,5 18 2,97
920,8 45 36,25 96,9 42 3,81 78,2 42 3,08 75,0 36 2,95
923,3 65 36,35 96,1 60 3,78 77,4 60 3,05 74,5 54 2,93
925,8 85 36,45 95,4 78 3,76 76,7 78 3,02 74,0 72 2,91
927,1 95 36,50 94,6 88 3,72 75,9 88 2,99 73,5 90 2,89
927,6 100 36,52 93,6 100 3,69 74,9 100 2,95 73,0 100 2,87
929,6 110 36,60 92,7 110 3,65 74,0 110 2,91 72,3 110 2,85
932,2 120 36,70 91,8 120 3,61 73,1 120 2,88 71,7 120 2,82
2. Chain link - height 3. Track pads - height of grousers

3.1 - single grouser
measured w. depth gauge measured w. depth gauge
138,0 0 5,43 76,7 0 3,02 0 0
135,8 17 5,35 70,1 17 2,76
133,6 33 5,26 63,5 33 2,50
131,4 50 5,17 56,9 50 2,24
129,2 67 5,09 50,3 67 1,98
127,0 83 5,00 43,8 83 1,72
124,7 100 4,91 37,2 100 1,46 100 100
123,0 110 4,84 33,0 110 1,30 110 110
121,3 120 4,78 28,8 120 1,13 120 120
4. Sprocket 5. Idler 6. Track roller 7. Carrier roller

Sprocket teeth wear single- and double flange
visual evaluation measured w. depth gauge measured diameter measured diameter
mm % inch mm % inch mm % inch
Backlash of teeth only
25,5 0 1,00 255,5 0 10,06 191,0 0 7,52
partially worn = good
26,9 24 1,06 251,1 17 9,89 187,0 24 7,36
Backlash of teeth worn 28,3 48 1,11 246,7 33 9,71 183,0 48 7,20
teeth pointed = replace
(see page 12.2.01.05) 29,7 72 1,17 242,2 50 9,54 179,0 72 7,05
31,1 88 1,22 237,7 67 9,36 176,0 88 6,93
32,5 94 1,28 233,2 83 9,18 173,5 94 6,83
34,0 100 1,34 228,6 100 9,00 171,5 100 6,75
36,5 110 1,44 223,5 110 8,80 168,3 110 6,63
39,0 120 1,54 218,5 120 8,60 165,2 120 6,50
Note: - For use of wear charts - see page 12.2.01.07 / reverse side and page 12.2.02.01
- New dimensions and reconditioning wear limits (= 100% wear) are supplied by the manufacturer.
The intermediate values are approx. values in a wear curve.
Mjfcifss! Wear chart

Itrac
Datum Edition Date
PR 751 F/N xxx-xxxx
01 01 Track Components Blatt

Page 12.2.51.02
Feuille
Page No. Description TABLE OF CONTENTS PR-C Date
0.0.00.01 Sub Group Index „Accident Prevention“ 06 91
0.1.00.01 Hand signals (construction equipment) 10 84

0.1.00.02 Hand signals (construction equipment) 10 84
0.2.00.01 Safety Guidelines 12 95

1.0.00.01 Sub Group Index „General Information“ 06 91
1.1.01.01 Tightening torques standard screws 09 95

1.1.01.02 Tightening torques standard screws 10 96
1.1.01.04 Inch threads 10 84
1.1.02.01 ERMETO - Couplings 10 84
1.1.02.02 ERMETO - Couplings 10 84
1.1.03.01 Hole diameter before tapping 10 84
1.1.03.02 Hole diameter before tapping 10 84
1.1.04.01 ISO - Tolerances 05 86
1.2.01.01 Functional symbols hydraulic 10 84

1.2.02.01 Functional symbols electric 09 85
2.0.00.01 Sub Group Index "Tools and Repair instructions" 06 91
2.1.10.01 Special tools DB-Engines 02 88

2.1.11.01 Special tools Cummins-Engines 04 89
2.1.12.01 Special tools LH-Engines 04 89
2.1.20.01 Special tools Hydraulic system 04 89
2.1.21.01 Special tools Hydraulic cylinder 01 90
2.1.25.01 Special tools Linde 04 89
2.1.25.02 Special tools Linde 04 89
2.1.30.01 Special tools Travel gear 04 92
2.1.50.01 Various test tools 04 89
2.2.00.01 Repair welding 04 89

1 June 2002
2.3.00.01 Installation guidelines - Duo-Cone-Seals 10 83
3.0.00.01 Sub Group Index „Specification and Maintenance Guidelines“ 06 91
3.1.10.01 Technical Data 08 86

3.2.10.01 Maintenance Guidelines 08 87

3.3.01.01 Filter, V-belts, O-ring-sets 11 86
3.4.01.01 Changing oil/fuel filter DB-Engines 06 84

3.4.02.02 Changing oil seperator DB-Engines 06 84
3.4.03.01 Changing oil-, fuel-, DCA-filter Cummins-Engines 07 89
3.4.04.02 Changing oil seperator Cummins-Engines 07 89
3.5.00.01 Adjustment checklist 02 96

3.5.00.02 Adjustment checklist - quick reference 09 90
3.5.00.03 Adjustment checklist - quick reference 02 89
4.0.00.01 Sub Group Index „Engine Arrangement“ 06 91
4.1.01.01 Technical Data Daimler Benz Motor 10 97

Folder leaflet torques DB-Engines
4.1.02.01 Power, torque DB-Engines 05 88
4.1.03.01 Trouble shooting guidelines DB-Engines 05 88
4.1.04.01 Adjust valve clearance DB-Engines 05 88
4.1.05.01 Check compr. pressure, replace injector DB-Engines 05 88
4.1.05.02 Check compr. pressure, replace injector DB-Engines 05 88
4.1.06.01 Replace cylinder head gasket DB-Engines 05 88
4.1.07.01 Testing thermostat/radiator cap DB-Engines 05 88
4.1.08.01 Repair water pump DB-Engines 05 88
4.1.09.01 Clean cooling system DB-Engines 05 88
4.1.10.01 Turbocharger DB-Engines 05 88
2 June 2002
4.2.01.01 Technical Data Cummins-Engine 01 89

4.2.02.01 Power, torque Cummins-Engine 01 89
4.2.04.01 Check compr. pressure, replace injector Cummins-Engine 07 89
4.2.04.02 Check compr. pressure, replace injector Cummins-Engine 07 89
4.2.05.01 Replace cylinder head gasket Cummins-Engine 07 89
4.2.05.02 Replace cylinder head gasket Cummins-Engine 07 89
4.2.06.01 Fuel system Cummins-Engine 07 89
4.2.07.01 Cooling system Cummins-Engine 07 89
4.2.07.02 Cooling system Cummins-Engine 09 90
4.2.08.01 Turbocharger Cummins-Engine 07 89
4.3.01.01 Technical Data LIEBHERR - engine (in line) 10 97

4.3.02.01 Power, Torque LIEBHERR - engine 10 97
5.0.00.01 Sub Group Index „Splitter Box“ 06 91
5.1.00.01 Technical Data Splitter Box 10 90
5.2.10.00 Splitter Box-arrangement 04 86

5.2.50.00 Splitter Box-arrangement 05 86
5.3.10.00 Parts list Splitter Box 08 90

5.3.10.00 Splitter Box 10 87
5.3.11.00 Splitter Box 07 90
5.3.30.00 Splitter Box 06 86
5.3.31.00 Splitter Box 03 89
5.3.50.02 Splitter Box 07 86
5.3.51.02 Splitter Box 08 87
5.3.52.02 Splitter Box 09 90
6.0.00.01 Sub Group Index "Travel hydraulic" 06 91
6.2.10.01 Description 07 84
6.3.10.01 Function 10 84
6.3.10.02 Function 10 84
6.3.10.03 Function 10 84
6.3.10.04 Function 10 84
6.3.10.05 Function 10 84
6.3.10.06 Function 10 84
6.3.10.00 Parts list 05 84
6.3.10.00 Scheme 03 84
6.3.11.00 Parts list 02 87
6.3.11.00 Scheme 02 87
6.3.12.00 Parts list 06 88
6.3.12.00 Scheme 06 88
6.3.13.00 Parts list 10 88
6.3.13.00 Scheme 10 88
3 June 2002
6.3.15.00 Parts list logging winch installation 02 87

6.3.15.00 Scheme logging winch installation 02 87
6.3.30.00 Parts list 05 84

6.3.30.00 Scheme 03 84
6.3.31.00 Parts list 02 87
6.3.31.00 Scheme 02 87
6.3.32.00 Parts list 06 88
6.3.32.00 Scheme 01 97
6.3.33.00 Parts list 10 88
6.3.33.00 Scheme 01 97

6.3.50.01 Function 10 84
6.3.50.02 Function 10 84
6.3.50.03 Function 10 84
6.3.50.04 Function 10 84
6.3.50.05 Function 10 84
6.3.50.06 Function 10 84
6.3.50.00 Parts list 09 83
6.3.50.00 Scheme 11 83
6.3.51.01 Function 06 85
6.3.51.02 Function 06 85
6.3.51.03 Function 06 85
6.3.51.04 Function 06 85
6.3.51.05 Function 06 85
6.3.51.06 Function 06 85
6.3.51.00 Parts list 01 85
6.3.51.00 Scheme 02 85
6.3.52.00 Parts list 02 87
6.3.52.00 Scheme 02 87
6.3.53.00 Parts list 06 88
6.3.53.00 Scheme 06 88
6.3.54.00 Parts list 10 88
6.3.54.00 Scheme 10 88
6.4.10.01 Hydraulic Hose Routing 06 85

4 June 2002
6.5.00.01 Adjustment travel hydraulic 02 89

6.6.10.00 Variable pump with Parts list 08 84

6.6.10.00 Variable pump 08 84
6.6.50.00 Parts list 07 88
6.6.50.00 Variable pump 01 88
6.7.10.00 Parts list Variable motor 10 85

6.7.10.00 Variable motor 10 85
6.7.30.00 Parts list Variable motor 02 86
6.7.30.00 Variable motor 02 86
6.8.00.01 Engine speed sensing horsepower control valve 02 89

6.8.00.08 Linkage horsepower control 04 87
6.8.00.09 Linkage horsepower control 04 87
6.9.00.01 Jobsite (in the field) machine start up 03 89

6.9.10.00 Parts list Pilot control valve 4-way 01 98
6.9.10.00 Pilot control valve 4-way 01 89
7.0.00.01 Sub Group Index " Working hydraulic" 06 91
7.3.10.01 Function 09 85
7.3.10.02 Function 09 85
7.3.10.03 Function 09 85
7.3.10.04 Function 09 85
7.3.10.00 Parts list 03 84
7.3.10.00 Scheme 03 84
7.3.11.01 Function 09 85
7.3.11.02 Function 09 85
7.3.11.03 Function 09 85
7.3.11.00 Parts list 01 85
7.3.11.00 Scheme 01 85
5 June 2002
7.3.30.01 Function 09 85
7.3.30.02 Function 09 85
7.3.30.03 Function 09 85
7.3.30.00 Parts list 03 84
7.3.30.00 Scheme 03 84
7.3.50.01 Function 09 85
7.3.50.02 Function 09 85
7.3.50.03 Function 09 85
7.3.50.04 Function 09 85
7.3.50.00 Parts list 03 84
7.3.50.00 Scheme 03 84
7.3.51.00 Parts list 10 84
7.3.51.00 Scheme 10 84
7.3.52.00 Parts list 03 86
7.3.52.00 Scheme 03 86
7.6.50.00 Parts list Control valve block 07 88

7.6.50.00 Control valve block 07 86


8.0.00.01 Sub Group Index „Tank Arrangement“ 06 91
8.1.10.01 Parts list with Hydraulic tank 08 90

9.0.00.01 Sub Group Index „Electrical System“ 01 01
9.3.10.00 Parts list Electrical equipment 06 84

9.3.10.00 Electrical equipment 06 85
9.3.53.00 Parts list Electrical Schematic 01 00
9.3.53.00 Electrical Schematic 01 99
9.4.00.00 Instrument panel 06 84

6 June 2002
9.5.10.00 Parts list Cable harness basic machine 06 87

9.5.10.00 Cable harness basic machine 06 87
9.5.15.00 Parts list Cable harness cab 06 87
9.5.15.00 Cable harness cab 06 87
9.5.55.00 Parts list Cable harness cab 06 87
9.5.55.00 Cable harness cab 06 87
9.6.00.01 Description Radio control 04 86

9.6.00.02 Function Radio control 04 86
9.6.00.06 Operational testing Radio control 04 86
9.6.00.09 Parts list Travel hydraulic Radio control 04 85
9.6.00.10 Travel hydraulic Radio control 11 85
9.6.00.11 Parts list Working hydraulic Radio control 04 86
9.6.00.12 Working hydraulic Radio control 11 85
9.6.00.13 Electrical equipment Radio control 04 86
9.6.00.14 Parts list Electrical equipment Radio control 04 86
9.6.00.15 Electrical equipment Radio control 11 85
9.7.01.00 Parts list Option Neutral starting switch 02 87

9.7.01.00 Scheme Option Neutral starting switch 02 87
9.7.02.00 Parts list Option Backup Alarm 02 87
9.7.02.00 Scheme Option Backup Alarm 02 87
9.7.03.00 Parts list Option Cold start system 02 87
9.7.03.00 Scheme Option Cold start system 02 87
9.7.04.00 Parts list Option Glow plug system 02 87
9.7.04.00 Scheme Option Glow plug system 02 87
9.7.05.00 Parts list Option Float position 02 87
9.7.05.00 Scheme Option Float position 02 87
9.7.06.00 Parts list Option Idle automatic 02 88
9.7.06.00 Scheme Option Idle automatic 02 87
9.7.07.00 Parts list Option Air conditioner 02 87
9.7.07.00 Scheme Option Air conditioner 02 87
9.7.08.00 Parts list Option Windshield washer 02 87
9.7.08.00 Scheme Option Windshield washer 02 87
9.7.09.00 Option warning light - cab 02 87
9.7.10.00 Parts list Installation Radio 07 88
9.7.10.00 Scheme Installation Radio 04 88
9.7.51.00 Parts list Option Neutral starting switch 02 87
9.7.51.00 Scheme Option Neutral starting switch 02 87
7 June 2002
9.7.55.00 Parts list Option Float position 02 87

9.7.55.00 Scheme Option Float position 02 87
9.7.56.00 Parts list Option Idle automatic 02 88
9.7.56.00 Scheme Option Idle automatic 02 87
9.7.57.00 Parts list Option Air conditioner 02 87
9.7.57.00 Scheme Option Air conditioner 02 87
11.0.00.01 Sub Group Index "Travel Gear" 06 91
11.2.00.01 Description, Preparations 06 84

11.2.00.02 Description, Preparations 06 84
11.3.10.00 Parts list Travel gear 09 85

11.3.10.00 Travel gear 09 85
11.3.11.00 Travel gear 11 88
11.3.20.01 Instructions for repairs Travel gear 08 84
11.3.20.00 Travel gear 05 84
11.3.30.00 Travel gear 05 84
11.3.31.00 Travel gear 11 88
11.3.50.00 Travel gear 06 84
11.3.51.00 Travel gear 03 85
12.0.00.01 Sub Group Index „Undercarriage“ 06 91
12.2.00.01 Description, Function, Wear effects 06 86

12.2.05.01 Measuring Instructions and Evaluation of Wear 06 86
12.2.10.01 Wear chart Size D4 06 86
8 June 2002

12.2.51.01 Wear chart Berco 01 01
12.2.51.02 Wear chart Itrac 01 01
12.4.00.00 Parts list Idler 06 85

12.4.00.00 Idler 06 85
12.4.10.00 Parts list Idler guide and yoke assembly 08 85
12.4.10.00 Idler guide 08 85
12.4.10.00 Yoke assembly 08 85
12.4.20.00 Idler guide and yoke assembly 06 85
12.4.20.00 Idler guide 06 85
12.4.50.00 Parts list Idler guide and yoke assembly 07 85
12.4.50.00 Idler guide 07 85
12.5.10.00 Parts list Track adjuster unit 09 85

12.5.10.00 Track adjuster unit 09 85
12.6.00.00 Parts list Track roller 05 85

12.6.00.00 Track roller 05 85
12.7.00.00 Parts list Support roller 05 85

12.7.00.00 Support roller 05 85
12.8.10.00 Parts list Track roller frame 02 86

12.8.10.00 Track roller frame 02 86
14.0.00.01 Sub Group Index "Working Attachment - front 06 91
14.1.10.01 Crawler dozer blades 07 89

14.1.10.02 Crawler dozer blades 07 89
14.2.10.01 Straight blade - remove and install 08 89

14.2.10.00 Parts list Straight blade 08 89
14.2.10.00 Straight blade 06 87
9 June 2002
14.3.10.01 Angle blade - remove and install 08 89

14.3.10.00 Parts list Angle blade 08 89
14.3.10.00 Angle blade 06 87
14.3.50.00 Parts list Angle blade 08 89
14.3.50.00 Angle blade 06 87
14.4.10.00 Parts list power angle and tilt blade 09 87

14.4.10.00 Scheme/Hydraulic Hose Routing power angle and tilt blade 09 87
14.4.15.00 Parts list power angle and tilt blade (inside) 09 87
14.4.15.00 Scheme/Hydraulic Hose Routing power angle and tilt blade (inside) 09 87
15.0.00.01 Sub Group Index "Working Attachment - rear" 06 91
15.1.10.00 Parts list multi shank ripper 02 88

15.1.10.00 Scheme multi shank ripper 02 88
15.2.30.00 Parts list single shank ripper 02 88

15.2.30.00 Scheme single shank ripper 02 88
15.2.50.00 Parts list single shank ripper 02 88
15.2.50.00 Scheme single shank ripper 02 88
15.3.10.00 Parts list Logging winch 02 87

15.3.10.00 Scheme Logging winch 02 87
15.4.10.00 Parts list Retrieval winch 05 87

15.4.10.00 Scheme Retrieval winch 05 87
15.5.20.00 Parts list Ripper - Retrieval winch 02 88

15.5.20.00 Scheme Ripper - Retrieval winch 02 88
15.5.30.00 Parts list Ripper - Retrieval winch 02 88
15.5.30.00 Scheme Ripper - Retrieval winch 02 88
16.0.00.01 Sub Group Index „Accessories for cab“ 06 91
16.2.00.01 Air blower with heater 04 86

16.5.10.01 Hydraulic tilting device - Operators Platform 06 88

10 June 2002
17.0.00.01 Sub Group Index "Miscellaneous Information" 06 91
17.2.00.01 Storage (preservation) guidelines 02 89

17.2.00.02 Storage (preservation) guidelines 02 89
General Information "Service Manual" - File No...................
End
11 June 2002

Service Manual: Crawler Dozers PR 711C - 751

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Service Manual: Crawler Dozers PR 711C - 751

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en

Travel motors type 4 x BMV 186 HF

Tandem pump working hydraulic type Rexroth G4.20/100+G4/40

Hydr. tank capacity l 275

Benennung Description Dénomination Typ/ab Type/from Type/a partir de

Datum Edition Date

Tilt cylinder cyl. / rod. / stroke mm 220 / 90 / 160

Ripper cylinder lift cyl. / rod. / stroke mm 200 / 110 / 650

Ripper cylinder tilt cyl. / rod. / stroke mm 200 / 110 / 650

Drawbar pull max. kN 530

Ground clearance mm 450

For Measurements see Operation and Maintenance Manual

Travel motors type 4 x BMV 186 HF

Tandem pump working hydraulic type Rexroth G4.20/100+G4/40

Hydr. tank capacity l 275

Benennung Description Dénomination Typ/ab Type/from Type/a partir de

Datum Edition Date

Tilt cylinder cyl. / rod. / stroke mm 220 / 90 / 160

Ripper cylinder lift cyl. / rod. / stroke mm 200 / 110 / 650

Ripper cylinder tilt cyl. / rod. / stroke mm 200 / 110 / 650

Drawbar pull max. kN 530

Ground clearance mm 450

For Measurements see Operation and Maintenance Manual

Instrument Panels 9.4

Wiring Harness 9.5

Benennung Description Dénomination Typ/ab Type/from Type/ a partir de

Datum Edition Date

01 01 Electrical System Blatt

Benennung Description Dénomination Typ/ab Type/from Type/a partir de

MP1 ground connection - basic machine

2. Chain link - height 3. Track pads - height of grousers

4. Sprocket 5. Idler 6. Track roller 7. Carrier roller

Benennung Description Dénomination Typ/ab Type/from Type/ a partir de

Mjfcifss! Wear chart

01 01 Track Components Blatt

2. Chain link - height 3. Track pads - height of grousers

4. Sprocket 5. Idler 6. Track roller 7. Carrier roller

Benennung Description Dénomination Typ/ab Type/from Type/ a partir de

Mjfcifss! Wear chart

01 01 Track Components Blatt

0.0.00.01 Sub Group Index „Accident Prevention“ 06 91

0.1.00.01 Hand signals (construction equipment) 10 84

0.2.00.01 Safety Guidelines 12 95

1.0.00.01 Sub Group Index „General Information“ 06 91

1.1.01.01 Tightening torques standard screws 09 95

1.2.01.01 Functional symbols hydraulic 10 84

2.0.00.01 Sub Group Index "Tools and Repair instructions" 06 91

2.1.10.01 Special tools DB-Engines 02 88

2.2.00.01 Repair welding 04 89

2.3.00.01 Installation guidelines - Duo-Cone-Seals 10 83

3.0.00.01 Sub Group Index „Specification and Maintenance Guidelines“ 06 91

3.1.10.01 Technical Data 08 86

3.2.10.01 Maintenance Guidelines 08 87

3.3.01.01 Filter, V-belts, O-ring-sets 11 86

3.4.01.01 Changing oil/fuel filter DB-Engines 06 84

3.5.00.01 Adjustment checklist 02 96

4.0.00.01 Sub Group Index „Engine Arrangement“ 06 91

4.1.01.01 Technical Data Daimler Benz Motor 10 97

4.2.01.01 Technical Data Cummins-Engine 01 89

4.3.01.01 Technical Data LIEBHERR - engine (in line) 10 97

5.0.00.01 Sub Group Index „Splitter Box“ 06 91

5.1.00.01 Technical Data Splitter Box 10 90

5.2.10.00 Splitter Box-arrangement 04 86